Over-filling detector

By designing an overfilling detector, the detection probe and main control module are used to automatically determine whether the concrete in the foundation pit is overlined, solving the problems of inaccurate and difficult measurement in the prior art, and achieving simple and low-cost accurate measurement results.

CN223256072UActive Publication Date: 2025-08-22GUANGDONG ANPING TECH CO LTD
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Patent Information

Application Number
CN202421673885.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-08-22
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the prior art, the measurement results are inaccurate, difficult to measure and high labor costs when the concrete pouring height in the foundation pit exceeds the line.

Method used

A super-filling detector is designed, including the detector body, a detection probe, an aviation plug and a disc bracket. The detection probe is inserted into the concrete and the depth of the foundation pit is used to determine whether it is over-lined. Automatic measurement is achieved using the main control module and the vibration motor.

Benefits of technology

Simple, low-cost and accurate concrete pouring height measurement is achieved, avoiding the complexity and error of manual measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an over-filling detector which comprises a detector body, a detection probe, an aviation plug and a disc support. The aviation plug and the detection probe are respectively arranged at two ends of the detector body; the disc bracket is arranged on the detector body in a sleeving manner; a main control module and a vibration motor are arranged in the detector body; the detection probe is also connected with the vibration motor; the over-pouring detector is lowered into a poured foundation pit, and when the over-pouring detector is lowered in place, whether concrete poured in the foundation pit is over-line or not is judged according to the lowering height of the over-pouring detector and the depth of the foundation pit. The device has the characteristics of accurate measurement result, low measurement difficulty and the like.
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Description

Technical Field

[0001] The utility model relates to concrete pouring, in particular to an over-pouring detector. Background Art

[0002] At present, the pouring height of concrete is generally determined by pre-marking the pouring height line in the foundation pit, and then pouring concrete into the foundation pit. At the same time, manual measurement is performed during the pouring process to determine whether the poured concrete exceeds the line. In addition to inaccurate measurement results, this method also has problems such as difficult measurement and high labor costs. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide an over-pouring detector, which can solve the problems of inaccurate measurement results, great measurement difficulty, high labor costs, etc. when the concrete pouring height in the foundation pit exceeds the line in the existing technology.

[0004] The purpose of this utility model is achieved by the following technical solutions:

[0005] An overfilling detector includes a detector body, a detection probe, an aviation plug, and a disc bracket; wherein the top of the detector body is fixedly connected to the aviation plug, and the bottom of the detector body is fixedly connected to the detection probe; the disc bracket is sleeved on the detector body and located above the detection probe; a main control module and a vibration motor are provided within the detector body, the main control module is electrically connected to the aviation plug and the vibration motor; and the detection probe is also connected to the vibration motor;

[0006] The over-pouring detector is lowered into the poured foundation pit, and when the over-pouring detector is lowered into place, whether the concrete poured in the foundation pit exceeds the line is judged according to the lowering height of the over-pouring detector and the depth of the foundation pit; when the over-pouring detector is lowered into place, the disc bracket contacts the horizontal surface of the concrete poured in the foundation pit, and the detection probe is inserted into the poured concrete.

[0007] Furthermore, the main control module includes a main control board and a main control MCU and a motor drive circuit arranged on the main control board; wherein, the main control MCU is electrically connected to the aviation plug; the main control MCU is also electrically connected to the vibration motor through the motor drive circuit; the vibration motor is a brushless motor.

[0008] Furthermore, the main control board is further provided with a power conversion module; the input end of the power conversion module is electrically connected to the aviation plug, and is used to convert the external power supply into the internal power supply; the power conversion module is also electrically connected to the main control MCU and the motor drive circuit;

[0009] The power conversion module includes a first step-down module and a second step-down module; wherein the input end of the first step-down module is electrically connected to the aviation plug, and the output end outputs the first internal power supply; the input end of the second step-down module inputs the first internal power supply, and the output end outputs the second internal power supply;

[0010] The first step-down module includes a fuse F1, an ESD bidirectional diode E1, a TVS diode D2, a capacitor C1, a resistor R1, a chip U1, a Schottky diode D1, an inductor L1, a resistor R2, a capacitor C2, a resistor R3, a resistor R4, and a capacitor C3; one end of the fuse F1 is electrically connected to the aviation plug for connecting to an external power supply; the other end of the fuse F1 is electrically connected to the seventh end of the chip U1; the sixth end of the chip U1 is connected between the fuse F1 and the chip U1 through the resistor R1; one end of the ESD bidirectional diode E1, the TVS diode D2, and the capacitor C1 is grounded, and the other end is connected between the other end of the fuse F1 and the first end of the chip U1; the eighth end and the first end of the chip U1 are grounded; the second end of the chip U1 is grounded through the resistor R4; the chip The third end of U1 outputs the first internal power supply; the fourth end of the chip U1 is also grounded through the Schottky diode D1; the fourth end of the chip U1 is also electrically connected to the vibration motor through the cable L1, for providing power supply to the vibration motor; one end of the resistor R2 is electrically connected to the input end of the second step-down module, and the other end is electrically connected to the inductor L1; one end of the capacitor C2 is grounded, and the other end is connected between the inductor L1 and the resistor R2; one end of the resistor R3 is connected between the resistor R2 and the input end of the second step-down module, and the other end is connected between the second end of the chip U1 and the capacitor C3; one end of the resistor R4 is grounded, and the other end is connected between the second end of the chip U1 and the capacitor C3; the fifth end of the chip U5 is also connected between the inductor L1 and the resistor R2; the seventh end of the chip U5 is also connected to the first internal power supply;

[0011] The second step-down module includes a capacitor C4, a capacitor C5, a capacitor C6, a capacitor C7 and a chip U36; wherein one end of the capacitor C4 is electrically connected to the first output end of the first step-down module and the other end is grounded; one end of the capacitor C5 is electrically connected to the first output end of the first step-down module and the other end is grounded; the input end of the chip U36 is electrically connected to the first output end of the first step-down module, the ground end is grounded, and the output end outputs the second internal power supply; one end of the capacitor C6 is electrically connected to the output end of the chip U36 and the other end is grounded; one end of the capacitor C7 is electrically connected to the output end of the chip U36 and the other end is grounded;

[0012] The motor drive circuit includes resistor R16, resistor R17, resistor R18, chip UX, capacitor C20, capacitor C21 and a plug; one end of resistor R16 is grounded, and the other end is electrically connected to the first end of chip UX; the second end of chip UX is grounded; the third and fourth ends of chip UX are electrically connected to the main control MCU; the fifth end of chip UX is grounded through capacitor C19, and the sixth end of chip UX is grounded through resistor R17; the fifth end of chip UX is grounded through resistor R18; the fifteenth end of chip UX is electrically connected to the fourteenth end of chip UX through capacitor C20; the fourteenth end of chip UX outputs the first internal power supply; the thirteenth, twelfth and eleventh ends of chip UX are electrically connected to the vibration motor through a plug; the tenth end of chip UX is grounded; one end of capacitor C21 is grounded, and the other end is electrically connected to the fourteenth end of chip UX; the seventh end of chip UX is grounded.

[0013] Furthermore, the main control board is also provided with a 485 communication module and a voltage acquisition module; the main control MCU is connected to the host computer through the 485 communication module; the main control MCU is electrically connected to the aviation plug through the voltage acquisition module;

[0014] Among them, the 485 communication module includes resistor R12, resistor R13, resistor R14, resistor R15, capacitor C18, resistor RT1, anti-static diode D4, resistor MOV1, resistor MOV2, voltage protector M1, voltage protector M2 and plug connector CN1; wherein, one end of resistor R12 is connected to the second internal power supply; the other end of resistor R12 is electrically connected to the first end of chip U28; one end of resistor R13 is grounded, and the other end is electrically connected to the fourth end, second end and third end of chip U28; the first end and fourth end of chip U28 are electrically connected to the main control MCU; the second end and third end of chip U28 are electrically connected to the main control MCU, when the main control MCU outputs a high level, the second end and third end of chip U28 are both high levels, then chip U28 is in sending mode; on the contrary, when the main control MCU outputs a low level, the second end and third end of chip U28 are both low levels, then chip U28 is in receiving mode; the eighth end of chip U28 is connected to the second internal power supply The source and the eighth end are also grounded through the capacitor C18; the fifth end of the chip U28 is grounded; the seventh end of the chip U28 is electrically connected to the third end of the voltage protector M1 through the resistor R14; the first end of the voltage protector M1 is electrically connected to the third end of the plug CN1; the sixth end of the chip U28 is electrically connected to the third end of the voltage protector M2 through the resistor R15; the first end of the voltage protector M2 is electrically connected to the fourth end of the plug CN1; the first end of the voltage protector M1 is also grounded through the resistor MOV2, and the first end of the voltage protector M2 is also grounded through the resistor MOV1; the first end of the anti-static diode D4 is grounded, the second end is electrically connected to the seventh end of the chip U28 and the third end of the voltage protector M1 through the resistor R14, and the third end is electrically connected to the sixth end of the chip U28 and the third end of the voltage protector M2 through the resistor R15; one end of the resistor RT1 is connected between the resistor R14 and the third end of the voltage protector M1, and the other end is connected between the resistor R15 and the third end of the voltage protector M2;

[0015] The voltage acquisition module includes resistors R8, R9, R10, R11, a TVS surge protection diode D5 and a capacitor C17; one end of the resistor R8 is connected to an aviation plug, and the other end is electrically connected to the first end of the TVS surge protection diode D5 through the resistor R9; one end of the resistor R11 is electrically connected to the first end of the TVS surge protection diode D5, and the other end is electrically connected to the main control MCU; one end of the capacitor C17 is grounded, and the other end is connected between the resistor R11 and the main control MCU; one end of the resistor R10 is grounded, and the other end is connected between the resistor R9 and the resistor R11.

[0016] Furthermore, an inclination sensor is also provided on the main control board, and the inclination sensor is electrically connected to the main control MCU for obtaining the inclination of the detector body; wherein the inclination sensor includes a resistor R19, a resistor R20, a capacitor C22, a capacitor C23 and a chip U31; wherein, one end of the resistor R19 is connected to the second internal power supply, and the other end is electrically connected to the fourth end of the chip U31; one end of the resistor R20 is connected to the second internal power supply, and the other end is electrically connected to the sixth end of the chip U31; the fourth end of the chip U31 and the sixth end of the chip U31 are electrically connected to the main control MCU; the fifth end of the chip U31 is grounded, and the first end is grounded through the parallel capacitors C22 and C23.

[0017] Furthermore, a main control board bracket and a circular motor fixing block with a groove in the middle are also provided inside the detector body; the main control board is fixed on the main control board bracket; the vibration motor is located in the groove in the middle of the circular motor fixing block.

[0018] Furthermore, a vibration sensor is provided on the detection probe; the vibration sensor is electrically connected to the main control module and is used to detect vibration intensity data of the detection probe.

[0019] Furthermore, the aviation plug includes an aviation plug male head and an aviation plug female head; the aviation plug male head is fixedly connected to the top of the detector body; the aviation plug female head is matingly connected to the aviation plug male head; and the aviation plug female head is electrically connected to an external power supply.

[0020] Furthermore, a sealing component is provided between the male end of the aviation plug and the detector body; the sealing component is an O-ring.

[0021] Furthermore, the detector body is a floating rod, and the density of the floating rod is greater than the density of slag on the horizontal surface of the concrete in the poured foundation pit.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] The utility model designs an over-filling detector, which is lowered into the foundation pit so that when the disc bracket of the over-filling detector contacts the horizontal surface of the concrete poured in the foundation pit, it is judged whether the poured concrete exceeds the line according to the height at which the over-filling detector is lowered and the depth of the foundation pit. The device does not require manual measurement or manual marking in the foundation pit. Compared with the existing manual measurement method, the utility model has the characteristics of simple measurement, low measurement cost, accurate measurement results, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1This is a schematic diagram of the overall structure of an overfilling detector provided by the utility model;

[0025] Figure 2 for Figure 1 Schematic diagram of the internal structure;

[0026] Figure 3 is a circuit diagram of a first step-down module;

[0027] Figure 4 is a circuit diagram of the second step-down module;

[0028] Figure 5 This is the circuit diagram of the main control MCU;

[0029] Figure 6 is a circuit diagram of a motor drive circuit;

[0030] Figure 7 This is the circuit diagram of the 485 communication module;

[0031] Figure 8 This is a circuit diagram of a voltage acquisition circuit;

[0032] Figure 9 This is the circuit diagram of the tilt sensor.

[0033] In the figure: 1. Detector body; 11. Main control board; 12. Vibration motor; 13. Main control board bracket; 14. Motor fixing block; 2. Detection probe; 3. Aviation plug; 31. Aviation plug male end; 32. Aviation plug female end; 4. Disc bracket. DETAILED DESCRIPTION

[0034] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0035] In order to solve the problems of inaccurate measurement results, great difficulty in measurement and high cost in the prior art when determining whether the concrete poured in the foundation pit exceeds the line, the present utility model provides a preferred embodiment, such as Figure 1-Figure 2 As shown, an overfilling detector includes a detector body 1, a detection probe 2, an aviation plug 3 and a disc bracket 4.

[0036] The aviation plug 3 is located at the top of the detector body 1 and is used to power the detector. Specifically, the aviation plug 3 is electrically connected to an external power source. Specifically, the aviation plug 3 is electrically connected to the external power source via a cable.

[0037] The detection probe 2 is provided at the bottom end of the detector body 1 and is used to be inserted into the poured concrete in the foundation pit. The disc bracket 4 is sleeved on the detector body 1 and is located above the detection probe 2. When the overfilling detector is lowered into place, the disc bracket 4 contacts the horizontal surface of the concrete poured in the foundation pit, which can ensure that the overfilling detector is stably located in the foundation pit. In addition, since there is generally slurry or scum on the upper layer of the concrete poured in the foundation pit, when the overfilling detector is lowered into place, the gravity of the detection probe 2 is greater than or equal to the buoyancy of the disc bracket 4, so as to ensure that the disc bracket 4 is in close contact with the horizontal surface of the concrete poured in the foundation pit.

[0038] When detecting whether the concrete poured in the foundation pit exceeds the line, this embodiment lowers the overfilling detector into the foundation pit, and when the overfilling detector is lowered into place, the disc bracket 4 on the detector body 1 contacts the horizontal surface of the concrete poured in the foundation pit (that is, the top surface formed by the concrete poured in the foundation pit), and the lowering of the overfilling detector is stopped. At this time, the lowering height of the overfilling detector is recorded, and then combined with the depth of the foundation pit, it can be known whether the concrete poured in the foundation pit exceeds the line. The overfilling detector provided by the utility model has a simple structure and is easy to operate. It does not require manual marking, and solves the problems of the existing manual measurement of whether the concrete poured in the foundation pit exceeds the line, such as high difficulty and high cost. At the same time, the utility model does not require manual measurement during measurement, which relatively improves the accuracy of the measurement results.

[0039] In addition, when lowering the overfilling detector into the foundation pit, it can be achieved with the help of an external pay-out device. Specifically, the overfilling detector can be connected to the external pay-out device through a cable, and the cable is paid out by paying out the cable to lower the overfilling detector into the foundation pit. When the overfilling detector is lowered into place, the pay-out length of the pay-out device, that is, the lowering height of the overfilling detector, is recorded in time, and combined with the depth of the foundation pit to determine whether the concrete poured in the foundation pit exceeds the line. The pay-out device can be implemented by using a common pay-out wheel, etc., and will not be described in detail in this embodiment.

[0040] Furthermore, the detector body 1 is provided with a main control module and a vibration motor 12. The main control module is electrically connected to the aviation plug 3 and the vibration motor 12, and the vibration motor 12 is connected to the detection probe 2. The main control module is used to drive the vibration of the detection probe 2 through the vibration motor 12, thereby allowing the detection probe 2 to be inserted into the concrete poured in the foundation pit.

[0041] Furthermore, the main control module includes a main control board 11 and an MCU and a motor drive circuit provided on the main control board 11. The main control MCU is electrically connected to the aviation plug 3 for obtaining power supply. The main control MCU is also electrically connected to the vibration motor 12 through the motor drive circuit to drive the vibration of the vibration motor 12. More specifically, as Figure 5As shown, the main control MCU includes a chip U30 and its peripheral circuits.

[0042] Furthermore, if Figure 6 As shown, the motor drive circuit includes resistor R16, resistor R17, resistor R18, chip UX, capacitor C20, capacitor C21, and plug CN5. One end of resistor R16 is grounded, and the other end is electrically connected to the first end of chip UX; the second end of chip UX is grounded; the third and fourth ends of chip UX are electrically connected to the main control MCU; the fifth end of chip UX is grounded via capacitor C19, and the sixth end of chip UX is grounded via resistor R17; the fifth end of chip UX is grounded via resistor R18; the fifteenth end of chip UX is electrically connected to the fourteenth end of chip UX via capacitor C20; the fourteenth end of chip UX outputs the first internal power supply; the thirteenth, twelfth, and eleventh ends of chip UX are electrically connected to the vibration motor 12 via plug CN5; the tenth end of chip UX is grounded; one end of capacitor C21 is grounded, and the other end is electrically connected to the fourteenth end of chip UX; the seventh end of chip UX is grounded. The first end of plug CN5 is also connected to the input terminal VIN.

[0043] Preferably, the vibration motor 12 is a brushless motor.

[0044] More preferably, the main control board 11 is further provided with a power conversion module. The input end of the power conversion module is electrically connected to the aviation plug 3, and is used to convert the external power supply into an internal power supply, providing internal power supply to the main control MCU, the motor drive circuit, and the vibration motor 12. More specifically, the power conversion module includes a first step-down module and a second step-down module. The input end of the first step-down module is electrically connected to the aviation plug 3, the first output end is electrically connected to the input end of the second step-down module, and the second output end is electrically connected to the vibration motor 12; the first output end of the second step-down module is electrically connected to the main control MCU. The first step-down module is used to convert the external power supply into a first internal power supply, and the second step-down module is used to convert the first internal power supply into a second internal power supply. More specifically, the external power supply provided by the aviation plug 3 is 48V, the first internal power supply output by the first step-down module is 5V, and the second internal power supply output by the second step-down module is 3.3V.

[0045] Specifically, if Figure 3 As shown, the first step-down module includes a fuse F1, an ESD bidirectional diode E1, a TVS diode D2, a capacitor C1, a capacitor C24, a chip U1, a Schottky diode D1, an inductor L1, a resistor R2, a capacitor C2, a resistor R3, a resistor R4, and a capacitor C3. One end of the fuse F1 is connected to the input terminal VIN. The other end of the fuse F1 is electrically connected to the seventh terminal of the chip U1.

[0046] The sixth terminal of chip U1 is connected between fuse F1 and the seventh terminal of chip U1 through capacitor C24. The seventh terminal of chip U1 is also connected to input terminal VIN. Input terminal VIN is the total voltage of the traction line power supply, 48V, which is the external power supply provided by aviation plug 3.

[0047] One end of the ESD bidirectional diode E1, TVS diode D2, and capacitor C1 is grounded, and the other end is connected between the other end of fuse F1 and the first terminal of chip U1. The ESD bidirectional diode E1, model SJD12C60L01, is used to prevent high-voltage static electricity generated by the traction power supply line from damaging electronic components on the circuit board. TVS diode D2 provides protection against transient high-voltage surges at the front end of the power supply.

[0048] The eighth and first terminals of chip U1 are grounded. The second terminal of chip U1 is grounded via resistor R4. The third terminal of chip U1 outputs a 5V power supply. Simultaneously, the fourth terminal of chip U1 is grounded via Schottky diode D1. Chip U1 is XL7056E1. Schottky diode D1 is a peripheral circuit of the switching power supply voltage regulator chip XL7056E1, providing current freewheeling during the XL7056E1's step-down operation.

[0049] The fourth terminal of chip U1 is also connected to output terminal OUT_C ​​via cable L1, which is used to output the first internal power supply, namely the 5V power supply. One end of resistor R2 is electrically connected to inductor L1, and the other end is also electrically connected to the third terminal of chip U1. Resistor R2 is a current-limiting resistor, acting as a current-limiting resistor between output terminal OUT_C ​​and the 5V power supply to prevent short circuits in any load connected to the 5V power supply and to provide voltage stabilization.

[0050] One end of capacitor C2 is grounded, and the other end is connected between inductor L1 and resistor R2; one end of resistor R3 is connected between resistor R2 and the input end of the second step-down module, and the other end is connected between the second end of chip U1 and capacitor C3; one end of resistor R4 is grounded, and the other end is connected between the second end of chip U1 and capacitor C3; the fifth end of chip U5 is also connected between inductor L1 and resistor R2.

[0051] like Figure 3As shown, the first step-down module also includes a first parallel circuit and a second parallel circuit. Among them, one end of the first parallel circuit is grounded, and the other end is connected to the aviation plug 3, that is, the 48V power supply. One end of the second parallel circuit is grounded, and the other end is connected to the output terminal OUT_C. The first parallel circuit includes capacitors C57, C59, C60, C61, C62, C63, C64, C65, and C66. One end of capacitor C57 is connected to 48V, and the other end is grounded through capacitor C58; one end of capacitor C59 is connected to 48V, and the other end is grounded through capacitor C60; one end of capacitor C61 is connected to 48V, and the other end is grounded through capacitor C62; one end of capacitor C63 is connected to 48V, and the other end is grounded through capacitor C64; one end of capacitor C65 is connected to 48V, and the other end is grounded through capacitor C66. The second parallel circuit includes capacitors C67, C68, C69, C70, C71, C72, C73, C74, C75, and C76. Capacitor C67 has one end connected to 48V and the other end grounded via capacitor C68. Capacitor C69 has one end connected to 48V and the other end grounded via capacitor C70. Capacitor C71 has one end connected to 48V and the other end grounded via capacitor C72. Capacitor C73 has one end connected to 48V and the other end grounded via capacitor C74. Capacitor C75 has one end connected to 48V and the other end grounded via capacitor C76.

[0052] like Figure 4 As shown, the second step-down module includes capacitor C4, capacitor C5, capacitor C6, capacitor C7 and chip U36; wherein, one end of capacitor C4 is electrically connected to the first output end of the first step-down module and the other end is grounded; one end of capacitor C5 is electrically connected to the first output end of the first step-down module and the other end is grounded; the input end of chip U36 is electrically connected to the first output end of the first step-down module, the ground end is grounded, and the output end outputs the second internal power supply; one end of capacitor C6 is electrically connected to the output end of chip U36 and the other end is grounded; one end of capacitor C7 is electrically connected to the output end of chip U36 and the other end is grounded.

[0053] Furthermore, the main control board 11 is also provided with a 485 communication module. The main control MCU is connected to the host computer via the 485 communication module. The main control board 11 is connected to the host computer via the 485 communication module for data exchange with the host computer. For example, the host computer sends a motor control instruction to the main control MCU to control the start and stop of the vibration motor 12. Specifically, Figure 7As shown, the 485 communication module includes resistors R12, R13, R14, R15, capacitor C18, RT1, anti-static diode D4, MOV1, MOV2, voltage protector M1, voltage protector M2, and connector CN1. One end of resistor R12 is connected to the second internal power supply, i.e., 3.3V. The other end of resistor R12 is electrically connected to the first end of chip U28. One end of resistor R13 is grounded, and the other end is electrically connected to the fourth, second, and third ends of chip U28. The first and fourth ends of chip U28 are electrically connected to the main control MCU. The second and third ends of chip U28 are electrically connected to the main control MCU. When the main control MCU outputs a high level, the second and third ends of chip U28 are both high, and chip U28 is in transmit mode. Conversely, when the main control MCU outputs a low level, the second and third ends of chip U28 are both low, and chip U28 is in receive mode. The eighth terminal of chip U28 is connected to the second internal power supply and is also grounded via capacitor C18. The fifth terminal of chip U28 is grounded. The seventh terminal of chip U28 is electrically connected to the third terminal of voltage protector M1 via resistor R14. The first terminal of voltage protector M1 is electrically connected to the third terminal of plug connector CN1.

[0054] The sixth terminal of chip U28 is electrically connected to the third terminal of voltage protector M2 via resistor R15. The first terminal of voltage protector M2 is electrically connected to the fourth terminal of plug connector CN1. The first terminal of voltage protector M1 is also grounded via resistor MOV2, and the first terminal of voltage protector M2 is also grounded via resistor MOV1.

[0055] Among them, voltage protector M1 and voltage protector M2 are both bidirectional high-speed surge voltage protectors, model TBU-CA065-200-WH, used to prevent short circuits, thereby avoiding faults caused by AC power cross, induction and lightning surges.

[0056] The first terminal of anti-static diode D4 is grounded. The second terminal is electrically connected to the seventh terminal of chip U28 and the third terminal of voltage protector M1 via resistor R14. The third terminal is electrically connected to the sixth terminal of chip U28 and the third terminal of voltage protector M2 via resistor R15. Anti-static diode D4 is used to prevent static damage to the 485 signal line.

[0057] One end of the resistor RT1 is connected between the resistor R14 and the third end of the voltage protector M1 , and the other end of the resistor RT1 is connected between the resistor R15 and the third end of the voltage protector M2 .

[0058] Furthermore, a voltage acquisition circuit is also provided on the main control board 11. The main control MCU is electrically connected to the aviation plug 3 through the voltage acquisition module, and is used to detect the voltage of the power supply provided by the aviation plug 3 to determine whether the external power supply is stable. Specifically, Figure 8 As shown, the voltage acquisition module includes a voltage acquisition circuit including resistors R8, R9, R10, R11, a TVS surge protection diode D5 and a capacitor C17; wherein, one end of the resistor R8 is connected to the aviation plug, and the other end is electrically connected to the first end of the TVS surge protection diode D5 through the resistor R9; one end of the resistor R11 is electrically connected to the first end of the TVS surge protection diode D5, and the other end is electrically connected to the main control MCU; one end of the capacitor C17 is grounded, and the other end is connected between the resistor R11 and the main control MCU; one end of the resistor R10 is grounded, and the other end is connected between the resistor R9 and the resistor R11.

[0059] Furthermore, a tilt sensor is also provided on the main control board 11. The tilt sensor is electrically connected to the main control MCU and is used to obtain the tilt of the detector body 1. In the process of lowering the detector body 1, the detection result of the tilt sensor can be used to determine whether the detector body 1 is tilted during the lowering process, and then determine whether the detection probe 2 of the detector body 1 touches the foundation pit wall or other objects. At the same time, when the detector body 1 is lowered to the bottom, it can also be judged whether the top surface of the concrete poured in the foundation pit is flat based on the detection result of the tilt sensor. Specifically, the main control board 11 is used to upload the tilt data of the tilt sensor to the host computer, so that the host computer can make corresponding abnormal judgments based on the tilt data and the status of the over-filling detector, so as to take corresponding measures or generate abnormal notifications, such as stopping the lowering of the over-filling detector or giving abnormal notifications. More specifically, as Figure 9 As shown, the tilt sensor includes a resistor R19, a resistor R20, a capacitor C22, a capacitor C23 and a chip U31; wherein, one end of the resistor R19 is connected to the second internal power supply, and the other end is electrically connected to the fourth end of the chip U31; one end of the resistor R20 is connected to the second internal power supply, and the other end is electrically connected to the sixth end of the chip U31; the fourth end of the chip U31 and the sixth end of the chip U31 are electrically connected to the main control MCU; the fifth end of the chip U31 is grounded, and the first end is grounded through the capacitors C22 and C23 connected in parallel.

[0060] More preferably, if Figure 2 As shown, the detector body 1 is also equipped with a main control board bracket 13 and a circular motor fixing block 14 with a groove in the middle. The main control board 11 is fixed to the main control board bracket 13, which supports and fixes the main control board 11, preventing it from moving during the vibration of the vibration motor 12. Similarly, the vibration motor 12 is located in the groove in the middle of the circular motor fixing block 14, thereby limiting the position of the vibration motor 12 and preventing it from moving due to vibration.

[0061] Preferably, a vibration sensor is also provided on the detection probe 2. The vibration sensor is electrically connected to the main control module and is used to detect the vibration intensity of the detection probe 2 on the detector body 1. The main control module also uploads the monitoring data of the vibration sensor to the host computer to determine the position of the detection probe 2 based on the vibration intensity of the detection probe 2. Normally, since there will be laitance and scum on the upper layer of concrete in the foundation pit, which do not belong to the actual poured concrete, the detection probe 2 will pass through laitance, scum and concrete in sequence during the lowering process. Then, under the drive of the same vibration motor 12, the vibration intensity of the detection probe 2 will be different. Therefore, after the main control module uploads the monitoring data of the vibration sensor to the host computer, the host computer will determine the position of the detection probe 2 based on the vibration intensity of the detection probe 2, which will help to assist in the judgment of the over-filling detector. For example, when the upper computer determines through the pay-out device that the over-filling detector has paid out the line in place, and according to the vibration intensity obtained by the vibration sensor, it is determined that the detection probe 2 is actually located in the scum layer, it means that the over-filling detector has not paid out the line in place and there is an error. If at this time it is judged whether the over-filling detector is over the line based on the pay-out length, the judgment result is wrong. Therefore, this embodiment determines the position of the detection probe 2 by setting a vibration sensor, and then assists in judging whether the over-filling detector has paid out the line in place.

[0062] More preferably, the aviation plug 3 includes a male aviation plug 31 and a female aviation plug 32; the male aviation plug 31 is fixedly connected to the top of the detector body 1; the female aviation plug 32 is mated and connected to the male aviation plug 31; and the female aviation plug 32 is electrically connected to the external power supply. Specifically, a sealing component is provided between the male aviation plug 31 and the detector body 1. The sealing component is preferably an O-ring.

[0063] Preferably, the detector body 1 is a float rod, and the density of the float rod is greater than the density of the scum on the horizontal surface of the concrete in the poured foundation pit. Specifically, by making the float rod's density greater than the scum, the detector probe 2 can be prevented from being inserted into the concrete due to buoyancy when it contacts the scum layer, thereby preventing the disc bracket 4 from contacting the horizontal surface of the concrete.

[0064] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. An overfilling detector, characterized in that: The device comprises a detector body, a detection probe, an aviation plug, and a disc bracket; wherein the top of the detector body is fixedly connected to the aviation plug, and the bottom of the detector body is fixedly connected to the detection probe; the disc bracket is sleeved on the detector body and located above the detection probe; a main control module and a vibration motor are provided inside the detector body, and the main control module is electrically connected to the aviation plug and the vibration motor; the detection probe is also connected to the vibration motor; The overfilling detector is lowered into the poured foundation pit, and when the overfilling detector is lowered into place, whether the concrete poured in the foundation pit exceeds the line is judged according to the lowering height of the overfilling detector and the depth of the foundation pit; when the overfilling detector is lowered into place, the disc bracket contacts the horizontal surface of the concrete poured in the foundation pit, and the detection probe is inserted into the poured concrete; the detector body of the overfilling detector is electrically connected to the pay-out device through a cable; and the pay-out device is electrically connected to the host computer; The detection probe is also provided with a vibration sensor, which is electrically connected to the host computer; the vibration sensor is electrically connected to the main control module and is used to detect the vibration intensity data of the detection probe; the detector body is a floating rod, and the density of the floating rod is greater than the density of the slag on the horizontal surface of the concrete in the poured foundation pit.

2. The overfilling detector according to claim 1, characterized in that: The main control module includes a main control board and a main control MCU and a motor drive circuit provided on the main control board; wherein the main control MCU is electrically connected to the aviation plug; the main control MCU is also electrically connected to the vibration motor through the motor drive circuit; the vibration motor is a brushless motor.

3. The overfilling detector according to claim 2, characterized in that: The main control board is also provided with a power conversion module; the input end of the power conversion module is electrically connected to the aviation plug, and is used to convert the external power supply into the internal power supply; the power conversion module is also electrically connected to the main control MCU and the motor drive circuit; The power conversion module includes a first step-down module and a second step-down module; wherein the input end of the first step-down module is electrically connected to the aviation plug, and the output end outputs the first internal power supply; the input end of the second step-down module inputs the first internal power supply, and the output end outputs the second internal power supply; The first step-down module includes a fuse F1, an ESD bidirectional diode E1, a TVS diode D2, a capacitor C1, a resistor R1, a chip U1, a Schottky diode D1, an inductor L1, a resistor R2, a capacitor C2, a resistor R3, a resistor R4, and a capacitor C3; one end of the fuse F1 is electrically connected to the aviation plug for connecting to an external power supply; the other end of the fuse F1 is electrically connected to the seventh end of the chip U1; the sixth end of the chip U1 is connected between the fuse F1 and the chip U1 through the resistor R1; one end of the ESD bidirectional diode E1, the TVS diode D2, and the capacitor C1 is grounded, and the other end is connected between the other end of the fuse F1 and the first end of the chip U1; the eighth end and the first end of the chip U1 are grounded; the second end of the chip U1 is grounded through the resistor R4; the chip The third end of U1 outputs the first internal power supply; the fourth end of the chip U1 is also grounded through the Schottky diode D1; the fourth end of the chip U1 is also electrically connected to the vibration motor through the cable L1, for providing power supply to the vibration motor; one end of the resistor R2 is electrically connected to the input end of the second step-down module, and the other end is electrically connected to the inductor L1; one end of the capacitor C2 is grounded, and the other end is connected between the inductor L1 and the resistor R2; one end of the resistor R3 is connected between the resistor R2 and the input end of the second step-down module, and the other end is connected between the second end of the chip U1 and the capacitor C3; one end of the resistor R4 is grounded, and the other end is connected between the second end of the chip U1 and the capacitor C3; the fifth end of the chip U5 is also connected between the inductor L1 and the resistor R2; the seventh end of the chip U5 is also connected to the first internal power supply; The second step-down module includes a capacitor C4, a capacitor C5, a capacitor C6, a capacitor C7 and a chip U36; wherein one end of the capacitor C4 is electrically connected to the first output end of the first step-down module and the other end is grounded; one end of the capacitor C5 is electrically connected to the first output end of the first step-down module and the other end is grounded; the input end of the chip U36 is electrically connected to the first output end of the first step-down module, the ground end is grounded, and the output end outputs the second internal power supply; one end of the capacitor C6 is electrically connected to the output end of the chip U36 and the other end is grounded; one end of the capacitor C7 is electrically connected to the output end of the chip U36 and the other end is grounded; The motor drive circuit includes resistor R16, resistor R17, resistor R18, chip UX, capacitor C20, capacitor C21 and a plug; one end of resistor R16 is grounded, and the other end is electrically connected to the first end of chip UX; the second end of chip UX is grounded; the third and fourth ends of chip UX are electrically connected to the main control MCU; the fifth end of chip UX is grounded through capacitor C19, and the sixth end of chip UX is grounded through resistor R17; the fifth end of chip UX is grounded through resistor R18; the fifteenth end of chip UX is electrically connected to the fourteenth end of chip UX through capacitor C20; the fourteenth end of chip UX outputs the first internal power supply; the thirteenth, twelfth and eleventh ends of chip UX are electrically connected to the vibration motor through a plug; the tenth end of chip UX is grounded; one end of capacitor C21 is grounded, and the other end is electrically connected to the fourteenth end of chip UX; the seventh end of chip UX is grounded.

4. The overfilling detector according to claim 2, characterized in that: The main control board is also provided with a 485 communication module and a voltage acquisition module; the main control MCU is connected to the host computer through the 485 communication module; the main control MCU is electrically connected to the aviation plug through the voltage acquisition module; Among them, the 485 communication module includes resistor R12, resistor R13, resistor R14, resistor R15, capacitor C18, resistor RT1, anti-static diode D4, resistor MOV1, resistor MOV2, voltage protector M1, voltage protector M2 and plug connector CN1; wherein, one end of resistor R12 is connected to the second internal power supply; the other end of resistor R12 is electrically connected to the first end of chip U28; one end of resistor R13 is grounded, and the other end is electrically connected to the fourth end, second end and third end of chip U28; the first end and fourth end of chip U28 are electrically connected to the main control MCU; the second end and third end of chip U28 are electrically connected to the main control MCU, when the main control MCU outputs a high level, the second end and third end of chip U28 are both high levels, then chip U28 is in sending mode; on the contrary, when the main control MCU outputs a low level, the second end and third end of chip U28 are both low levels, then chip U28 is in receiving mode; the eighth end of chip U28 is connected to the second internal power supply The source and the eighth end are also grounded through the capacitor C18; the fifth end of the chip U28 is grounded; the seventh end of the chip U28 is electrically connected to the third end of the voltage protector M1 through the resistor R14; the first end of the voltage protector M1 is electrically connected to the third end of the plug CN1; the sixth end of the chip U28 is electrically connected to the third end of the voltage protector M2 through the resistor R15; the first end of the voltage protector M2 is electrically connected to the fourth end of the plug CN1; the first end of the voltage protector M1 is also grounded through the resistor MOV2, and the first end of the voltage protector M2 is also grounded through the resistor MOV1; the first end of the anti-static diode D4 is grounded, the second end is electrically connected to the seventh end of the chip U28 and the third end of the voltage protector M1 through the resistor R14, and the third end is electrically connected to the sixth end of the chip U28 and the third end of the voltage protector M2 through the resistor R15; one end of the resistor RT1 is connected between the resistor R14 and the third end of the voltage protector M1, and the other end is connected between the resistor R15 and the third end of the voltage protector M2; The voltage acquisition module includes resistors R8, R9, R10, R11, a TVS surge protection diode D5 and a capacitor C17; one end of the resistor R8 is connected to an aviation plug, and the other end is electrically connected to the first end of the TVS surge protection diode D5 through the resistor R9; one end of the resistor R11 is electrically connected to the first end of the TVS surge protection diode D5, and the other end is electrically connected to the main control MCU; one end of the capacitor C17 is grounded, and the other end is connected between the resistor R11 and the main control MCU; one end of the resistor R10 is grounded, and the other end is connected between the resistor R9 and the resistor R11.

5. The overfilling detector according to claim 2, characterized in that: The main control board is also provided with an inclination sensor, which is electrically connected to the main control MCU and is used to obtain the inclination of the detector body; wherein, the inclination sensor includes a resistor R19, a resistor R20, a capacitor C22, a capacitor C23 and a chip U31; wherein, one end of the resistor R19 is connected to the second internal power supply, and the other end is electrically connected to the fourth end of the chip U31; one end of the resistor R20 is connected to the second internal power supply, and the other end is electrically connected to the sixth end of the chip U31; the fourth end of the chip U31 and the sixth end of the chip U31 are electrically connected to the main control MCU; the fifth end of the chip U31 is grounded, and the first end is grounded through the parallel capacitors C22 and C23.

6. The overfilling detector according to claim 2, characterized in that: The detector body is further provided with a main control board bracket and a circular motor fixing block with a groove in the middle; the main control board is fixed on the main control board bracket; the vibration motor is located in the groove in the middle of the circular motor fixing block.

7. The overfilling detector according to claim 1, characterized in that: The aviation plug includes an aviation plug male head and an aviation plug female head; the aviation plug male head is fixedly connected to the top of the detector body; the aviation plug female head is matingly connected to the aviation plug male head; and the aviation plug female head is electrically connected to an external power supply.

8. The overfilling detector according to claim 7, characterized in that: A sealing component is provided between the male end of the aviation plug and the detector body; the sealing component is an O-ring.