Foaming board discharging device

Through the design of the foam board plate release device, the support and transmission plane are provided by rollers and transmission belts, and the motor drives automatic transportation, which solves the problem of easy damage after lamination of the foam board and achieves efficient and safe automatic transportation.

CN223252190UActive Publication Date: 2025-08-22DONGGUAN SHENYING MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422275818.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-22
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

Existing foamed plates are easily damaged by artificial support and improper transportation after lamination, and require a two-person cooperation, resulting in inefficient transportation.

Method used

A foam plate discharge device is designed, including a frame, a roller, a transmission belt and a motor. It provides support and transmission planes through the roller and a transmission belt. It uses the motor to drive the transmission shaft to drive the transmission belt for automatic transportation, reducing friction and preventing damage.

Benefits of technology

The automatic transportation of foamed plates is realized, which avoids damage, improves transportation efficiency and safety, reduces manual intervention, and ensures the stability and reliability of transmission.

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Abstract

The utility model relates to the technical field of laminating machines, in particular to a foaming plate discharging device, which comprises a frame, a foaming plate discharging device and a foaming plate discharging device, the plate discharging mechanism comprises a first support, a plurality of rollers, a second support, a transmission shaft, a transmission belt and a motor, the first support is fixed in the frame, the rollers are rotationally connected in the first support, the rolling direction of the rollers is consistent with the plate discharging direction of the laminating machine, the second support is located between the rollers in a crossed mode, and the second support is fixed to the first support; transmission shafts are installed on the two sides of the second support and sleeved with the conveying belt, the rollers and the supporting face of the conveying belt are located on the same horizontal plane, and the motor is installed on the second support and drives the transmission shafts to rotate. According to the foam board conveying device, manual conveying is not needed, damage to the foam board caused by breakage or folding of the foam board can be prevented during conveying, and the problems that in the prior art, workers need to jointly convey the foam board, and manual carrying easily causes damage to the foam board are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminating machines, in particular to a foaming board discharging device. Background Art

[0002] A laminator is a mechanical device that presses multiple layers of material together. Its working principle is to apply a certain amount of pressure on the surface of the multiple layers to press these materials tightly together. It can be used for laminating a variety of materials. When used for laminating foam boards, the foam boards usually need to be drilled, injected, blocked, and other processes. Finally, the laminator laminates the foam boards and then takes them out for stacking and storage.

[0003] After lamination, the existing foam boards are pushed out of the laminator by the laminator. After that, the workers waiting on the side of the laminator in the direction of the board output will support the foam boards pushed out by the laminator and work together to transport them to the stacking storage area. However, since the laminated foam boards are thin and large in size, if the workers try to support the foam boards pushed out by the laminator in time, the foam boards can easily be broken or folded, causing damage to the foam boards. At the same time, two people are required to carry them during transportation, and the degree of cooperation of the workers must also be taken into consideration.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] (1) Technical problems solved

[0006] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a foam board discharging device, which solves the problems raised in the above-mentioned background technology.

[0007] (2) Technical solution

[0008] In order to achieve the above-mentioned purpose, the utility model provides a foam board discharge device, comprising: a frame, which is installed on one side of a laminator; a board discharge mechanism, which includes a first bracket, multiple rollers, a second bracket, a transmission shaft, a transmission belt and a motor, the first bracket is fixed in the frame, and the multiple rollers are rotatably connected in the first bracket, and the rolling direction of the rollers is consistent with the board discharge direction of the laminator, the second bracket is cross-located between the rollers, the second bracket is fixed to the first bracket, and transmission shafts are installed on both sides of the second bracket, the transmission belt is sleeved on the transmission shaft, the support surfaces of the rollers and the transmission belt are in the same horizontal plane, and the motor is installed on the second bracket and drives the transmission shaft to rotate.

[0009] Optionally, a roller is installed on the transmission shaft, and a transmission belt is sleeved on the roller, and the transmission shaft can drive the roller to rotate together.

[0010] Optionally, an L-shaped support plate is fixed to each second bracket, and the support plate can support the transmission belt.

[0011] Optionally, connecting seats are fixed on both sides of the transmission shaft on the second bracket, the connecting seats are located between the two transmission belts, and the transmission shaft is rotatably connected to the connecting seats.

[0012] Optionally, a mounting block is provided between the connecting seat and the second bracket, the connecting seat is fixed to the mounting block, and the mounting block is fixed to the second bracket.

[0013] Optionally, the connecting base is provided with a bolt hole, and the connecting base can be bolted and fixed to the mounting block through the bolt hole.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the present invention provides a foam board discharging device, which has the following beneficial effects:

[0016] 1. The utility model pushes the foam board toward the frame through the laminator. When the foam board is sent out from the laminator, the roller rolls to provide a support and transmission surface for the foam board, reducing the friction between the foam board and the board discharge device. Then the motor starts to drive the transmission shaft to rotate, thereby driving the transmission belt to transport the foam board on the roller. This structure does not require manual transportation and can prevent the foam board from being damaged by breaking or folding during transportation. It solves the problem in the prior art that workers need to support the foam board pushed out by the laminator and transport it together to the stacking and storage area, and manual handling easily causes the foam board to be broken or folded, resulting in damage to the foam board.

[0017] 2. The utility model provides a more stable support and transmission point for the transmission belt by setting the roller. Since the transmission belt is mounted on the roller, the rotation of the roller will drive the transmission belt to move, which makes the operation of the transmission belt more stable and reliable. The roller increases the contact area between the transmission belt and the drive shaft, making the power transmission more uniform and reducing the slippage of the transmission belt during operation.

[0018] 3. The utility model provides a support surface for the transmission belt through the support plate, preventing the transmission belt from excessively sagging, thereby ensuring the normal operation of the transmission belt and maintaining the reliability and efficiency of the transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 Shown Figure 1 A schematic diagram of the enlarged structure at point A;

[0021] Figure 3 shows a schematic structural diagram of the second bracket;

[0022] Figure 4 A schematic structural diagram of the first bracket is shown.

[0023] In the figure: 1. frame; 2. first bracket; 3. roller; 4. second bracket; 5. transmission shaft; 6. transmission belt; 7. motor; 8. roller; 9. support plate; 10. connecting seat; 11. mounting block; 12. bolt hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example: See Figures 1 to 4 , According to the embodiment of the present utility model, a technical solution is provided: a foam board discharging device, comprising: a frame 1, which is installed on one side of a laminator; a discharging mechanism, which includes a first bracket 2, a plurality of rollers 3, a second bracket 4, a transmission shaft 5, a transmission belt 6 and a motor 7. The first bracket 2 is fixed in the frame 1, and the plurality of rollers 3 are rotatably connected in the first bracket 2. The rolling direction of the roller 3 is consistent with the discharging direction of the laminator. When the foam board is sent out from the laminator, the roller 3 can provide a support and transmission plane for the foam board through its own rolling, reducing the friction between the foam board and the discharging device, so that the foam board can move smoothly to the subsequent process. The second bracket 4 is cross-located between the rollers 3, the second bracket 4 is fixed to the first bracket 2, and a transmission shaft 5 is installed on both sides of the second bracket 4. The transmission belt 6 is sleeved on the transmission shaft 5. The support surface of the roller 3 and the transmission belt 6 are at the same horizontal plane. The motor 7 is installed on the second bracket 4 and drives the transmission shaft 5 to rotate. When the foam board moves on the roller 3, the transmission belt 6 turns to change the conveying direction of the foam board.

[0026] The foam board discharging device adopts the above-mentioned structure. After the foam board completes the processes of drilling, injecting, blocking and other processes and is finally laminated by the laminator, the laminator pushes the foam board toward the frame 1. When the foam board is sent out from the laminator, the roller 3 rolls to provide a support and transmission plane for the foam board, reducing the friction between the foam board and the discharging device. Then the motor 7 starts to drive the transmission shaft 5 to rotate, and then drives the transmission belt 6 to transmit the foam board on the roller 3. This structure does not require manual transportation and can prevent the foam board from being damaged due to breakage or folding during transportation. It solves the problem in the prior art that workers are required to support the foam board pushed out by the laminator and transport it together to the stacking storage place, and manual handling can easily cause the foam board to be broken or folded, resulting in damage to the foam board.

[0027] In this embodiment, the transmission shaft 5 serves as a power input source. When the motor 7 drives the transmission shaft 5 to rotate, the transmission shaft 5 drives the transmission belt 6 to transmit the foam board on the drum 3. However, the transmission shaft 5 has a small shaft diameter, which easily causes the transmission belt 6 to slip. The function of the roller 8 is to provide a more stable support and transmission point for the transmission belt 6. Since the transmission belt 6 is mounted on the roller 8, the rotation of the roller 8 will drive the transmission belt 6 to move, which makes the operation of the transmission belt 6 more stable and reliable. In addition, the roller 8 increases the contact area between the transmission belt 6 and the transmission shaft 5, making the power transmission more uniform and reducing the slippage of the transmission belt 6 during operation.

[0028] In this embodiment, when the transmission belt 6 is long, the transmission belt 6 is prone to drooping, resulting in a portion of the transmission belt 6 being unable to be on the same horizontal plane as the support surface of the roller 3, affecting the stability and accuracy of the transmission. For this reason, an L-shaped support plate 9 is fixed on the second bracket 4. The support plate 9 provides a support surface for the transmission belt 6 to prevent the transmission belt 6 from excessively sagging, thereby ensuring the normal operation of the transmission belt 6 and maintaining the reliability and efficiency of the transmission.

[0029] In this embodiment, during the process of the motor 7 driving the transmission shaft 5 to rotate, due to the influence of the transmission belt 6, the middle part of the transmission shaft 5 is easily deformed during the long-term rotation process, causing the transmission shaft 5 to bend and causing damage to the transmission shaft 5. A connecting seat 10 is fixed on both sides of the transmission shaft 5 on the second bracket 4. The connecting seat 10 is rotatably connected to the transmission shaft 5 through the connecting seat 10 located between the two transmission belts 6, so that the connecting seat 10 supports different positions of the transmission shaft 5, thereby preventing deformation caused by the long-term rotation of the transmission shaft 5 and increasing the service life of the transmission shaft 5.

[0030] At the same time, the transmission belt 6 is the structure that is most easily damaged in the entire device. After the transmission belt 6 is damaged, the drive shaft 5 and the connecting seat 10 are usually removed and the transmission belt 6 is replaced. The connecting seat 10 needs to be fixed to the second bracket 4. Multiple disassembly can easily cause damage to the connection between the connecting seat 10 and the second bracket 4. At this time, it is necessary to replace a new second bracket 4 or open a hole in other positions of the second bracket 4 and install the connecting seat 10 on the second bracket 4. However, this will also increase maintenance costs. For this reason, a mounting block 11 is fixed between the connecting seat 10 and the second bracket 4, and the connecting seat 10 is bolted to the mounting block 11 to increase fault tolerance.

[0031] Working principle: After the foam board completes the processes of drilling, injecting, blocking and other processes and is laminated by the laminator, the laminator pushes the foam board toward the frame 1. At this time, the multiple rollers 3 rotatably connected in the first bracket 2 provide a support and transmission plane for the foam board. When the foam board is completely located on the multiple rollers 3, the motor 7 drives the transmission shaft 5, driving the roller 8 to rotate, and then the transmission belt 6 mounted on the roller 8 drives the foam board for transmission.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A foam board discharging device, characterized in that: include: A frame (1) mounted on one side of the laminator; A plate discharging mechanism comprises a first bracket (2), a plurality of rollers (3), a second bracket (4), a transmission shaft (5), a transmission belt (6) and a motor (7), wherein the first bracket (2) is fixed in the frame (1), the plurality of rollers (3) are rotatably connected in the first bracket (2), the rolling direction of the rollers (3) is consistent with the plate discharging direction of the laminator, the second bracket (4) is cross-located between the rollers (3), the second bracket (4) is fixed to the first bracket (2), the transmission shaft (5) is installed on both sides of the second bracket (4), the transmission belt (6) is sleeved on the transmission shaft (5), the support surfaces of the rollers (3) and the transmission belt (6) are in the same horizontal plane, and the motor (7) is installed on the second bracket (4) and drives the transmission shaft (5) to rotate.

2. A foam board discharging device according to claim 1, characterized in that: A roller (8) is mounted on the transmission shaft (5), the transmission belt (6) is sleeved on the roller (8), and the transmission shaft (5) can drive the roller (8) to rotate together.

3. The foam board discharging device according to claim 1, characterized in that: An L-shaped support plate (9) is fixed on each of the second brackets (4), and the support plate (9) can support the transmission belt (6).

4. The foam board discharging device according to claim 1, characterized in that: Connecting seats (10) are fixed on both sides of the transmission shaft (5) on the second bracket (4), the connecting seat (10) is located between the two transmission belts (6), and the transmission shaft (5) is rotatably connected to the connecting seat (10).

5. The foam board discharging device according to claim 4, characterized in that: A mounting block (11) is provided between the connecting seat (10) and the second bracket (4); the connecting seat (10) is fixed to the mounting block (11); and the mounting block (11) is fixed to the second bracket (4).

6. The foam board discharging device according to claim 5, characterized in that: The connecting seat (10) is provided with a bolt hole (12), and the connecting seat (10) can be bolted and fixed to the mounting block (11) through the bolt hole (12).