Optical detection support for cord thread drawing die

By designing the combination of movable seat and fixed base, the problem of difficulty in stably supporting the pulling mold under a microscope is solved, and flexible adjustment and high-precision detection of the mold are achieved.

CN223259581UActive Publication Date: 2025-08-22ZHANGJIAGANG JUNMA STEEL CORD CO LTD
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Patent Information

Application Number
CN202421331730.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-08-22
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the drawing mold lacks stable support when observed under a microscope, which makes it difficult to accurately adjust the position and angle, affecting the detection accuracy.

Method used

An optical inspection support for cord pull mold including a movable seat and a fixed base is designed, which can be rotated and tilted on the fixed base, equipped with magnet fixing and lubricating layers to provide stable support and flexible adjustment.

Benefits of technology

The observation and detection accuracy of the pulling mold is improved. Through the combination of the movable seat and the fixed base, the mold is stabilized and flexible adjustment is achieved, and the stability and accuracy of the detection are improved.

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Abstract

The utility model relates to the technical field of steel cord mold detection, in particular to an optical detection support for a cord drawing mold, which comprises a movable seat and a fixed base for bearing the movable seat. A first light through hole is formed in the center of the fixed base, a stepped hole used for fixing a drawing die is formed in the top end of the first light through hole, a second light through hole is formed in the center of the fixed base in a penetrating mode, the stepped hole, the first light through hole and the second light through hole are coaxially arranged, and the movable base is of a hemispherical structure. The top surface of the second light through hole is provided with an arc-shaped surface corresponding to the movable seat in appearance, so that the movable seat can axially rotate on the fixed base and can also be obliquely adjusted in angle, higher flexibility is achieved, the interior of the drawing die can be fully checked, and compared with handheld adjustment, the drawing die can be more stable by adopting support adjustment, and the production efficiency is improved. The observation and detection precision is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel cord mold detection, in particular to an optical detection support for a cord drawing mold. Background Art

[0002] Steel cord production involves multiple processes including rough drawing, medium drawing, electroplating, wet drawing, and stranding. The rough and medium drawing of steel wire requires the use of drawing dies, and the quality of the drawing surface of the die directly affects the surface quality of the steel wire after drawing. The surface quality of the steel wire will affect the wire breakage rate of the finished cord product. Therefore, the control of the drawing die is particularly important.

[0003] At present, the inspection of drawing dies all uses a microscope. The microscope is used to magnify the drawing surface inside the drawing die. The main purpose is to observe whether the compression area and sizing area of ​​the drawing surface have scratches, cracks, etc., and to judge whether the drawing die meets the production requirements. However, when observing with a microscope, there is currently no corresponding fixture that can support the drawing die. As a result, the drawing die is mostly fixed by hand when observed under a microscope. The position and angle of the drawing die are difficult to adjust accurately. In addition, the drawing die is difficult to keep stable during observation, and the operation is relatively laborious, resulting in the inability to guarantee the accuracy of observation and inspection. Utility Model Content

[0004] In view of the technical problems existing in the prior art, the first aspect of the present invention provides an optical detection support for a cord drawing die, comprising a movable seat and a fixed base for supporting the movable seat;

[0005] A first light hole is provided at the center of the movable seat, and a step hole is provided at the top of the first light hole for fixing the drawing die;

[0006] A second light-through hole is provided at the center of the fixed base, and the step hole, the first light-through hole and the second light-through hole are coaxially arranged;

[0007] The movable seat is configured as a hemispherical structure, the top surface of the second light hole is provided with an arc surface corresponding to the shape of the movable seat, and the bottom of the movable seat is arranged within the arc surface, so that the movable seat can be movable within the arc surface to adjust the angle.

[0008] Preferably, the stepped hole is configured as a multi-stepped hole, which can adapt to the installation of drawing dies of various sizes.

[0009] Preferably, the depth of each step of the step hole is 3.0-5.0 mm.

[0010] Preferably, a plurality of magnets capable of generating magnetic attraction to the movable seat are embedded and fixed around the inner wall of the arc-shaped surface, so that the movable seat is fixed by magnetic attraction when it moves to any position.

[0011] Preferably, the magnet is configured as a neodymium iron boron magnet.

[0012] Preferably, the outer side surface of the movable seat is provided with a lubricating layer capable of reducing friction.

[0013] Preferably, the lubricating layer is a polytetrafluoroethylene coating.

[0014] Preferably, the inner diameter of the second light-through hole is larger than the inner diameter of the first light-through hole.

[0015] Preferably, the fixing base is provided with two mutually symmetrical fixing grooves for fixing the clamp.

[0016] Preferably, the fixing base is made of plastic.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] By setting a movable seat and a fixed base capable of supporting the movable seat, and the movable seat is provided with a step hole for fixing the drawing die, at the same time, the movable seat is configured to be able to rotate axially on the fixed base, and can also be tilted to adjust the angle, it has high flexibility and can fully inspect the inside of the drawing die. Compared with hand-held adjustment, the use of support adjustment can make the drawing die more stable and improve the observation and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are not intended to be drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For the sake of clarity, not every component is labeled in every figure. Embodiments of various aspects of the present invention will now be described by way of example and with reference to the accompanying drawings, in which:

[0020] Figure 1 This is a schematic structural diagram of the optical detection support for the cord drawing die shown in the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the optical detection support of the cord drawing die shown in the present invention;

[0022] Figure 3 It is a cross-sectional view of the optical detection support of the cord drawing die shown in the present invention.

[0023] In the figure, 1, movable seat; 101, step hole; 102, first light hole; 103, lubricating layer; 2, fixed base; 201, second light hole; 202, arc surface; 203, fixed groove; 21, magnet. DETAILED DESCRIPTION

[0024] In order to better understand the technical content of the present invention, specific embodiments are given and described below with reference to the accompanying drawings.

[0025] When using a microscope to observe the drawing die, there is no corresponding fixture to support the drawing die, resulting in the drawing die mostly being fixed by hand when observed under a microscope. The position and angle of the drawing die are difficult to adjust accurately, and the drawing die is difficult to keep stable during observation. The operation is relatively laborious, resulting in the inability to guarantee the observation and detection accuracy.

[0026] Combine Figure 1-Figure 3 As shown, the utility model provides a cord drawing die optical detection support, comprising a movable seat 1 and a fixed base 2, wherein the fixed base 2 can carry the movable seat 1;

[0027] A first light hole 102 is provided through the center of the movable seat 1, and a step hole 101 for fixing the drawing die is provided at the top of the first light hole 102. A second light hole 201 is provided through the center of the fixed base 2. When the movable seat 1 is placed on the fixed base 2, the step hole 101, the first light hole 102 and the second light hole 201 are in a coaxial position and are interconnected. The reflector of the microscope can transmit light from the first light hole 102 and the second light hole 201 to the step hole 101, providing a light source for the drawing die installed in the step hole 101.

[0028] In an optional embodiment, the material of the fixed base 2 is plastic, which can reduce the overall weight of the support.

[0029] Combine Figure 2 As shown, the movable seat 1 is configured as a hemispherical structure, and the top surface of the second light-through hole 201 is provided with a curved surface 202 corresponding to the outer shape of the movable seat 1. When the bottom of the movable seat 1 is set in the curved surface 202, the movable seat 1 can rotate axially in the curved surface 202 and can also be tilted to adjust the angle. It has high flexibility and can fully inspect the inside of the drawing die.

[0030] In this way, during inspection, the fixed base 2 is first placed on the stage of the microscope and fixed, and then the drawing die is installed in the step hole 101 of the movable seat 1. The drawing die is stably supported by the fixed base 2 and the movable seat 1, and then the drawing die is rotated and the tilt angle is adjusted by the movable seat 1 to fully inspect the inside of the drawing die. Compared with hand-held adjustment, the use of support adjustment can make the drawing die more stable and improve the observation and detection accuracy.

[0031] Furthermore, a plurality of magnets 21 capable of generating magnetic attraction to the movable seat 1 are embedded and fixed around the inner wall of the curved surface 202, and the movable seat 1 is correspondingly configured to be made of a magnetic material that can be magnetically attracted. When the movable seat 1 is movable and adjusted within the curved surface 202, the magnetic attraction force is utilized to enable the movable seat 1 to be magnetically fixed when adjusted to any position, thereby maintaining the current position and angle, facilitating observation by personnel, and further improving the stability of observation and detection.

[0032] In a preferred embodiment, the magnet 21 is configured as a neodymium iron boron magnet, which has a strong magnetic force. A relatively small number of neodymium iron boron magnets can be used to complete the magnetic fixation of the movable seat 1 .

[0033] In a specific embodiment, the side surface of the magnet 21 located on the arc surface 202 is set to be an arc surface with the same curvature as the arc surface 202 and does not protrude from the surface of the arc surface 202, maintaining the smoothness of the arc surface 202 and avoiding interference with the movement of the movable seat 1.

[0034] Furthermore, a lubricating layer 103 capable of reducing friction is provided on the outer side surface of the movable seat 1 , thereby reducing wear between the movable seat 1 and the arc-shaped surface 202 .

[0035] In a preferred embodiment, the lubricating layer 103 is a polytetrafluoroethylene coating. The friction coefficient of polytetrafluoroethylene is extremely low, which can play a role in lubrication and reducing wear.

[0036] Drawing dies of different sizes only have changes in diameter, and no changes in shape.

[0037] Combine Figure 3 As shown, the stepped hole 101 is configured as a multi-level stepped hole with different diameters, which can adapt to the installation of drawing dies of various sizes and improve applicability.

[0038] Furthermore, the depth of each step hole 101 is 3.0-5.0 mm, preferably 5.0 mm, so that the drawing die can be inserted into the step hole 101 for a longer distance, which can maintain the stability of the drawing die installation and prevent the drawing die from falling during the detection and adjustment process.

[0039] Combine Figure 3 As shown, the inner diameter of the second light hole 201 is larger than the inner diameter of the first light hole 102, so that when the step hole 101 is tilted, light can pass through the second light hole 201 and enter the first light hole 102, maintaining the light required for observation and detection of the drawing die.

[0040] Combine Figure 1 As shown, the fixed base 2 is provided with two mutually symmetrical fixing grooves 203 for clamp fixing, and the pressing plate on the microscope stage can be pressed and fixed to the fixed base 2 through the fixing grooves 203.

[0041] In combination with the above embodiments, a movable seat 1 and a fixed base 2 capable of supporting the movable seat 1 are provided, and the movable seat 1 is provided with a stepped hole 101 for fixing the drawing die. At the same time, the movable seat 1 is configured to be able to rotate axially on the fixed base 2, and can also be tilted to adjust the angle. It has high flexibility and can fully inspect the inside of the drawing die. Compared with hand-held adjustment, the use of support adjustment can make the drawing die more stable and improve the observation and detection accuracy.

[0042] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. A cord drawing die optical detection support, characterized in that: It comprises a movable seat (1) and a fixed base (2) for carrying the movable seat (1); A first light-through hole (102) is provided at the center of the movable seat (1), and a stepped hole (101) for fixing the drawing die is provided at the top of the first light-through hole (102); A second light-through hole (201) is provided at the center of the fixed base (2), and the stepped hole (101), the first light-through hole (102) and the second light-through hole (201) are coaxially arranged; The movable seat (1) is configured as a hemispherical structure, the top surface of the second light-through hole (201) is provided with an arcuate surface (202) corresponding to the outer shape of the movable seat (1), and the bottom of the movable seat (1) is arranged within the arcuate surface (202), so that the movable seat (1) can be movable within the arcuate surface (202) to adjust the angle.

2. The optical detection support for the cord drawing die according to claim 1, characterized in that: The step hole (101) is configured as a multi-step hole, which can adapt to the installation of drawing dies of various sizes.

3. The optical detection support for the cord drawing die according to claim 2, characterized in that: The depth of each step of the step hole (101) is 3.0-5.0 mm.

4. The optical detection support for the cord drawing die according to claim 1, characterized in that: A plurality of magnets (21) capable of generating a magnetic attraction force on the movable seat (1) are embedded and fixed around the inner wall of the arc-shaped surface (202), so that the movable seat (1) is magnetically fixed when it moves to any position.

5. The optical detection support for the cord drawing die according to claim 4, characterized in that: The magnet (21) is configured as a neodymium iron boron magnet.

6. The optical detection support for the cord drawing die according to claim 1, characterized in that: The outer side surface of the movable seat (1) is provided with a lubricating layer (103) capable of reducing friction.

7. The optical detection support for the cord drawing die according to claim 6, characterized in that: The lubricating layer (103) is a polytetrafluoroethylene coating.

8. The optical detection support for a cord drawing die according to claim 1, characterized in that: The inner diameter of the second light-through hole (201) is greater than the inner diameter of the first light-through hole (102).

9. The optical detection support for a cord drawing die according to claim 1, characterized in that: The fixed base (2) is provided with two mutually symmetrical fixing grooves (203) for fixing the clamp.

10. The optical detection support for a cord drawing die according to claim 1, characterized in that: The material of the fixed base (2) is plastic.

Citation Information

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