Microbial fermentation tank with stirring function
By introducing motor-driven rotary rods and spiral blades into the microbial fermentation tank for material transportation, and combining the corrugated movement of the dispersed components, the problem of insufficient mixing and agglomeration of materials under the tank body is solved, and the reaction efficiency is improved.
Patent Information
- Application Number
- CN202422419157.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the stirring process, existing microbial fermentation tanks can only stir the materials in the middle of the tank body, and the materials below cannot be fully mixed, resulting in insufficient fermentation of microbial organisms and the materials are prone to agglomeration, which reduces the reaction speed.
A microbial fermentation tank with stirring function is designed. The lower material is transported upward by driving the rotating rod and spiral blades by motor drive, and the stirring plate is used for full stirring. At the same time, the dispersion area is expanded through the corrugated movement of the dispersion assembly and the dispersion net in the corrugated groove to avoid material agglomeration.
The full mixing of materials in the tank body is achieved, the reaction rate between microorganisms and materials is improved, the material is agglomerated, and the fermentation efficiency is improved.
Smart Images

Figure CN223255218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microbial fermentation, in particular to a microbial fermentation tank with a stirring function. Background Art
[0002] Fermentation tank is an industrial equipment specially used for microbial fermentation. Its main body is usually composed of a main cylinder made of stainless steel plate. The volume ranges from 1 cubic meter to hundreds of cubic meters. The design of the fermentation tank focuses on the rigor and rationality of the structure to withstand steam sterilization and have a certain degree of operational flexibility. The internal accessories are minimized to avoid dead corners and ensure the effective transfer of materials and energy.
[0003] During the stirring process of the current microbial fermentation tank, usually only the materials in the middle part of the tank can be stirred, and the materials accumulated at the bottom cannot be fully mixed, resulting in the inability of the microorganisms at the bottom of the tank to fully ferment, reducing the fermentation efficiency. At the same time, the materials are prone to agglomeration when they come into contact with water, which reduces the reaction rate between the microorganisms and the materials. In order to solve the above technical problems, we have designed a microbial fermentation tank with a stirring function. Utility Model Content
[0004] The purpose of the utility model is to provide a microbial fermentation tank with a stirring function, which has the advantage of efficient stirring and solves the problem that only the materials in the middle part of the tank body can be stirred, and the materials accumulated below cannot be fully mixed, resulting in the microorganisms below the tank body cannot be fully fermented. At the same time, the materials are prone to agglomeration when they come into contact with water, which reduces the reaction speed of the microorganisms and the materials.
[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: a microbial fermentation tank with a stirring function, comprising a tank body, a discharge valve being connected and installed at the bottom of the tank body, a tank cover being fixedly installed at the top of the tank body, a feeding pipe being connected and installed on the left side of the top of the tank cover, a stirring assembly being fixedly installed on the top of the tank body, the stirring assembly comprising a motor, the motor being fixedly installed at the center of the top of the tank cover, the output shaft of the motor passing through the tank cover and extending to the inner cavity of the tank body and being fixedly installed with a rotating rod, a stirring plate being fixedly sleeved on the middle end of the surface of the rotating rod, a spiral blade being fixedly sleeved on the bottom of the surface of the rotating rod, an aeration assembly being provided at the bottom of the inner cavity of the tank body, a sliding groove being provided on the surface of the rotating rod, a dispersion assembly being sleeved and installed on the surface of the sliding groove, the dispersion assembly comprising a sliding cylinder, the sliding cylinder being sleeved on the surface of the sliding groove, a fixing frame being fixedly connected on both sides of the sliding cylinder, a dispersion net being fixedly installed in the inner cavity of the fixing frame, a sliding block being fixedly welded on the side of the fixing frame away from the sliding cylinder, and a corrugated groove being provided around the inner cavity of the tank body and located at the sliding block.
[0006] Preferably, the aeration assembly includes an annular tube, which is fixedly installed at the bottom of the inner cavity of the tank body, and the top of the annular tube is connected to an air outlet.
[0007] Preferably, the right side of the annular tube is connected to a bend pipe, one end of the bend pipe passes through the outside of the tank body and is connected to a filter, and the top of the filter is connected to an air inlet pipe.
[0008] Preferably, the end of the sliding block away from the fixed frame extends to the inner cavity of the corrugated groove and is in sliding contact with the inner wall thereof, and the inner cavity of the sliding cylinder is in sliding contact with the surface of the sliding groove.
[0009] Preferably, a protective shell is provided on the surface of the rotating rod and located outside the sliding groove, and through slots are provided on both the left and right sides of the protective shell, and a blocking cloth is fixedly installed at the bottom and bottom of the inner cavity of the through slot.
[0010] Preferably, the surface of the fixing frame is in sliding contact with the inner wall of the through slot, the other end of the blocking cloth is fixedly connected to the surface of the fixing frame, and the blocking cloth is of telescopic design.
[0011] Preferably, support legs are fixedly welded to the four corners of the bottom of the tank body, and a pressure valve is fixedly installed on the right side of the top of the tank cover.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. The utility model drives the rotating rod to rotate through the output shaft of the motor, so that the stirring plate and the spiral blade rotate at the same time, and the spiral blade is used to transport the material below the inner cavity of the tank upward, and then the stirring plate is used to fully stir the material, so that the microorganisms are fully in contact with the material, thereby increasing the reaction rate and saving working time.
[0014] 2. The utility model drives the fixed frame to rotate by rotating the protective shell, so that it drives the dispersion net to disperse the material. While rotating, it drives the sliding block to make a corrugated circular motion inside the corrugated groove, thereby driving the dispersion net to move up and down during the rotation process, thereby achieving the effect of dispersing the material over a large area, avoiding material agglomeration, and increasing the contact area between microorganisms and materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a three-dimensional schematic diagram of the aeration component and the stirring component of the utility model;
[0017] Figure 3 This is a bottom-up perspective diagram of the aeration assembly and the stirring assembly of the utility model;
[0018] Figure 4 This is a partially cutaway perspective diagram of the protective shell of the utility model;
[0019] Figure 5 It is a partially cutaway perspective schematic diagram of the tank body of the present invention.
[0020] In the figure: 1. Tank body; 2. Aeration assembly; 21. Ring pipe; 22. Air outlet; 23. Elbow pipe; 24. Filter; 3. Discharge valve; 4. Support leg; 5. Stirring assembly; 51. Motor; 52. Rotating rod; 53. Spiral blade; 54. Stirring plate; 6. Feeding pipe; 7. Pressure valve; 8. Dispersion assembly; 81. Sliding cylinder; 82. Fixed frame; 83. Sliding block; 84. Dispersion net; 9. Protective shell; 10. Sliding trough; 11. Cloth; 12. Tank cover; 13. Corrugated trough. DETAILED DESCRIPTION
[0021] See also Figure 1-Figure 5 A microbial fermentation tank with a stirring function includes a tank body 1, a discharge valve 3 is installed at the bottom of the tank body 1, a tank cover 12 is fixedly installed on the top of the tank cover 12, a feeding pipe 6 is installed on the left side of the top of the tank cover 12, and a stirring assembly 5 is fixedly installed on the top of the tank body 1. The stirring assembly 5 includes a motor 51, which is fixedly installed at the center of the top of the tank cover 12. The output shaft of the motor 51 passes through the tank cover 12 and extends to the inner cavity of the tank body 1 and is fixedly installed with a rotating rod 52. The middle end of the surface of the rotating rod 52 is fixedly sleeved with a stirring plate 54. The bottom of the surface of the rotating rod 52 The fixed sleeve is provided with a spiral blade 53, the bottom of the inner cavity of the tank body 1 is provided with an aeration component 2, the surface of the rotating rod 52 is provided with a sliding groove 10, and the surface of the sliding groove 10 is sleeved with a dispersion component 8, which includes a sliding cylinder 81, which is sleeved on the surface of the sliding groove 10. The left and right sides of the sliding cylinder 81 are fixedly connected to a fixed frame 82, and a dispersion net 84 is fixedly installed in the inner cavity of the fixed frame 82. A sliding block 83 is fixedly welded to the side of the fixed frame 82 away from the sliding cylinder 81. A corrugated groove 13 is provided in the inner cavity of the tank body 1 and around the sliding block 83;
[0022] See also Figure 1 、 Figure 2 and Figure 3 The aeration assembly 2 includes an annular tube 21, which is fixedly mounted at the bottom of the inner cavity of the tank body 1, and the top of the annular tube 21 is connected to a gas outlet 22;
[0023] See also Figure 1 、 Figure 2 and Figure 3 The right side of the annular tube 21 is connected to a bend tube 23, one end of the bend tube 23 passes through the outside of the tank body 1 and is connected to a filter 24, and the top of the filter 24 is connected to an air inlet pipe;
[0024] See also Figure 4and Figure 5 The end of the sliding block 83 away from the fixed frame 82 extends to the inner cavity of the corrugated groove 13 and is in sliding contact with the inner wall thereof. The inner cavity of the sliding cylinder 81 is in sliding contact with the surface of the sliding groove 10. By providing the corrugated groove 13, the sliding block 83 can slide inside it, so that the sliding block 83 can perform an up and down corrugated circular motion, thereby causing the dispersion net 84 to move up and down during the rotation process, thereby expanding the dispersion area;
[0025] See also Figure 4 , a protective shell 9 is provided on the surface of the rotating rod 52 and is located on the outside of the sliding groove 10. A through groove is provided on both the left and right sides of the protective shell 9. A blocking cloth 11 is fixedly installed at the bottom and bottom of the inner cavity of the through groove. By setting the use of the sliding groove 10, the sliding cylinder 81 can be limited so that it can only move up and down on the surface of the sliding groove 10;
[0026] See also Figure 4 , the surface of the fixed frame 82 is in sliding contact with the inner wall of the through groove, and the other end of the blocking cloth 11 is fixedly connected to the surface of the fixed frame 82. The blocking cloth 11 is a telescopic design. The blocking cloth 11 can block the through groove to prevent materials from entering the interior of the protective shell 9, and can move up and down with the fixed frame 82 without hindering the movement of the fixed frame 82;
[0027] See also Figure 1 The four corners of the bottom of the tank body 1 are fixedly welded with support legs 4, and the right side of the top of the tank cover 12 is fixedly installed with a pressure valve 7. By setting the pressure valve 7, the air pressure inside the tank body 1 can be detected to avoid excessive internal air pressure, thereby achieving an explosion-proof effect.
[0028] During use, material is added to the tank body 1 through the feeding pipe 6, and then the motor 51 is started. The output shaft of the motor 51 drives the rotating rod 52 to rotate, so that the stirring plate 54 and the spiral blade 53 rotate at the same time, and the spiral blade 53 is used to transport the material below the inner cavity of the tank body 1 upward, and then the material is fully stirred by the stirring plate 54 to ensure that the microorganisms are in full contact with the material. The rotating rod 52 drives the protective shell 9 to rotate, and the rotation of the protective shell 9 drives the fixed frame 82 to rotate, so that it drives the dispersion net 84 to disperse the material. At the same time, it drives the sliding block 83 to make a corrugated circular motion inside the corrugated groove 13, thereby driving the dispersion net 84 to move up and down during the rotation process, thereby achieving the effect of dispersing the material over a large area. During the stirring process, the air is exhausted to the inside of the air inlet pipe through the external air pump, and is discharged through the filter 24, the elbow 23, the annular pipe 21 and the air outlet head 22 in sequence, thereby discharging sterile air into the tank body 1 to improve the reaction efficiency.
[0029] To sum up: the microbial fermentation tank with stirring function, through the cooperation of the tank body 1, the aeration component 2, the stirring component 5, the dispersion component 8, the protective shell 9, the sliding groove 10, the blocking cloth 11, the tank cover 12 and the corrugated groove 13, solves the problem that usually only the material in the middle part of the tank body can be stirred, and the material accumulated below cannot be fully mixed, resulting in the microorganisms below the tank body cannot be fully fermented. At the same time, the material is prone to agglomeration when it comes into contact with water, which reduces the reaction rate of the microorganisms and the material.
Claims
1. A microbial fermentation tank with a stirring function, comprising a tank body (1), characterized in that: The bottom of the tank body (1) is connected to and installed with a discharge valve (3), the top of the tank body (1) is fixedly installed with a tank cover (12), the left side of the top of the tank cover (12) is connected to and installed with a feeding pipe (6), the top of the tank body (1) is fixedly installed with a stirring assembly (5), the stirring assembly (5) comprises a motor (51), the motor (51) is fixedly installed at the center of the top of the tank cover (12), the output shaft of the motor (51) passes through the tank cover (12) and extends to the inner cavity of the tank body (1) and is fixedly installed with a rotating rod (52), the middle end fixed sleeve of the surface of the rotating rod (52) is provided with a stirring plate (54), and the bottom fixed sleeve of the surface of the rotating rod (52) is provided with a spiral blade (53). An aeration assembly (2) is provided at the bottom of the inner cavity of the tank body (1), a sliding groove (10) is provided on the surface of the rotating rod (52), a dispersion assembly (8) is sleeved and installed on the surface of the sliding groove (10), and the dispersion assembly (8) includes a sliding cylinder (81), the sliding cylinder (81) is sleeved on the surface of the sliding groove (10), the left and right sides of the sliding cylinder (81) are fixedly connected to a fixed frame (82), a dispersion net (84) is fixedly installed in the inner cavity of the fixed frame (82), a sliding block (83) is fixedly welded on the side of the fixed frame (82) away from the sliding cylinder (81), and a corrugated groove (13) is provided in the inner cavity of the tank body (1) and around the sliding block (83).
2. The microbial fermentation tank with stirring function according to claim 1, characterized in that: The aeration assembly (2) comprises an annular tube (21), the annular tube (21) being fixedly mounted on the bottom of the inner cavity of the tank body (1), and the top of the annular tube (21) being connected to an air outlet (22).
3. The microbial fermentation tank with stirring function according to claim 2, characterized in that: The right side of the annular tube (21) is connected to a curved tube (23), one end of which passes through the outside of the tank body (1) and is connected to a filter (24), and the top of the filter (24) is connected to an air intake pipe.
4. The microbial fermentation tank with stirring function according to claim 1, characterized in that: One end of the sliding block (83) away from the fixed frame (82) extends to the inner cavity of the corrugated groove (13) and is in sliding contact with the inner wall thereof, and the inner cavity of the sliding cylinder (81) is in sliding contact with the surface of the sliding groove (10).
5. The microbial fermentation tank with stirring function according to claim 1, characterized in that: A protective shell (9) is provided on the surface of the rotating rod (52) and is located outside the sliding groove (10). Through grooves are provided on both the left and right sides of the protective shell (9). A blocking cloth (11) is fixedly installed at the bottom and the bottom of the inner cavity of the through groove.
6. The microbial fermentation tank with stirring function according to claim 5, characterized in that: The surface of the fixed frame (82) is in sliding contact with the inner wall of the through slot, and the other end of the blocking cloth (11) is fixedly connected to the surface of the fixed frame (82), and the blocking cloth (11) is of telescopic design.
7. The microbial fermentation tank with stirring function according to claim 1, characterized in that: Support legs (4) are fixedly welded to the four corners of the bottom of the tank body (1), and a pressure valve (7) is fixedly installed on the right side of the top of the tank cover (12).