Microbial fermentation device for producing bacillus aqueous solution
By designing a microbial fermentation device with a stirring tube and rotary joint, and using gear transmission and spiral blade defoaming mesh, uniform oxygenation and efficient defoaming in the production process of Bacillus water agents are achieved, solving the problems of limited rotation and poor defoaming effect of the tank body, and improving production efficiency.
Patent Information
- Application Number
- CN202422317026.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The traditional microbial fermentation device for the production of Bacillus water agents is connected to multiple pipes, so the tank is restricted during rotation and cannot rotate effectively. At the same time, there is a spacing between multiple defoaming needles, which makes the defoaming effect poor.
A microbial fermentation device including a stirring tube, a fermentation mechanism and a rotary joint is designed, and the stirring tube and the defoaming needle are driven to rotate through gear transmission, and gas is input through the through holes on the surface of the tube body during the rotation process for uniform oxygenation, while spiral blades and defoaming mesh are used to enhance the defoaming effect.
It achieves uniform oxygenation and efficient defoaming in the fermentation cylinder, solves the problems of limited rotation and poor defoaming effect of the tank, and improves the efficiency of Bacillus water agent production.
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Figure CN223255229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bacillus aqueous solution production, in particular to a microbial fermentation device for the production of bacillus aqueous solution. Background Art
[0002] Bacillus spores include genera such as Bacillus, Sporolactobacillus, Clostridium, Desulfurized Enterococcus, and Sporosarcina. They are highly resistant to harmful external factors and are widely distributed, found in soil, water, air, and the intestinal tract of animals. During Bacillus fermentation, an appropriate oxygen level must be maintained, typically through aeration and stirring. Fermenters are industrial devices used for microbial fermentation, while biopesticide fermenters are specifically designed for biopesticide production. Their main bodies are typically cylindrical, constructed of stainless steel plates, which create dead zones for stirring. Larger fermenters can also lack sufficient oxygen at the bottom. During Bacillus fermentation, large amounts of sterile air are introduced from the bottom of the fermenter. This, combined with the large amounts of gas produced during microbial growth and the presence of sugars, proteins, and other substances in the fermentation broth, can cause significant foaming during the culture process. If not promptly eliminated, this foaming can affect the normal growth of the bacteria.
[0003] According to the public patent 201920303581.4, a bacillus fermentation device can be known, including a support base and a fermentation tank, characterized in that: the fermentation tank includes an inner tank and an outer tank, a sandwich is formed between the inner tank and the outer tank, an inlet and a outlet are provided on the fermentation tank, an oxygen tank and a motor are provided on the left side of the support base, a belt bearing is provided on the upper end of the support base, the fermentation tank is arranged on the belt bearing, an aeration pipe is inserted into the interior of the fermentation tank, the aeration pipe is connected to the oxygen tank, an oxygen supply mechanism is provided on the aeration pipe, and a bubble breaking needle is provided on the top of the oxygen supply mechanism, which can evenly oxygenate the fermentation tank and avoid hypoxia caused by accumulation of bacteria, which is beneficial to the reproduction of aerobic bacillus; the setting of the feeding mechanism can make the oxygen evenly distributed, and in the process of realizing the process of the utility model During the process, the inventors found that there are at least the following problems in the prior art that have not been solved: although the fermentation tank can be evenly oxygenated and the accumulation of bacteria can be avoided to cause hypoxia, which is conducive to the reproduction of aerobic Bacillus; the setting of the feeding mechanism can make the oxygen evenly distributed; the feed liquid leaks into the tank through the filter cover, which can increase the area of contact with oxygen and further promote the dissolved oxygen of the feed liquid. However, during use, the traditional microbial fermentation device for the production of Bacillus aqueous solution, because the surface of the tank body is connected to multiple pipes, the tank body will be restricted by the pipes during the rotation process, resulting in the tank body being unable to rotate effectively. Moreover, due to the spacing between the multiple defoaming needles, bubbles are located between the multiple defoaming needles, and the defoaming effect is not very good. For this reason, it is necessary to design a new technical solution to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology, adapt to actual needs, and provide a microbial fermentation device for the production of bacillus aqueous solution, so as to solve the technical problems that the current traditional microbial fermentation device for the production of bacillus aqueous solution is connected to multiple pipes due to the surface of the tank body being connected to multiple pipes, so that the tank body will be restricted by the pipes during the rotation process, resulting in the tank body being unable to rotate effectively. Moreover, due to the spacing between the multiple defoaming needles, bubbles are located between the multiple defoaming needles, and the defoaming effect is not very good.
[0005] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is to design a microbial fermentation device for producing a Bacillus aqueous solution, including a fermentation cylinder and:
[0006] A stirring tube is arranged in the fermentation cylinder, and one end of the stirring tube is a sealed structure;
[0007] A fermentation mechanism is connected to the upper and lower ends of the stirring tube, and the fermentation mechanism includes a plurality of tubes, which are respectively connected to the upper and lower ends of the stirring tube. The outer wall of the stirring tube is provided with a plurality of through holes, and a defoaming needle is fixed to one end of the tube;
[0008] The other end of the stirring tube passes through the fermentation cylinder and is fixedly connected to a rotary joint. The end of the rotary joint away from the stirring tube is rotatably connected to an air pipe, and the end of the air pipe away from the rotary joint is connected to an air pump.
[0009] Preferably, a first gear passes through the outside of the rotary joint, and the penetration position of the first gear and the rotary joint is fixed.
[0010] Preferably, a second gear is meshed with the top of the first gear, a motor shaft is fixed to one side of the second gear, a motor is connected to the side of the motor shaft away from the second gear, and a fermentation cylinder is installed on one side of the motor.
[0011] Preferably, fixing rings are passed through both sides of the outside of the stirring tube, the penetration position of the fixing rings and the stirring tube is fixed, and spiral blades are installed on the outside of the fixing rings.
[0012] Preferably, fixed frame plates are fixed to both the front and rear ends of the stirring tube, and a defoaming mesh is installed inside the fixed frame plates.
[0013] Preferably, the top of the fermentation cylinder is connected to a feed pipe, the top of the feed pipe is detachably connected to a pipe cover, a mounting hole is opened on one side of the feed pipe, and a side cover is installed inside the mounting hole.
[0014] Preferably, a base is installed at the bottom of the fermentation cylinder, an L-shaped bottom plate is fixed to the bottom of the base, and the side of the L-shaped bottom plate is connected to the air pump.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model can utilize the transmission of the gear to directly drive the stirring tube in the fermentation cylinder to rotate through the combination of the rotary joint, the gear and the stirring tube, and directly drive the multiple tube bodies and the defoaming needles to rotate through the stirring tube, thereby defoaming. Moreover, due to the provision of the rotary joint, the gas can be input into the tube body during the process of the rotating tube driving the tube body to rotate, and sprayed out through the multiple through holes on the surface of the tube body, thereby achieving uniform oxygenation of different positions inside the fermentation cylinder. Not only that, spiral blades are also provided at both ends of the stirring shaft. The rotation of the spiral blades can drive the liquid on both sides to hedge toward the middle, thereby breaking the bubbles in the fermentation liquid, further improving the defoaming effect, and solving the problem of the traditional microbial fermentation device for the production of bacillus aqueous solution. Since the surface of the tank body is connected to multiple pipes, the tank body will be restricted by the pipes during the rotation process, resulting in the tank body being unable to rotate effectively. Moreover, due to the spacing between the multiple defoaming needles, the bubbles located between the multiple defoaming needles are not very good, and the defoaming effect is not very good.
[0017] 2. The utility model combines the stirring tube, the fixed frame plate and the defoaming mesh, which can drive the fixed frame plate and the defoaming mesh to rotate at the same time during the rotation of the stirring shaft. The bubbles will pass through the gaps in the defoaming mesh and eliminate bubbles in a large area through multiple gaps, further improving the defoaming effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the fermentation cylinder of the present invention;
[0020] Figure 3 This is a schematic diagram of the top view of the stirring tube of the present invention.
[0021] In the figure: 1. Fermentation cylinder; 101. Feed pipe; 102. Pipe cover; 103. Mounting hole; 104. Side cover; 105. Base; 106. L-shaped bottom plate; 2. Air pump; 201. Air pipe; 202. Rotary joint; 203. First gear; 204. Second gear; 205. Motor shaft; 206. Motor; 207. Stirring tube; 208. Tube body; 209. Through hole; 210. Defoaming needle; 211. Fixed frame plate; 212. Defoaming net; 3. Fixed ring; 301. Spiral blade. DETAILED DESCRIPTION
[0022] The present invention is further described below with reference to the accompanying drawings and embodiments:
[0023] Example 1: A microbial fermentation device for producing a bacillus aqueous solution, see Figures 1 to 3 , including a fermentation cylinder 1, and also including: a stirring tube 207, which is arranged in the fermentation cylinder 1, and one end of the stirring tube 207 is a sealed structure; a fermentation mechanism, which is connected to the upper and lower ends of the stirring tube 207, and the fermentation mechanism includes a plurality of tubes 208, and the plurality of tubes 208 are respectively connected to the upper and lower ends of the stirring tube 207, and a plurality of through holes 209 are opened on the outer wall of the stirring tube 207, and a defoaming needle 210 is fixed at one end of the tube 208; the other end of the stirring tube 207 passes through the fermentation cylinder 1 and is fixedly connected to a rotary joint 202 , the end of the rotary joint 202 away from the stirring tube 207 is connected to the air pipe 201, and the end of the air pipe 201 away from the rotary joint 202 is connected to the air pump 2. First, turn on the motor 206, the motor 206 drives the motor shaft 205, the motor shaft 205 drives the second gear 204, the second gear 204 drives the first gear 203 to rotate, the first gear 203 will drive the rotary joint 202 to rotate, the rotary joint 202 will drive the stirring tube 207 to rotate, and the stirring tube 207 drives the tube body 208 and When the defoaming needle 210 rotates and the stirring tube 207 and the tube body 208 rotate, the air pump 2 can be turned on. The air pump 2 will draw gas into the stirring tube 207 and discharge it through multiple through holes 209 on the surface of the tube body 208, thereby evenly distributing oxygen at different positions inside the fermentation cylinder 1. At the same time, the defoaming needles 210 on the surface of the tube body 208 will also defoam during the rotation process. Spiral blades 301 are also provided at both ends of the stirring shaft. The rotation of the spiral blades 301 can drive the liquid on both sides to rush toward the middle, thereby breaking the bubbles in the fermentation liquid, further improving the defoaming effect, and solving the problem of traditional microbial fermentation devices for the production of bacillus aqueous solutions. Since the surface of the tank body is connected to multiple pipes, the tank body will be restricted by the pipes during rotation, resulting in the tank body being unable to rotate effectively. Moreover, due to the spacing between the multiple defoaming needles 210, the bubbles located between the multiple defoaming needles 210 have a poor defoaming effect.
[0024] For details, see Figure 2 A first gear 203 passes through the outside of the rotary joint 202, and the penetration position of the first gear 203 and the rotary joint 202 is fixed.
[0025] For further information, see Figure 2 The top of the first gear 203 is meshed with the second gear 204, a motor shaft 205 is fixed to one side of the second gear 204, a motor 206 is connected to the side of the motor shaft 205 away from the second gear 204, and a fermentation cylinder 1 is installed on one side of the motor 206.
[0026] It is worth noting that, see Figure 2A fixing ring 3 is passed through both sides of the outside of the stirring tube 207. The penetration position of the fixing ring 3 and the stirring tube 207 is fixed. A spiral blade 301 is installed on the outside of the fixing ring 3.
[0027] It is worth noting that see Figure 2 and Figure 3 A fixed frame plate 211 is fixed at both the front and rear ends of the stirring tube 207, and a defoaming mesh 212 is installed inside the fixed frame plate 211. During the rotation of the stirring shaft, the fixed frame plate 211 and the defoaming mesh 212 will be driven to rotate at the same time. The bubbles will pass through the gaps in the defoaming mesh 212, and the bubbles in a large area will be eliminated through multiple gaps, further improving the defoaming effect.
[0028] It is worth mentioning that see Figure 1 The top of the fermentation cylinder 1 is connected to a feed pipe 101 , and a pipe cover 102 is detachably connected to the top of the feed pipe 101 . A mounting hole 103 is opened on one side of the feed pipe 101 , and a side cover 104 is installed inside the mounting hole 103 .
[0029] It is worth emphasizing that see Figure 1 A base 105 is installed at the bottom of the fermentation cylinder 1, and an L-shaped bottom plate 106 is fixed to the bottom of the base 105. The side of the L-shaped bottom plate 106 is connected to the air pump 2.
[0030] When using a microbial fermentation device for producing a bacillus aqueous solution, first turn on the motor 206, the motor 206 drives the motor shaft 205, the motor shaft 205 drives the second gear 204, the second gear 204 drives the first gear 203 to rotate, the first gear 203 drives the rotary joint 202 to rotate, the rotary joint 202 drives the stirring tube 207 to rotate, the stirring tube 207 drives the tube body 208 and the defoaming needle 210 to rotate, and during the rotation of the stirring tube 207 and the tube body 208, the air pump 2 can be turned on, and the air pump 2 will draw gas into the stirring tube 207 and discharge it through the multiple through holes 209 on the surface of the tube body 208. Thereby, oxygen is evenly distributed at different positions inside the fermentation cylinder 1. At the same time, the defoaming needles 210 on the surface of the tube body 208 will also defoam during the rotation. Spiral blades 301 are also provided at both ends of the stirring shaft. The rotation of the spiral blades 301 can drive the liquid on both sides to rush toward the middle, thereby breaking the bubbles in the fermentation liquid, further improving the defoaming effect. During the rotation of the stirring shaft, the fixed frame plate 211 and the defoaming mesh 212 will also be driven to rotate. The bubbles will pass through the gaps in the defoaming mesh 212 and eliminate bubbles in a large area through multiple gaps, further improving the defoaming effect.
[0031] In addition, the components designed in this utility model are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by this utility model does not involve improvements to internal structures and methods.
[0032] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.
Claims
1. A microbial fermentation device for producing a Bacillus aqueous solution, comprising a fermentation cylinder (1), characterized in that: Also includes: A stirring tube (207) is arranged in the fermentation cylinder (1), and one end of the stirring tube (207) is a sealed structure; A fermentation mechanism is connected to the upper and lower ends of the stirring tube (207), and the fermentation mechanism includes a plurality of tube bodies (208), and the plurality of tube bodies (208) are respectively connected to the upper and lower ends of the stirring tube (207). The outer wall of the stirring tube (207) is provided with a plurality of through holes (209), and a defoaming needle (210) is fixed to one end of the tube body (208); The other end of the stirring tube (207) passes through the fermentation cylinder (1) and is fixedly connected to a rotary joint (202); the end of the rotary joint (202) away from the stirring tube (207) is rotatably connected to an air pipe (201); and the end of the air pipe (201) away from the rotary joint (202) is connected to an air pump (2).
2. The microbial fermentation device for producing a bacillus aqueous solution according to claim 1, wherein: A first gear (203) passes through the outside of the rotary joint (202), and the penetration position of the first gear (203) and the rotary joint (202) is fixed.
3. The microbial fermentation device for producing a bacillus aqueous solution according to claim 2, wherein: The top of the first gear (203) is meshed with a second gear (204), a motor shaft (205) is fixed to one side of the second gear (204), a motor (206) is connected to the side of the motor shaft (205) away from the second gear (204), and a fermentation cylinder (1) is installed on one side of the motor (206).
4. The microbial fermentation device for producing a Bacillus aqueous solution according to claim 1, wherein: Fixed rings (3) are passed through both sides of the outside of the stirring tube (207), and the penetration position of the fixed rings (3) and the stirring tube (207) is fixed. Spiral blades (301) are installed on the outside of the fixed rings (3).
5. The microbial fermentation device for producing a Bacillus aqueous solution according to claim 1, wherein: Fixed frame plates (211) are fixed to both the front and rear ends of the stirring tube (207), and a defoaming mesh (212) is installed inside the fixed frame plate (211).
6. The microbial fermentation device for producing a Bacillus aqueous solution according to claim 1, wherein: The top of the fermentation cylinder (1) is connected to a feed pipe (101), the top of the feed pipe (101) is detachably connected to a pipe cover (102), a mounting hole (103) is opened on one side of the feed pipe (101), and a side cover (104) is installed inside the mounting hole (103).
7. The microbial fermentation device for producing a Bacillus aqueous solution according to claim 1, wherein: A base (105) is installed at the bottom of the fermentation cylinder (1), an L-shaped bottom plate (106) is fixed to the bottom of the base (105), and the side of the L-shaped bottom plate (106) is connected to the air pump (2).
Citation Information
Patent Citations
Bacillus fermentation device
CN209872938U