Device for packaging battery pack into tall box
Through the three-axis manipulator, the problem of low manual insertion efficiency of battery pack is solved, and the accurate automatic insertion of battery pack is achieved, which improves production efficiency and applicability.
Patent Information
- Application Number
- CN202422387543.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the battery pack insertion slot is usually manually operated by employees, which is less efficient and easily leads to the generation of defective products.
A three-axis robot formed by X-axis linear module, Y-axis linear module, and Z-axis linear module is used to combine the upper and lower flip components, swing adjustment components and grab fixing components to achieve accurate grabbing, flip and swing adjustment of the battery pack, and automatically insert the slot of the high-leg box.
It improves production efficiency, reduces the generation of defective products, and realizes accurate insertion of battery packs. It has a wide range of applications, is convenient to operate and is suitable for high-leg boxes of different sizes and specifications.
Smart Images
Figure CN223260628U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery packaging, and more particularly, to a device for packaging batteries into a tall box. Background Art
[0002] Battery packaging refers to the packaging of the battery pack in a protective casing. The protective casing usually includes a high-foot box. In the packaging of sheet batteries, there are usually several slots arranged inside the high-foot box. During the packaging process, the sheet battery pack needs to be inserted into the slot. In related technologies, the battery pack is usually inserted into the slot manually by employees. When using the above-mentioned related technologies, the battery pack is easily not inserted into place, resulting in the production of defective products and low efficiency. Utility Model Content
[0003] In order to solve the problem in the related art that inserting a battery pack into a slot is usually done manually by employees, which is inefficient, the present application provides a device for inserting a battery pack into a tall box.
[0004] A device for packing batteries into a tall box, comprising a frame, an X-axis linear module being provided on the frame, a pulling frame being provided on the piston of the X-axis linear module, a Y-axis linear module being provided on the pulling frame, a Z-axis linear module being provided on the piston of the Y-axis linear module, a mounting seat being provided on the piston of the Z-axis linear module, an up and down flipping assembly being provided on the mounting seat, the up and down flipping assembly being connected to a swing adjustment assembly and driving the swing adjustment assembly to flip up and down 90°, the swing adjustment assembly being connected to a grabbing and fixing assembly and driving the grabbing and fixing assembly to swing back and forth, the grabbing and fixing assembly being used to grab and fix the battery pack and to release the fixation of the battery pack, and a work station plate for placing the tall box being provided on the frame below the Z-axis linear module.
[0005] Preferably, the up and down flipping assembly includes a side posture cylinder and a first connecting member, the cylinder body of the side posture cylinder is connected and fixed to the mounting seat, the flipping seat of the side posture cylinder is connected and fixed to the first connecting member, and the first connecting member is connected and fixed to the swing adjustment assembly.
[0006] Preferably, the swing adjustment assembly includes a rotating cylinder and a second connecting member, the cylinder body of the rotating cylinder is connected and fixed to the first connecting member, the driving shaft of the rotating cylinder is vertically arranged to the driving shaft of the side posture cylinder, the driving shaft of the rotating cylinder is connected and fixed to the second connecting member, and the connecting member is connected and fixed to the grabbing and fixing assembly.
[0007] Preferably, the grabbing and fixing assembly includes a connecting frame and a suction cup, the second connecting piece is located on one side of the connecting frame and is connected and fixed to the connecting frame, and the suction cup is fixed to a side of the connecting frame away from the second connecting piece.
[0008] Preferably, the work station plate is provided with a first abutment plate parallel to the X-axis and a second abutment plate parallel to the Y-axis, the second abutment plate is located on one side of the first abutment plate and forms an L-shaped abutment structure with the first abutment plate, and the work station plate is provided with a first telescopic cylinder at an end position of the second abutment plate away from the first abutment plate, the telescopic shaft of the first telescopic cylinder is connected with a first pressure plate, the first telescopic cylinder drives the first pressure plate to move in the length direction close to or away from the first abutment plate, and a second pressure plate is movably provided on the work station plate on the opposite side of the second abutment plate, and a second telescopic cylinder is also provided on the work station plate, the second telescopic cylinder is connected to the second pressure plate to drive the second pressure plate to move in the direction close to or away from the second abutment plate.
[0009] The beneficial technical effects of the present application are as follows: the three-axis manipulator formed by the X-axis linear module, the Y-axis linear module and the Z-axis linear module drives the grabbing and fixing component to perform precise displacement in the X, Y and Z directions, and grabs the battery pack through the grabbing and fixing component, so as to realize the grabbing and moving of the battery pack placed on the external placement table to the top of the high-foot box and realize the action of inserting the battery pack into the high-foot box, and drives the swing adjustment component to flip up and down 90° by the up and down flipping component to realize the flipping of the horizontally grabbed battery pack to the vertical position to match the slot with the top opening on the high-foot box, and drives the grabbing component to swing by the swing adjustment component to realize the adjustment of the battery pack. The battery pack is swung in the correct direction, reducing the situation where the incorrect direction causes the battery pack to fail to be inserted into the slot. The machine replaces manual labor, and the machine has strong anti-fouling and continuous working capabilities and high precision, which is conducive to improving production efficiency and facilitating the accurate insertion of the battery pack into the slot, reducing the generation of defective products. The three-axis robot drive formed by the X-axis linear module, the Y-axis linear module, and the Z-axis linear module facilitates the flexible control of the displacement of the grasping and fixing components, and is convenient for adapting to high-foot boxes of different sizes and specifications. The number of batteries required to be stacked in the high-foot boxes can be flexibly adjusted. It has a wide range of applications, is easy to operate, has high precision, and is highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a three-dimensional diagram of a device for packaging batteries into a tall box according to this embodiment.
[0011] Figure 2 This is a side view of a device for packaging batteries into a tall box according to this embodiment.
[0012] Figure markings: 1. Frame; 2. X-axis linear module; 3. Pull-up frame; 4. Y-axis linear module; 5. Z-axis linear module; 6. Mounting seat; 7. Up and down flip assembly; 71. Side posture cylinder; 72. Second connecting piece; 8. Swing adjustment assembly; 81. Rotating cylinder; 82. Second connecting piece; 9. Grasping and fixing assembly; 91. Connecting frame; 92. Suction cup; 10. Work station plate; 101. First abutment plate; 102. Second abutment plate; 103. First telescopic cylinder; 104. First pressure plate; 105. Second pressure plate; 106. Second telescopic cylinder. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0014] Reference Figure 1 and Figure 2A device for packaging batteries into a high-foot box includes a frame 1, an X-axis linear module 2 is provided on the frame 1, a pull-up frame 3 is provided on the piston of the X-axis linear module 2, and a Y-axis linear module 4 is provided on the pull-up frame 3. The Y-axis linear module 4 is placed above the X-axis linear module 2 and has a sufficient distance from the X-axis linear module 2 by the pull-up frame 3. A Z-axis linear module 5 is provided on the piston of the Y-axis linear module 4. The gap between the X-axis linear module 2 and the Y-axis linear module 4 facilitates the installation and avoidance of the Z-axis linear module 5. , driven by the X-axis linear module 2, the Y-axis linear module 4 and the Z-axis linear module 5 are reciprocating along the X-axis direction, and the Z-axis linear module 5 is reciprocating along the Y-axis direction by driving the Y-axis linear module 4. A mounting seat 6 is provided on the piston of the Z-axis linear module 5, and an up-and-down flip assembly 7 is provided on the mounting seat 6. The up-and-down flip assembly 7 is connected to a swing direction adjustment assembly 8 and drives the swing direction adjustment assembly 8 to flip 90° up and down. The swing direction adjustment assembly 8 is connected to a grabbing and fixing assembly 9 and drives the grabbing and fixing assembly 9 to swing back and forth. The grabbing and fixing component 9 is used to grab and fix the battery pack and release the fixation of the battery pack. The frame 1 is provided with a work station plate 10 below the Z-axis linear module 5. The work station plate 10 is used to place the high-foot box. The Z-axis linear module 5 drives the mounting seat 6 to reciprocate along the direction of the Z axis. The up and down flip component 7, the swing adjustment component 8 and the grabbing and fixing component 9 reciprocate along the direction of the Z axis. The three-axis manipulator formed by the X-axis linear module 2, the Y-axis linear module 4 and the Z-axis linear module 5 drives the grabbing and fixing component 9 to move in the X, Y and Z directions. The battery pack is precisely displaced and grabbed by the grabbing and fixing component 9, so that the battery pack placed on the external placement table is grabbed and moved to the top of the high-legged box and the battery pack is inserted into the high-legged box. The up-down flipping component 7 drives the swing adjustment component 8 to flip 90 degrees up and down to flip the horizontally grabbed battery pack to a vertical position to match the slot opened at the top of the high-legged box. The swing adjustment component 8 drives the grabbing component to swing to adjust the swing direction of the battery pack, so that the battery pack is swung in the correct direction, reducing the situation where the battery pack cannot be inserted into the slot due to incorrect swing direction.
[0015] Reference Figure 1 and Figure 2The up and down flipping assembly 7 includes a side posture cylinder 71 and a first connecting member (not shown in the figure). The side posture cylinder 71 generally includes a cylinder body, a telescopic shaft, a connecting seat, and a flip seat. The cylinder body drives the telescopic shaft to extend and retract. The connecting seat is fixedly connected to the cylinder body. The flip seat is hinged to the connecting seat. A gear is provided on the flip seat, and a rack is provided on the telescopic shaft. The rack is engaged with the gear, and the flip seat is driven to flip by extending and retracting the telescopic shaft. The side posture cylinder 71 is a prior art and will not be described in detail in this embodiment. The cylinder body of the side posture cylinder 71 is fixedly connected to the mounting seat 6, and the telescopic shaft of the side posture cylinder 71 is parallel to the Z axis. The flip seat of the side posture cylinder 71 is fixedly connected to the first connecting member, and the first connecting member is fixedly connected to the swing adjustment assembly 8. The side posture cylinder 71 drives the swing adjustment assembly 8 to flip 90° up and down by flipping the flip seat up and down 90°.
[0016] Reference Figure 1 and Figure 2 The swing adjustment component 8 includes a rotary cylinder 81 and a second connecting member 82. The cylinder body of the rotary cylinder 81 is fixed to the first connecting member by bolts. The driving shaft of the rotary cylinder 81 is vertically arranged with the driving shaft of the side posture cylinder 71. The driving shaft of the rotary cylinder 81 is connected and fixed with the second connecting member 82. The second connecting member 82 is a circular block and its center is on the same straight line as the axis of the driving shaft of the rotary cylinder 81. The grabbing and fixing component 9 includes a connecting frame 91 and a suction cup 92 fixed on the connecting frame 91. The second connecting member 82 is connected The suction cup 92 is fixed to one side of the connecting frame 91 by bolts, and the battery pack is grasped and fixed by the suction cup 92 when it adsorbs the battery pack. The battery pack is released from the adsorption of the suction cup 92 to achieve contact and fixation of the battery pack. The driving shaft of the rotating cylinder 81 is rotated to drive the connecting frame 91 to swing, driving the suction cup 92 and the battery pack adsorbed by the suction cup 92 to swing. The battery pack swings to adjust the direction of the battery pack so that the battery pack can be inserted into the slot on the high-legged box at an accurate angle.
[0017] Reference Figure 1 and Figure 2The work station plate 10 is provided with a first abutment plate 101 parallel to the X-axis and a second abutment plate 102 parallel to the Y-axis. The second abutment plate 102 is located on one side of the first abutment plate 101 and forms an L-shaped abutment structure with the first abutment plate 101. The work station plate 10 is provided with a first telescopic cylinder 103 at an end position of the second abutment plate 102 away from the first abutment plate 101. The telescopic axis of the first telescopic cylinder 103 is connected to a first pressing plate 104. The first telescopic cylinder 103 drives the first pressing plate 104 to move in the length direction close to or away from the first abutment plate 101. The work station plate 10 is provided with a movable groove extending along the X-axis direction at a position between the first pressing plate 104 and the first abutment plate 101. A second pressing plate 105 (not shown in the figure) is movably provided in the movable groove. The second pressing plate 105 extends to the top surface of the work station plate 10 and is located on the opposite side of the second abutment plate 102. The bottom surface of the work station plate 10 is fixed with a second telescopic cylinder 1 06. The second telescopic cylinder 106 is connected to the second pressing plate 105. The second telescopic cylinder 106 drives the second pressing plate 105 to reciprocate along the extension direction of the movable groove so that the second pressing plate 105 is close to or circles the second abutment plate 102, and the tall box is placed between the first pressing plate 104 and the first abutment plate 101 and between the second pressing plate 105 and the second abutment plate 102. The first telescopic cylinder 103 drives the first pressing plate 104 to move toward the first abutment plate 101 to press the tall box until it abuts against the first abutment plate 101. The second telescopic cylinder 106 drives the second pressing plate 105 to move toward the second abutment plate 102 to press the tall box until it abuts against the second abutment plate 102. The first abutment plate 101 and the second abutment plate 102 limit the tall box to achieve the position and swing direction of the tall box on the work station plate 10, so as to achieve accurate loading of the tall box, which is conducive to the accuracy of the entire battery pack insertion process.
[0018] The implementation principle of the device for putting battery packs into a high-foot box in the present application is as follows: a placement table is provided on the outside of the frame 1, and the placement table is below the Z-axis linear module 5. The battery pack is placed horizontally on the placement table and driven by the Y-axis linear module 4 to move the Z-axis linear module 5 to the position of the placement table and the suction cup 92 aligns the battery pack. The Z-axis linear module 5 drives the mounting seat 6 to drive the suction cup 92 to descend, and the suction cup 92 will suck and fix the battery pack, and the high-foot box is placed on the work station plate 10 to be supported by the work station plate 10, and the high-foot box is positioned by the first abutment plate 101 and the second abutment plate 102 to ensure that the high-foot box is accurately positioned. The arrangement direction of the several slots on the high-foot box is the length direction of the Y-axis linear module 4. After the suction cup 92 absorbs and fixes the battery pack, it is driven by the Y-axis linear module 4 to move the Z linear module toward the high-foot box so that the battery pack sucked by the suction cup 92 is above the high-foot box, and the rotating cylinder 81 is driven to flip upward by the side cylinder 71. The battery pack is rotated 90 degrees, driving the connecting frame 91 and the battery pack sucked by the suction cup 92 to flip upward 90 degrees, so that the horizontally placed battery pack is flipped to a vertical position. The connecting frame 91 is driven to swing by the rotating cylinder 81, so that the battery pack sucked by the suction cup 92 is swung, and the swing direction of the battery pack is adjusted so that the tail end of the battery pack is aligned with the slot on the high-foot box. The mounting seat 6 is driven to descend by the Z-axis linear module 5, so that the battery pack descends and extends into the slot. The suction cup 92 releases the suction and fixation of the battery pack to complete the insertion of the battery pack into the slot on the high-foot box. The Y-axis linear module 4 controls the moving stroke of the Z-axis linear module 5 to realize the insertion of several battery packs into the slots arranged along the Y-axis on the high-foot box. The directions of several slots of the high-foot box of this application can also be arranged in the X-axis direction. The X-axis linear module 2 drives the Z-axis linear module 5 to move back and forth in the Z-axis direction to realize the one-to-one alignment of the battery pack sucked by the suction cup 92 with the slots arranged along the X-axis direction. This application replaces manual labor with a machine, which has strong fool-proofness and continuous working capabilities and high precision, which is conducive to improving production efficiency and facilitating the precise insertion of battery packs into slots, reducing the generation of defective products. The three-axis manipulator drive formed by the X-axis linear module 2, the Y-axis linear module 4, and the Z-axis linear module 5 facilitates flexible control of the displacement of the grabbing and fixing component 9, facilitates adaptation to high-foot boxes of different sizes, and flexibly adjusts the number of batteries required to be stacked in the high-foot boxes. It has a wide range of applications, is easy to operate, has high precision, and is highly efficient.
[0019] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for packaging batteries into a tall box, characterized by: It includes a frame, on which an X-axis linear module is provided, a pulling frame is provided on the piston of the X-axis linear module, a Y-axis linear module is provided on the pulling frame, a Z-axis linear module is provided on the piston of the Y-axis linear module, a mounting seat is provided on the piston of the Z-axis linear module, an up and down flipping component is provided on the mounting seat, the up and down flipping component is connected to a swing adjustment component and drives the swing adjustment component to flip up and down 90°, the swing adjustment component is connected to a grabbing and fixing component and drives the grabbing and fixing component to swing back and forth, the grabbing and fixing component is used to grab and fix the battery pack and release the fixation of the battery pack, and the frame is provided with a work station plate for placing a high-foot box below the Z-axis linear module.
2. The device for packaging batteries into a tall box according to claim 1, characterized in that: The up and down flipping assembly includes a side posture cylinder and a first connecting piece. The cylinder body of the side posture cylinder is connected and fixed to the mounting seat. The flipping seat of the side posture cylinder is connected and fixed to the first connecting piece. The first connecting piece is connected and fixed to the swing adjustment assembly.
3. The device for packaging batteries into a tall box according to claim 2, characterized in that: The swing adjustment assembly includes a rotating cylinder and a second connecting member. The cylinder body of the rotating cylinder is connected and fixed to the first connecting member. The driving shaft of the rotating cylinder is vertically arranged to the driving shaft of the side posture cylinder. The driving shaft of the rotating cylinder is connected and fixed to the second connecting member. The connecting member is connected and fixed to the grabbing and fixing assembly.
4. The device for packaging batteries into a tall box according to claim 3, characterized in that: The grabbing and fixing assembly includes a connecting frame and a suction cup, the second connecting member is located on one side of the connecting frame and is connected and fixed to the connecting frame, and the suction cup is fixed to a side of the connecting frame away from the second connecting member.
5. The device for packaging batteries into a tall box according to claim 1, characterized in that: The work station plate is provided with a first abutment plate parallel to the X-axis and a second abutment plate parallel to the Y-axis, the second abutment plate is located on one side of the first abutment plate and forms an L-shaped abutment structure with the first abutment plate, and the work station plate is provided with a first telescopic cylinder at an end position of the second abutment plate away from the first abutment plate, the telescopic axis of the first telescopic cylinder is connected to a first pressure plate, and the first telescopic cylinder drives the first pressure plate to move in the length direction close to or away from the first abutment plate, and a second pressure plate is movably provided on the work station plate on the opposite side of the second abutment plate, and a second telescopic cylinder is also provided on the work station plate, and the second telescopic cylinder is connected to the second pressure plate to drive the second pressure plate to move in the direction close to or away from the second abutment plate.