Automatic curing and demolding equipment for cement test blocks

By introducing steam spray and automatic demolding of mechanical arm into the automatic maintenance and demolding equipment of cement test blocks, the problems of long maintenance cycle and laborious manual demolding of cement test blocks are solved, and efficient and safe automated operations are achieved.

CN223251976UActive Publication Date: 2025-08-22GUIZHOU BUILDING MATERIAL QUALITY SUPERVISION TESTING INST
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Patent Information

Application Number
CN202422143863.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-22
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing cement test blocks have a long maintenance cycle and are time-consuming and labor-intensive to remove them manually, making it difficult to meet the requirements of high-precision automation.

Method used

An automatic maintenance and mold release equipment for cement test blocks is designed, including a maintenance component and a mold release component, which generates steam accelerated hydration reaction through a sprayer, and combines hydraulic and motor-driven robotic arms to achieve automatic flip and vibration release.

Benefits of technology

The maintenance cycle of cement test blocks is shortened, the maintenance quality is improved, the manual operation time is reduced, and the efficiency and safety of mold release are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic curing and demoulding equipment for cement test blocks, which relates to the related technical field of automation equipment, and comprises an operation table, a curing component and a demoulding component, the product is provided with the curing component, a sprayer and a spray head for spraying steam, the hydration reaction and curing speed in cement are improved, the cement curing period is shortened, and the production efficiency is improved. The production quality is ensured; a demolding assembly, a second motor and a second rotating shaft are arranged, molds are overturned on a second belt, overturned cement products are conveyed to a third belt through the second belt, a hydraulic rod moves front and back to generate vibration, the molds are clamped on the two sides of the third belt, a fourth motor drives a fourth transmission shaft to rotate, a fourth belt is driven to move forwards, and separation is achieved; and cement products falling on a fourth belt are conveyed to an outlet by driving the fourth belt to move forwards through a fifth motor, the time of manual demolding is greatly saved through the demolding assembly, and the difficulties of manual cement mold overturning and demolding are eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field related to automation equipment, in particular to an automatic curing and demoulding device for cement test blocks. Background Art

[0002] Cement test blocks are used to determine the compressive strength of cement under different conditions, a key indicator for evaluating cement quality and suitability. Typically, these test blocks are cured under standardized conditions and tested after a set curing time. As the construction industry improves material quality control standards, higher precision requirements are placed on the curing and testing processes of cement test blocks. Automated equipment can ensure the consistency of curing conditions and meet strict standardization requirements. Automated equipment can ensure that each test block is cured and handled under the same conditions, increasing the reproducibility of test results and ensuring reliable comparisons of different test blocks.

[0003] However, the existing cement test block curing and demoulding equipment has the following problems: Cement test blocks are usually cured by exposing them to the sun to achieve the corresponding solidification and hardness, but the cycle is long and it is difficult to better maintain the cement test blocks. At the same time, due to the heavy weight of the cement test blocks, manual demoulding is time-consuming and labor-intensive, and the operation is difficult, requiring manual flipping and physical knocking to shake them off. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic curing and demoulding device for cement test blocks to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic curing and demolding device for cement test blocks, comprising an operating table, a curing component and a demolding component, a central control screen is provided at the right end of the operating table, a curing component is provided at the front right side of the top of the operating table, a sprayer is provided at the front left side of the top of the operating table, a spray head is installed at the front end of the sprayer, a transmission boosting component is provided at the right side of the top of the operating table, a demolding component is provided at the left inside of the top of the operating table, a second transmission shaft is provided at the left inside of the operating table, a flip rod is provided at the outside of the second transmission shaft, a third hydraulic rod is provided at the left inside of the operating table, a fourth hydraulic rod is provided at the inside of the third hydraulic rod, a vibration plate is provided at the inside of the fourth hydraulic rod, a fourth motor is provided at the outside of the vibration plate, and a fourth transmission shaft is provided at the inside of the vibration plate.

[0006] Preferably, the operating table and the sprayer are connected by a slot, and the sprayer and the spray head are connected by a thread.

[0007] Preferably, the left slot of the operating table is connected to a first motor, the right slot of the first motor is connected to a first transmission shaft, the outer side of the first transmission shaft is sleeved with a first belt, and the inner slot of the first belt is connected to a first transmission rod.

[0008] Preferably, the inner slot of the right end of the operating table is connected to a first hydraulic rod, the inner slot of the first hydraulic rod is connected to a second hydraulic rod, and the inner side of the second hydraulic rod is fixedly connected to a push plate.

[0009] Preferably, the operating table and the second transmission shaft are connected by a slot, the second transmission shaft and the flip rod are fixedly connected, the front end slot of the operating table is connected to the second motor, the front end slot of the operating table is connected to the third motor, the inner side of the third motor is installed with a third transmission shaft, the outer side of the third transmission shaft is sleeved with a second belt, and the inner slot of the second belt is connected to the second transmission rod.

[0010] Preferably, the operating platform and the third hydraulic rod are connected by a slot, the third hydraulic rod and the fourth hydraulic rod are connected by a slot, and the fourth hydraulic rod and the vibration plate are fixedly connected.

[0011] Preferably, the vibration plate is connected to the fourth motor via a slot, the vibration plate is connected to the fourth transmission shaft via a slot, and a third belt is sleeved on the outer side of the fourth transmission shaft.

[0012] Preferably, the bottom slot of the operating table is connected to the fifth transmission shaft, the outer slot of the fifth transmission shaft is connected to the fifth motor, the outer side of the fifth transmission shaft is sleeved with a fourth belt, and the inner side of the fourth belt is sleeved with a fourth transmission rod.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] This product is equipped with a curing component. The sprayer turns water into steam and sprays the steam onto the cement through the spray head. This can increase the internal hydration reaction and curing speed of the cement, shorten the cement curing cycle, and ensure production quality.

[0015] A demoulding assembly is provided, and the second motor drives the second rotating shaft and the flipping rod to rotate, flipping the mold with the cement product onto the second belt, and the third motor drives the third rotating shaft to rotate, driving the belt to move forward, and the flipped cement product is transmitted to the third belt through the second belt, and the hydraulic rods on both sides move back and forth to drive the vibration plate to vibrate. The cement product in the mold falls onto the fourth belt after vibration, and the mold is stuck on both sides of the third belt. The fourth transmission shaft is driven to rotate by the fourth motor, and the fourth belt is driven to move forward to achieve separation. The cement product that falls on the fourth belt is started by the fifth motor, which drives the fifth rotating shaft to rotate, and drives the fourth belt to move forward, and the cement product is transported to the outlet. This demoulding assembly not only greatly saves the time of manual demoulding, but also eliminates the difficulty of manually flipping the cement mold and demoulding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall front structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the overall right side structure of the utility model.

[0018] Figure 3 It is a schematic diagram of the overall left side structure of the utility model.

[0019] Figure 4 It is a schematic diagram of the overall top view structure of the utility model.

[0020] Figure 5 It is a schematic diagram of the overall rear structure of the utility model.

[0021] In the figure: 1. operating table; 2. central control panel; 3. maintenance component; 301. sprayer; 302. spray head; 4. transmission booster component; 401. first motor; 402. first transmission shaft; 403. first belt; 404. first transmission rod; 405. first hydraulic rod; 406. second hydraulic rod; 407. push plate; 5. demoulding component; 501. second transmission shaft; 502. flip rod; 503. second motor; 504. third motor; 505. third transmission shaft; 506. second transmission rod; 507. second belt; 508. third hydraulic rod; 509. fourth hydraulic rod; 510. vibration plate; 511. fourth motor; 512. fourth transmission shaft; 513. third belt; 514. fifth transmission shaft; 515. fifth motor; 516. fourth belt; 517. fourth transmission rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-5 , the utility model provides an embodiment: an automatic curing and demoulding equipment for cement test blocks, comprising an operating table 1, a curing component 3 and a demoulding component 5, characterized in that: a central control screen 2 is provided at the right end of the operating table 1, a curing component 3 is provided at the front right side of the top of the operating table 1, a sprayer 301 is provided at the front left side of the top of the operating table 1, a spray head 302 is installed at the front end of the sprayer 301, a transmission boosting component 4 is provided at the right side of the top of the operating table 1, a demoulding component 5 is provided inside the left side of the top of the operating table 1, a second transmission shaft 501 is provided inside the left side of the operating table 1, a flip rod 502 is provided on the outside of the second transmission shaft 501, a third hydraulic rod 508 is provided inside the left side of the operating table 1, a fourth hydraulic rod 509 is provided on the inside of the third hydraulic rod 508, a vibration plate 510 is provided on the inside of the fourth hydraulic rod 509, a fourth motor 511 is provided on the outside of the vibration plate 510, and a fourth transmission shaft 512 is provided on the inside of the vibration plate 510.

[0027] Specifically, the operating table 1 and the sprayer 301 are connected by a slot, and the sprayer 301 and the spray head 302 are connected by a thread. The sprayer 301 converts water into steam, and sprays the steam onto the mold filled with cement through the spray head 302.

[0028] Specifically, the left slot of the operating table 1 is connected to the first motor 401, the right slot of the first motor 401 is connected to the first transmission shaft 402, the outer side of the first transmission shaft 402 is sleeved with the first belt 403, and the inner slot of the first belt 403 is connected to the first transmission rod 404. When the first motor 401 is started, it drives the first transmission shaft 402 to rotate, drives the first belt 403 to rotate, and drives the first transmission rod 404 to rotate, slowly moving the mold with the cement product forward.

[0029] Specifically, the inner slot at the right end of the operating table 1 is connected to the first hydraulic rod 405, the inner slot of the first hydraulic rod 405 is connected to the second hydraulic rod 406, and the inner side of the second hydraulic rod 406 is fixedly connected to the push plate 407. The first hydraulic rod 405 and the second hydraulic rod 406 drive the push plate to move forward, pushing the mold filled with cement forward.

[0030] Specifically, the operating platform 1 and the second transmission shaft 501 are connected by a slot, and the second transmission shaft 501 is fixedly connected to the flip rod 502. The front end slot of the operating platform 1 is connected to the second motor 503, and the front end slot of the operating platform 1 is connected to the third motor 504. The third transmission shaft 505 is installed on the inner side of the third motor 504, and the second belt 507 is sleeved on the outer side of the third transmission shaft 505. The inner slot of the second belt 507 is connected to the second transmission rod 506. When the second motor 503 is started, the second transmission shaft 501 and the flip rod 502 are driven to rotate. The mold filled with cement is flipped by the flip rod 502, with the mold facing up and the cement product facing down. The third motor 504 is started, driving the third transmission shaft 505 to rotate, driving the second belt 507 to move slowly forward, and driving the second transmission rod 506 to rotate.

[0031] Specifically, the operating platform 1 and the third hydraulic rod 508 are connected by a slot, the third hydraulic rod 508 and the fourth hydraulic rod 509 are connected by a slot, and the fourth hydraulic rod 509 and the vibration plate 510 are fixedly connected. The third hydraulic rod 508 and the fourth hydraulic rod 509 can move forward and backward, driving the vibration plate 510 to swing back and forth. The third hydraulic rod 508, the fourth hydraulic rod 509 and the vibration plate 510 each have two groups that work together to vibrate back and forth.

[0032] Specifically, the vibration plate 510 and the fourth motor 511 are connected by a card slot, and the vibration plate 510 and the fourth transmission shaft 512 are connected by a card slot. The outer side of the fourth transmission shaft 512 is sleeved with a third belt 513. The fourth motor 511 rotates to drive the fourth transmission shaft 512 to rotate, and drives the third belt 513 to move slowly forward. There are two groups of third belts 513 and fourth transmission shaft 512 on the front and back sides respectively. The two sides of the mold of the cement product are stuck on the third belt 513, and the mold is separated from the cement product by vibration. The mold is stuck on the top through the third belt 513 and moves forward, and the cement product falls down due to vibration.

[0033] Specifically, the bottom slot of the operating table 1 is connected to the fifth transmission shaft 514, the external slot of the fifth transmission shaft 514 is connected to the fifth motor 515, the outer side of the fifth transmission shaft 514 is sleeved with the fourth belt 516, and the inner side of the fourth belt 516 is sleeved with the fourth transmission rod 517. When the fifth motor 515 is started, it drives the fifth rotating shaft 514 to rotate, drives the fourth belt 516 to move forward, and drives the fourth rotating rod 517 to rotate, and the fallen cement products move forward through the fourth belt 516.

[0034] Working principle: First, place the entire device at the desired location, place the mold containing cement on the belt 403, and the sprayer 301 generates water vapor, which is sprayed on the cement through the spray head 302 for maintenance. After the cement product is maintained, turn on the switch of the control panel 2, and the motor 401 starts, driving the first rotating shaft 402, the first belt 403 and the first rotating rod 404 to rotate. The mold containing the cement product is conveyed to the front through the belt and then stops moving. The two groups of first hydraulic rods 405 and second hydraulic rods 406 on the front and rear sides drive the push plate 407 to move forward, pushing the mold containing the cement product onto the flip rod 502. The second motor 503 starts to drive the second transmission shaft 501 and the two groups of flip rods 501 to rotate. The mold containing the cement product passes through the flip rod 501 and flips onto the second belt 507. The third motor 5 04 starts and drives the third transmission shaft 505 to rotate, drives the second belt 507 to move forward slowly, drives the second transmission rod 506 to rotate, and the mold containing the cement product moves forward to the third belt 513 through the second belt 507. The front and rear two groups of third hydraulic rods 508 and the fourth hydraulic rod 509 move back and forth, driving the vibration plate 510 to vibrate. The fourth motor 511 starts, drives the fourth rotating shaft 512 to rotate, and drives the fourth belt 513 to move forward. The two sides of the mold containing the cement product are stuck on the belt 513, and the cement is shaken off to the fourth belt 516 through the vibration of the vibration plate 510. The mold moves forward on the third belt 513. The fifth motor 515 starts, drives the fifth transmission shaft to rotate, drives the fourth belt 516 to move forward, drives the third rotating rod 517 to rotate, and the cement product moves slowly forward through the belt 516.

[0035] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.

Claims

1. An automatic cement block curing and demoulding device, comprising an operating table (1), a curing component (3) and a demoulding component (5), characterized in that: The right end of the operating table (1) is provided with a central control screen (2), the front right side of the top of the operating table (1) is provided with a maintenance component (3), the front left side of the top of the operating table (1) is provided with a sprayer (301), the front end of the sprayer (301) is provided with a spray head (302), the right side of the top of the operating table (1) is provided with a transmission booster component (4), the left side of the top of the operating table (1) is provided with a demolding component (5), and the left side of the operating table (1) is provided with a second transmission component. A rotating shaft (501) is provided on the outside of the second transmission shaft (501); a turning rod (502) is provided on the inside of the left side of the operating table (1); a third hydraulic rod (508) is provided on the inside of the third hydraulic rod (508); a fourth hydraulic rod (509) is provided on the inside of the fourth hydraulic rod (509); a vibration plate (510) is provided on the inside of the fourth hydraulic rod (509); a fourth motor (511) is provided on the outside of the vibration plate (510); and a fourth transmission shaft (512) is provided on the inside of the vibration plate (510).

2. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The operating platform (1) and the sprayer (301) are connected by a slot, and the sprayer (301) and the spray head (302) are connected by a thread.

3. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The left side slot of the operating table (1) is connected to a first motor (401), the right side slot of the first motor (401) is connected to a first transmission shaft (402), the outer side of the first transmission shaft (402) is sleeved with a first belt (403), and the inner side slot of the first belt (403) is connected to a first transmission rod (404).

4. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The inner slot of the right end of the operating platform (1) is connected to a first hydraulic rod (405), the inner slot of the first hydraulic rod (405) is connected to a second hydraulic rod (406), and the inner side of the second hydraulic rod (406) is fixedly connected to a push plate (407).

5. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The operating platform (1) and the second transmission shaft (501) are connected by a slot, the second transmission shaft (501) and the flip rod (502) are fixedly connected, the front end slot of the operating platform (1) is connected to the second motor (503), the front end slot of the operating platform (1) is connected to the third motor (504), the inner side of the third motor (504) is equipped with a third transmission shaft (505), the outer side of the third transmission shaft (505) is sleeved with a second belt (507), and the inner side slot of the second belt (507) is connected to the second transmission rod (506).

6. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The operating platform (1) and the third hydraulic rod (508) are connected by a slot, the third hydraulic rod (508) and the fourth hydraulic rod (509) are connected by a slot, and the fourth hydraulic rod (509) and the vibration plate (510) are fixedly connected.

7. The automatic cement test block curing and demoulding equipment according to claim 6, characterized in that: The vibration plate (510) and the fourth motor (511) are connected via a slot, and the vibration plate (510) and the fourth transmission shaft (512) are connected via a slot. The outer side of the fourth transmission shaft (512) is sleeved with a third belt (513).

8. The automatic cement test block curing and demoulding equipment according to claim 1, characterized in that: The bottom slot of the operating table (1) is connected to a fifth transmission shaft (514), the outer slot of the fifth transmission shaft (514) is connected to a fifth motor (515), the outer side of the fifth transmission shaft (514) is sleeved with a fourth belt (516), and the inner side of the fourth belt (516) is sleeved with a fourth transmission rod (517).