Circulating cooling foaming device for EPE pearl wool

By designing an EPE pearl cotton circulation cooling foaming device that includes an extruder and an impact mechanism, the mold blockage problem is solved, and the smoothness of discharge and the quality of finished products are improved.

CN223252187UActive Publication Date: 2025-08-22KUNMING HONGSHUO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422530830.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

EPE pearl cotton may be blocked inside the mold, affecting the discharge and reducing the quality of the finished product.

Method used

A device including an extruder, a discharge mold and a circulating water cooling mechanism is designed to drive the discharge of the material inside the discharge mold through an airflow, and a slight vibration of the mold is used to prevent blockage by using the impact mechanism.

Benefits of technology

Improve the discharge flow of EPE pearl cotton, avoid material adhesion and clogging, and ensure the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of EPE pearl wool circulating cooling foaming devices, and discloses an EPE pearl wool circulating cooling foaming device which comprises an extruder, a discharging die and a circulating water cooling mechanism, the discharging die is assembled outside a discharging port of the extruder, the circulating water cooling mechanism is assembled on the right side of the extruder, and the discharging port of the extruder is connected with the discharging die. The circulating water cooling mechanism comprises a cooling box, the right side of the cooling box communicates with a water pump, a water outlet of the water pump communicates with a water cooling tower through a corrugated pipe, the top of the water cooling tower is connected with an air pump, and the outer portion of the air pump communicates with a discharging mechanism through a corrugated pipe. According to the circulating cooling and foaming device for the EPE pearl wool, the impact mechanism is additionally arranged, when the discharging mechanism drives the discharging mold to conduct discharging through airflow, the flowing force capable of recycling the airflow is generated, the discharging mold is knocked, the discharging mold generates slight vibration, and the discharging smoothness is greatly improved in cooperation with the discharging mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of EPE pearl cotton circulating cooling and foaming devices, in particular to an EPE pearl cotton circulating cooling and foaming device. Background Art

[0002] Polyethylene foam, also known as EPE (Electronic Polyethylene Foam), is a non-crosslinked closed-cell structure and a new environmentally friendly packaging material. It is composed of countless independent bubbles created through physical foaming of low-density polyethylene ester. This overcomes the shortcomings of conventional foams, such as fragility, deformation, and poor recovery.

[0003] EPE pearl cotton needs to be processed using a cooling and foaming device. For example, the Chinese patent document CN220864579U proposes an EPE pearl cotton circulating cooling and foaming device, which discharges the foamed pearl cotton raw material through the discharge port, and then shapes the discharged raw material through the pearl cotton mold. The style of the pearl cotton mold can be freely changed according to demand to improve practicality.

[0004] In the above scheme, the EPE pearl cotton is processed by an extruder and a mold, and then cooled and foamed by circulating water cooling. However, the EPE pearl cotton may clog the mold cavity inside the mold, thereby affecting the mold's discharge of the EPE pearl cotton. At the same time, the EPE pearl cotton clogged inside the mold may also reduce the quality of the EPE pearl cotton finished product after discharge. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the shortcomings of the existing technology, the utility model provides an EPE pearl cotton circulating cooling and foaming device to solve the technical problem that the above-mentioned EPE pearl cotton may block the mold cavity inside the mold, thereby affecting the mold's discharge of EPE pearl cotton. At the same time, the EPE pearl cotton may be blocked inside the mold, which may reduce the quality of the EPE pearl cotton finished product after discharge.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an EPE pearl cotton circulating cooling foaming device, comprising: an extruder, a discharge die and a circulating water cooling mechanism, the discharge die is assembled on the outside of the discharge port of the extruder, the circulating water cooling mechanism is assembled on the right side of the extruder, the circulating water cooling mechanism includes a cooling box, the right side of the cooling box is connected to a water pump, the water outlet of the water pump is connected to a water cooling tower through a bellows, the top of the water cooling tower is connected to an air pump, and the outside of the air pump is connected to the discharge mechanism through a bellows.

[0009] The discharging mechanism includes a square box, which is connected to the air pump. The interior of the square box is equipped with an impeller group. The left side of the square box is connected to a curved pipe, and the other end of the curved pipe is connected to an air collecting box. One-way valve pipes are evenly distributed on the bottom of the air collecting box.

[0010] Both ends of the impeller group are connected to an impact mechanism, which includes a runner. Hollow columns are evenly distributed on the outside of the runner. Impact arms are slidably connected to the inside of the hollow columns, and a spring is connected between the impact arm and the hollow column.

[0011] Preferably, the outside of the water cooling tower is connected to a water outlet pipe, and the inside of the water outlet pipe is equipped with a butterfly valve. The water cooling tower and the cooling box are both installed on the right side of the extruder. The water outlet pipe can discharge the water source inside the water cooling tower into the inside of the cooling box.

[0012] Preferably, a long arm is fixedly connected to the outside of the square box, and the long arm is connected to the water cooling tower, so that the long arm can support and fix the square box.

[0013] Preferably, a guide plate is fixedly connected to the inner bottom of the square box, and the guide plate is polished, so that the guide plate can guide the airflow to drive the impeller assembly to move.

[0014] Preferably, the air collecting box is assembled inside the discharge mold, and the one-way valve tube is connected to the mold cavity inside the discharge mold. The air collecting box cooperates with the one-way valve tube to exhaust the inside of the mold cavity, and the one-way valve tube is designed to be inclined, thereby allowing the air flow to flow inside the mold cavity.

[0015] Preferably, the top of the extruder is connected to a silo, and the interior of the silo is polished, so that the silo can store materials.

[0016] (3) Beneficial effects

[0017] Compared with the existing technology, the utility model provides an EPE pearl cotton circulating cooling foaming device, which has the following beneficial effects:

[0018] The EPE pearl cotton circulating cooling and foaming device, when the EPE pearl cotton is in the circulating cooling and foaming process, automatically drives the material inside the mold cavity of the discharging mold to discharge through the added discharging mechanism, and avoids the material from adhering to and clogging the inside of the discharging mold, affecting the discharging, and at the same time avoids the material from being blocked together, reducing the quality of the finished product after processing. The added impact mechanism can recover the flow force of the airflow when the discharging mechanism drives the discharging mold to discharge through the airflow, knocking the discharging mold to cause slight vibration of the discharging mold, and cooperating with the discharging mechanism to greatly improve the smoothness of the discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of the utility model;

[0020] Figure 2 This is a front view of the circulating water cooling mechanism of the utility model;

[0021] Figure 3 This is a front view of the impact mechanism of the utility model;

[0022] Figure 4 This is a front sectional view of the discharging mechanism of the utility model;

[0023] Figure 5 This is a front sectional view of the impact mechanism of the utility model.

[0024] In the figure: 1. Extruder; 11. Hob; 2. Discharge mold; 3. Circulating water cooling mechanism; 31. Cooling box; 32. Water pump; 33. Water cooling tower; 34. Water outlet pipe; 4. Air pump; 41. Long arm; 5. Discharge mechanism; 51. Square box; 52. Guide plate; 53. Impeller assembly; 54. Bend pipe; 55. Air collecting box; 56. One-way valve pipe; 6. Impact mechanism; 61. Rotor; 62. Hollow column; 63. Impact arm; 64. Spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] This utility model provides a technical solution, please refer to Figure 1 、 Figure 2 and Figure 3 An EPE pearl cotton circulating cooling foaming device includes: an extruder 1, a discharge die 2 and a circulating water cooling mechanism 3. The extruder 1 is a common extrusion device structure in the prior art. The top of the extruder 1 is connected to a silo 11, and the interior of the silo 11 is polished and processed. The silo 11 can store materials.

[0027] The discharge mold 2 is assembled on the outside of the discharge port of the extruder 1. The discharge mold 2 is a molding mold used for the processing and production of EPE pearl cotton in the prior art. The circulating water cooling mechanism 3 is assembled on the right side of the extruder 1. The circulating water cooling mechanism 3 includes a cooling box 31. The interior of the cooling box 31 can store cooling water. The right side of the cooling box 31 is connected to a water pump 32, and the water pump 32 can pump cooling water into the interior of the water cooling tower 33.

[0028] The water outlet of the water pump 32 is connected to the water cooling tower 33 through a bellows. The water cooling tower 33 can cool the cooling water. The water cooling tower 33 is a cooling water tower structure commonly used in the prior art. The outside of the water cooling tower 33 is connected to a water outlet pipe 34, and the inside of the water outlet pipe 34 is equipped with a butterfly valve. The water cooling tower 33 and the cooling box 31 are both assembled on the right side of the extruder 1. The water outlet pipe 34 can discharge the water source inside the water cooling tower 33 into the inside of the cooling box 31. The top of the water cooling tower 33 is connected to the air pump 4, and the outside of the air pump 4 is connected to the discharge mechanism 5 through a bellows.

[0029] See also Figure 4 and Figure 5 The discharging mechanism 5 includes a square box 51, which can provide air flow. The outside of the square box 51 is fixedly connected to a long arm 41, and the long arm 41 is connected to the water cooling tower 33. The long arm 41 can support and fix the square box 51. The square box 51 is connected to the air pump 4. The inside of the square box 51 is equipped with an impeller group 53. The impeller group 53 includes a shaft, which is connected to the runner 61. The junction of the shaft and the square box 51 is connected through a sealed bearing. The outside of the shaft is sleeved with an impeller, which can be driven by airflow. The inner bottom of the square box 51 is fixedly connected with a guide plate 52, and the guide plate 52 is polished. The guide plate 52 can guide the airflow to drive the impeller group 53 to move.

[0030] The left side of the square box 51 is connected to a curved pipe 54, and the other end of the curved pipe 54 is connected to an air collecting box 55. The air collecting box 55 can collect the airflow. The air collecting box 55 is assembled inside the discharge mold 2, and the one-way valve tube 56 is connected to the mold cavity inside the discharge mold 2. The air collecting box 55 cooperates with the one-way valve tube 56 to exhaust the inside of the mold cavity, and the one-way valve tube 56 is designed to be inclined, so that the airflow flows inside the mold cavity. The bottom of the air collecting box 55 is evenly distributed with one-way valve tubes 56. The one-way valve tubes 56 can only exhaust in one direction and cannot take in air, so as to prevent raw materials from entering the inside of the one-way valve tube 56.

[0031] Both ends of the impeller group 53 are connected to an impact mechanism 6, which includes a rotating wheel 61. The rotating wheel 61 can drive the hollow column 62 to move. The hollow columns 62 are evenly distributed on the outside of the rotating wheel 61. The inside of the hollow column 62 is slidably connected with an impact arm 63, and a spring 64 is connected between the impact arm 63 and the hollow column 62. The spring 64 can drive the impact arm 63 to impact the discharge mold 2, and the impact arm 63 can enter the interior of the hollow column 62.

[0032] In this solution, the raw materials are first poured into the interior of the silo 11, the extruder 1 is started to process the raw materials, and the raw materials are discharged into the interior of the cooling box 31 through the discharge die 2, and the water pump 32 is started to extract the water source inside the cooling box 31 and cool it through the water cooling tower 33, and then discharged into the interior of the cooling box 31 through the outlet pipe 34. In this way, the EPE pearl cotton is circulated and cooled for foaming.

[0033] Start the air pump 4 to pump gas into the interior of the square box 51, and then enter the interior of the curved pipe 54 through the guide plate 52, and then discharge into the mold cavity inside the discharge mold 2 through the air collecting box 55 and the one-way valve pipe 56, so as to discharge the material inside the mold cavity. At the same time, the air flow drives the impeller group 53 to rotate, and then drives the runner 61 to rotate, and knocks the discharge mold 2 through the hollow column 62, the impact arm 63 and the impact arm 63, so that the discharge mold 2 produces a slight shake, thereby increasing the smoothness of the material during discharge;

[0034] During the circulating cooling and foaming process of EPE pearl cotton, the additional discharging mechanism 5 automatically drives the material inside the mold cavity of the discharging mold 2 to discharge the material, and prevents the material from adhering to and blocking the inside of the discharging mold 2, affecting the discharging, and at the same time prevents the material from being blocked together, reducing the quality of the finished product. Through the additional impact mechanism 6, when the discharging mechanism 5 drives the discharging mold 2 to discharge the material through the airflow, the flow force of the airflow can be recovered to knock on the discharging mold 2, causing the discharging mold 2 to vibrate slightly, and cooperating with the discharging mechanism 5 to greatly improve the smoothness of the discharging.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An EPE pearl cotton circulating cooling foaming device, comprising: An extruder (1), a discharge die (2) and a circulating water cooling mechanism (3), characterized in that: the discharge die (2) is assembled on the outside of the discharge port of the extruder (1), the circulating water cooling mechanism (3) is assembled on the right side of the extruder (1), the circulating water cooling mechanism (3) comprises a cooling box (31), the right side of the cooling box (31) is connected to a water pump (32), the water outlet of the water pump (32) is connected to a water cooling tower (33) through a bellows, the top of the water cooling tower (33) is connected to an air pump (4), and the outside of the air pump (4) is connected to a discharge mechanism (5) through a bellows; The discharging mechanism (5) comprises a square box (51), the square box (51) is connected to the air pump (4), an impeller assembly (53) is installed inside the square box (51), a curved pipe (54) is connected to the left side of the square box (51), and the other end of the curved pipe (54) is connected to the air collecting box (55), and a one-way valve pipe (56) is evenly distributed on the bottom of the air collecting box (55); Both ends of the impeller group (53) are connected to a collision mechanism (6), and the collision mechanism (6) includes a rotating wheel (61). Hollow columns (62) are evenly distributed on the outside of the rotating wheel (61). The inside of the hollow column (62) is slidably connected to a collision arm (63), and a spring (64) is connected between the collision arm (63) and the hollow column (62).

2. The EPE pearl cotton circulating cooling and foaming device according to claim 1, characterized in that: The outside of the water cooling tower (33) is connected to a water outlet pipe (34), and the inside of the water outlet pipe (34) is equipped with a butterfly valve. The water cooling tower (33) and the cooling box (31) are both installed on the right side of the extruder (1).

3. The EPE pearl cotton circulating cooling foaming device according to claim 1, characterized in that: The outside of the square box (51) is fixedly connected to a long arm (41), and the long arm (41) is connected to a water cooling tower (33).

4. The EPE pearl cotton circulating cooling and foaming device according to claim 1, characterized in that: A guide plate (52) is fixedly connected to the inner bottom of the square box (51), and the guide plate (52) is polished.

5. The EPE pearl cotton circulating cooling and foaming device according to claim 1, characterized in that: The air collecting box (55) is assembled inside the discharge mold (2), and the one-way valve tube (56) is connected to the mold cavity inside the discharge mold (2).

6. The EPE pearl cotton circulating cooling and foaming device according to claim 1, characterized in that: The top of the extruder (1) is connected to a silo (11), and the interior of the silo (11) is polished.

Citation Information

Patent Citations

  • Circulating cooling foaming device for EPE pearl wool

    CN220864579U