Film laminating device for aluminum veneer production
By designing a coating device for aluminum veneer production, using workbench, slide rail, upright plate, nip roller, fixing components and cutting components, the automatic laying and cutting of bubble film is realized, solving the problem of cumbersome bubble film coating operation in aluminum veneer production, improving production efficiency and preventing the device from getting stuck.
Patent Information
- Application Number
- CN202422576130.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the production process of aluminum veneer, the covering operation of bubble film is complicated, resulting in low production efficiency.
A coating device for aluminum veneer production is designed, including a workbench, slide rail, upright plate, nip roller, fixing assembly and cutting assembly. Through these components, the automatic laying and cutting of bubble film is realized, simplifying operation steps and improving production efficiency.
The operation steps of the bubble film are simplified, the production efficiency of aluminum veneer is improved, the operation difficulty is reduced, and the bubble film roll is prevented from being stuck under the action of inertia, ensuring the smooth operation of the device.
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Figure CN223252347U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum single plate production, and relates to a film coating device for aluminum single plate production. Background Art
[0002] Aluminum veneer: Aluminum veneer is a building decoration material that undergoes chromization and other treatments, then uses fluorocarbon spraying technology. Fluorocarbon coatings primarily refer to polyvinylidene fluoride resins and are divided into three types: primer, topcoat, and clearcoat. The spraying process is generally divided into two, three, or four coats. Fluorocarbon coatings offer excellent corrosion and weather resistance, resisting acid rain, salt spray, and various air pollutants. They also offer excellent heat and cold resistance, withstand strong ultraviolet radiation, and maintain colorfastness and resistance to fading and chalking, ensuring a long service life.
[0003] After the production of aluminum veneer is completed, it needs to be wrapped with bubble film to prevent scratches during transportation. At present, the bubble film wrapping of aluminum veneer is generally done manually by operators. The operators need to manually cut the bubble film and turn the aluminum veneer over to wrap both sides. The operation is cumbersome and the production efficiency is low.
[0004] Based on this, we designed a laminating device for aluminum veneer production. Utility Model Content
[0005] The purpose of this utility model is to solve the above problems in the existing technology and propose a laminating device for aluminum veneer production. The technical problem to be solved by this device is: how to simplify the operation of aluminum veneer lamination, reduce the operation difficulty and improve production efficiency.
[0006] The purpose of this utility model can be achieved through the following technical solutions:
[0007] A coating device for aluminum veneer production includes a workbench, two symmetrically distributed slide rails are fixed on both sides of the workbench, and sliding seats are slidably provided on the slide rails, vertical plates are respectively fixed on the two sliding seats, a bubble film roll is provided between the two vertical plates, and a lifting sleeve is provided on the sliding sleeve of the vertical plate. Two clamping rollers are rotatably provided between the two lifting sleeves, and the bubble film wound on the bubble film roll passes through the middle of the two clamping rollers, a handle is fixed on the outside of the lifting sleeve, and both ends of the workbench are provided with a fixing component for fixing the end of the bubble film and a cutting component for cutting the bubble film.
[0008] The fixing assembly includes a plurality of fixing cones. A groove is provided on the workbench, and the fixing cones are fixed on the inner wall of the groove.
[0009] With the above structure, when in use, the operator can pull the bubble film out from between the two nip rollers and lay it along the workbench, then place the end of the bubble film in the groove and allow the fixing cone to pierce the bubble film, at which time the end of the bubble film can be fixed.
[0010] The cutting assembly includes a slide bar fixed in the groove, a slider is slidably arranged on the slide bar, a cutting blade is arranged on the upper end of the slider, and a counterweight is fixed on the side end of the slider.
[0011] With the above structure, when in use, after the bubble film is laid on one side of the workbench, the operator can move the aluminum veneer to the workbench, and the two operators respectively lift the two lifting sleeves upward through the handles, and then drive the vertical plate and the bubble film roll to move along the slide rail to the other side of the workbench. At this time, the two clamping rollers will drive the bubble film to lay another side of the bubble film on the aluminum veneer, and then the operator can push the slider and move along the slide rod. At this time, the cutting blade will cut the bubble film, and then the operator can use tape to stick and fix the bubble film on both sides of the aluminum veneer to achieve film coating on both sides of the aluminum veneer. The operation is relatively simple, and when cutting the bubble film, the counterweight block can increase the moving distance of the slider, which is convenient for the slider to cut during the sliding process and improves the smoothness of the device operation.
[0012] A V-shaped plate is fixed on the inner side of the vertical plate, and both ends of the central cylinder axis of the bubble film roll are respectively located on the inner sides of the two V-shaped plates.
[0013] With the above structure, after the bubble film roll is used up, the central cylinder can be directly taken out and a new bubble film roll can be placed, which makes replacement easier, further reduces the difficulty of operation and improves production efficiency.
[0014] A fixing plate is fixed on the inner side of the vertical plate, and a spring is fixed below the fixing plate. A rubber block is fixed on the lower end of the spring, and the lower surface of the rubber block is against the central cylinder axis of the bubble film roll.
[0015] With the above structure, when in use, the rubber block is squeezed by the spring, generating pressure with the central cylinder axis of the bubble film roll, which can provide a certain resistance when the bubble film roll rotates, preventing the bubble film roll from releasing too much bubble film under the action of inertia and causing the device to get stuck, thereby improving the smoothness of the device operation.
[0016] An arc-shaped groove is provided on the lower surface of the rubber block, and the central cylinder axis of the bubble film roll is in contact with the inner wall of the arc-shaped groove.
[0017] With the above structure, the arc-shaped groove can stabilize the position of the rubber block and prevent the rubber block from tilting.
[0018] Compared with the existing technology, this aluminum veneer production laminating device has the following advantages:
[0019] 1. The bubble film roll can be moved through the workbench, slide rails, vertical plates and clamping rollers, and the bubble film can be laid on the aluminum veneer during the movement. There is no need for operators to move or the aluminum veneer, which simplifies the operation steps of the aluminum veneer lamination, thereby improving production efficiency.
[0020] 2. The fixed component can fix the end of the stretched bubble film, which can prevent the bubble film from wrinkling during the wrapping process. The operation is simple and can improve the effect and speed of the unwrapping, thereby further improving production efficiency.
[0021] 3. The bubble film is cut through the cutting components. The operation is simple and the operation process is smooth, which improves the fluency of the operator.
[0022] 4. The bubble film roll is supported by the V-shaped plate, and the replacement of the bubble film roll is simple and easy to operate, which can improve production efficiency.
[0023] 5. The rubber block and spring can provide a certain resistance when the bubble film roll rotates, preventing the bubble film roll from releasing too much bubble film under the action of inertia and causing the device to get stuck, thereby improving the smoothness of the device operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0025] Figure 2 It is a structural diagram of some components in the utility model;
[0026] Figure 3 It is a schematic structural diagram of the cutting assembly and the fixing assembly in the utility model;
[0027] Figure 4 This utility model Figure 3 Schematic diagram of the enlarged structure at A in the middle;
[0028] Figure 5 It is a structural schematic diagram of the inner side of the vertical plate in the utility model.
[0029] In the figure: 1. Workbench; 2. Slide rail; 3. Sliding seat; 4. Vertical plate; 5. Bubble film roll; 6. Lifting sleeve; 7. Clamping roller; 8. Handle; 9. Fixing assembly; 901. Groove; 902. Fixing cone; 10. Cutting assembly; 1001. Slide rod; 1002. Sliding block; 1003. Cutting blade; 1004. Counterweight; 11. V-shaped plate; 12. Fixing plate; 13. Spring; 14. Rubber block; 15. Arc groove. DETAILED DESCRIPTION
[0030] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0031] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0032] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on this patent.
[0033] In the description of this patent, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "set" should be understood in a broad sense. For example, they can refer to fixed connection or set, detachable connection or set, or integral connection or set. Those skilled in the art will understand the specific meanings of the above terms in this patent based on the specific circumstances.
[0034] See also Figure 1-5 The present embodiment provides a laminating device for aluminum veneer production, comprising a workbench 1, with two symmetrically distributed slide rails 2 fixed on both sides of the workbench 1, and a sliding seat 3 slidingly arranged on each slide rail 2, a vertical plate 4 fixed on each of the two sliding seats 3, a bubble film roll 5 arranged between the two vertical plates 4, and a lifting sleeve 6 arranged on the sliding sleeve of the vertical plate 4. Two clamping rollers 7 are rotatably arranged between the two lifting sleeves 6, and the bubble film wound on the bubble film roll 5 passes through the middle of the two clamping rollers 7, a handle 8 is fixed on the outside of the lifting sleeve 6, and a fixing component 9 for fixing the end of the bubble film and a cutting component 10 for cutting the bubble film are provided at both ends of the workbench 1.
[0035] The fixing assembly 9 includes several fixing cones 902. A groove 901 is provided on the workbench 1. The fixing cones 902 are fixed to the inner wall of the groove 901. When in use, the operator can pull the bubble film out from between the two clamping rollers 7 and lay it along the workbench 1. Then, the end of the bubble film is placed in the groove 901 and the fixing cone 902 pierces the bubble film. At this time, the end of the bubble film can be fixed.
[0036] The cutting assembly 10 includes a slide bar 1001 fixed in the groove 901, a slider 1002 is slidably provided on the slide bar 1001, a cutting blade 1003 is provided on the upper end of the slider 1002, and a counterweight 1004 is fixed to the side end of the slider 1002; when in use, after the bubble film is laid on one side of the workbench 1, the operator can move the aluminum single plate to the workbench 1, and the two operators respectively lift the two lifting sleeves 6 upwards through the handles 8, and then drive the vertical plate 4 and the bubble film roll 5 to move along the slide rail 2 to the other side of the workbench 1. The two clamping rollers 7 will drive the bubble film to lay another side of bubble film on the aluminum veneer, and then the operator can push the slider 1002 and move along the slide bar 1001. At this time, the cutting blade 1003 will cut the bubble film. After that, the operator can use tape to stick and fix the bubble film on both sides of the aluminum veneer to achieve the lamination of both sides of the aluminum veneer. The operation is relatively simple, and when cutting the bubble film, the counterweight block 1004 can increase the moving distance of the slider 1002, which is convenient for the slider 1002 to cut during the sliding process, thereby improving the smoothness of the device operation.
[0037] A V-shaped plate 11 is fixed on the inner side of the vertical plate 4, and the two ends of the central cylinder axis of the bubble film roll 5 are respectively located on the inner sides of the two V-shaped plates 11; after the bubble film roll 5 is used up, it can be directly taken out and a new bubble film roll 5 can be placed upward along the central cylinder axis, which makes replacement simpler, further reduces the difficulty of operation, and improves production efficiency.
[0038] A fixing plate 12 is fixed to the inner side of the vertical plate 4, and a spring 13 is fixed under the fixing plate 12. A rubber block 14 is fixed to the lower end of the spring 13, and the lower surface of the rubber block 14 is against the central axis of the bubble film roll 5; when in use, the rubber block 14 is squeezed by the spring 13, and generates pressure with the central axis of the bubble film roll 5. When the bubble film roll 5 rotates, it can provide a certain resistance to prevent the bubble film roll 5 from releasing too much bubble film under the action of inertia, causing the device to get stuck, thereby improving the smoothness of the device operation.
[0039] An arcuate groove 15 is formed on the lower surface of the rubber block 14 , and the central axis of the bubble film roll 5 fits in contact with the inner wall of the arcuate groove 15 ; the arcuate groove 15 can stabilize the position of the rubber block 14 and prevent the rubber block 14 from tilting.
[0040] In this embodiment, the above fixing methods are the most commonly used fixing connection methods in this field, such as welding, bolt connection, etc.
[0041] The working principle of this utility model:
[0042] During use, the operator can pull the bubble film out from between the two clamping rollers 7 and lay it along the workbench 1, and then place the end of the bubble film in the groove 901 and make the fixing cone 902 pierce the bubble film. At this time, the end of the bubble film can be fixed, and then the operator can move the aluminum single plate to the workbench 1. The two operators lift the two lifting sleeves 6 upwards through the handles 8 respectively, and then drive the vertical plate 4 and the bubble film roll 5 to move along the slide rail 2 to the other side of the workbench 1. At this time, the two clamping rollers 7 will drive the bubble film to lay another side of the bubble film on the aluminum single plate, and then the operator can push the slider 1002 and move along the slide rod 1001. At this time, the cutting blade 1003 will cut the bubble film and when cutting the bubble film, the counterweight block 1004 can increase the moving distance of the slider 1002, which is convenient for the slider 1002 to cut during the sliding process, and improves the smoothness of the device operation. After that, the operator can use tape to stick and fix the bubble film on both sides of the aluminum veneer to achieve the lamination of both sides of the aluminum veneer. The operation is relatively simple. In addition, the rubber block 14 is squeezed by the spring 13 and generates pressure with the central cylinder axis of the bubble film roll 5. When the bubble film roll 5 rotates, it can provide a certain resistance to prevent the bubble film roll 5 from releasing too much bubble film under the action of inertia, causing the device to get stuck, thereby improving the smoothness of the device operation.
[0043] The above describes in detail the preferred embodiments of this patent, but this patent is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A laminating device for aluminum veneer production, comprising a workbench (1), characterized in that: Two symmetrically distributed slide rails (2) are fixed on both sides of the workbench (1), and a slide seat (3) is slidably provided on each of the slide rails (2). A vertical plate (4) is fixed on each of the two slide seats (3). A bubble film roll (5) is provided between the two vertical plates (4), and a lifting sleeve (6) is provided on the sliding sleeve of the vertical plate (4). Two clamping rollers (7) are rotatably provided between the two lifting sleeves (6), and the bubble film wound on the bubble film roll (5) passes through the middle of the two clamping rollers (7). A handle (8) is fixed on the outside of the lifting sleeve (6). A fixing component (9) for fixing the end of the bubble film and a cutting component (10) for cutting the bubble film are provided at both ends of the workbench (1).
2. A film coating device for aluminum single plate production according to claim 1, characterized in that: The fixing assembly (9) includes a plurality of fixing cones (902). A groove (901) is provided on the workbench (1), and the fixing cones (902) are fixed to the inner wall of the groove (901).
3. A coating device for aluminum veneer production according to claim 1 or 2, characterized in that: The cutting assembly (10) comprises a slide bar (1001) fixed in the groove (901), a slider (1002) is slidably arranged on the slide bar (1001), a cutting blade (1003) is arranged at the upper end of the slider (1002), and a counterweight (1004) is fixed to the side end of the slider (1002).
4. The laminating device for aluminum veneer production according to claim 1, characterized in that: A V-shaped plate (11) is fixed on the inner side of the vertical plate (4), and both ends of the central cylindrical axis of the bubble film roll (5) are respectively located on the inner sides of the two V-shaped plates (11).
5. The film coating device for aluminum single plate production according to claim 1, characterized in that: A fixed plate (12) is fixed on the inner side of the vertical plate (4), and a spring (13) is fixed below the fixed plate (12). A rubber block (14) is fixed to the lower end of the spring (13), and the lower surface of the rubber block (14) is against the central cylindrical axis of the bubble film roll (5).
6. The film coating device for aluminum single plate production according to claim 5, characterized in that: An arcuate groove (15) is provided on the lower surface of the rubber block (14), and the central cylindrical axis of the bubble film roll (5) is in contact with the inner wall of the arcuate groove (15).