Stepless-adjustable battery vibration clamp
By designing a steplessly adjustable battery vibration fixture, the multi-directional positioning and clamping of the battery is achieved by using components such as limiting rails, side baffles and positioning bolts, the limiting problem during battery specifications and shape changes in the prior art is solved, which improves testing flexibility and accuracy and reduces costs.
Patent Information
- Application Number
- CN202421419311.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Existing vibration fixtures cannot take into account multi-direction limit clamping at the same time, resulting in difficulty in quickly limiting the battery specifications and shapes, affecting the flexibility and accuracy of the test results.
A steplessly adjustable battery vibration clamp is designed, including a vibration table, a support table, a first clamping mechanism and a second clamping mechanism. The positioning clamping of the battery in the X, Y and Z directions can be achieved through components such as limiting guide rails, side baffles, limit sliders and positioning bolts. The side baffles of different sizes can be replaced according to the shape of the battery, and flexibility can be improved.
The battery is positioned and clamped from the three directions of X, Y, and Z, which improves the flexibility of the equipment and test accuracy, and reduces the installation and use cost.
Smart Images

Figure CN223260645U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing equipment, in particular to a battery vibration fixture which can be adjusted steplessly. Background Art
[0002] A battery is a device that converts chemical energy into electrical energy, used to power various electronic devices and systems. It is composed of one or more battery cells, each typically consisting of a positive electrode, a negative electrode, an electrolyte, and a separator. When the battery is discharged, chemical reactions occur within the battery, generating electron flow and thus electricity, which is then supplied to external circuits or devices. When charged, an external power source converts electrical energy into chemical energy through the battery, allowing it to be released again when needed. Lithium and lead-acid batteries, the most widely used batteries, require vibration testing during production.
[0003] During vibration testing, different fixtures can affect the test results. The fixture is a key component for securing the battery under test, and its proper design, manufacture, and selection are directly related to the accuracy and reliability of the test results.
[0004] The vibration clamp in the existing technology has a relatively single function and cannot simultaneously take into account the multi-directional limiting clamping of the test battery. When the specifications and shapes of the batteries are different, it is difficult to quickly limit them, which affects the normal testing and use of the equipment and reduces the overall flexibility during use. Therefore, it is necessary to design a battery vibration clamp that can be adjusted steplessly to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a battery vibration fixture that can be adjusted steplessly to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a battery vibration fixture with stepless adjustment, comprising a vibration table, and further comprising:
[0007] The support platform is installed below the vibration platform. A vibration motor is fixedly connected to the bottom of the vibration platform and located above the support platform. The vibration motor is used to drive the vibration platform to vibrate as a whole.
[0008] Battery, the battery is installed above the vibration table;
[0009] The first clamping mechanism is installed on the top of the vibration table and is located on both sides of the battery. The first clamping mechanism includes a limiting guide rail and a side baffle. The top of the vibration table and both sides away from the battery are slidably connected with symmetrically distributed mounting seats. A limiting guide rail is installed between the two mounting seats on the same side. A second limiting groove is opened on both sides of the limiting guide rail. The outer side of the second limiting groove is slidably connected with a first limiting slider. A mounting block is installed on the top of the first limiting slider, and a side baffle is installed between the two mounting blocks. The two side baffles are located on both sides of the battery. The limiting guide rail is used to clamp the battery once, and the side baffle is used to clamp the battery twice.
[0010] The second clamping mechanism is installed above the battery and is used to limit the battery three times.
[0011] The technical effect of adopting the above further solution is: the two side baffles are located on both sides of the battery, the limiting guide rail is used to clamp the battery once, the side baffle is used to clamp the battery twice, and the second clamping mechanism is used to limit the battery three times.
[0012] As a preferred solution of the present invention: a first limit groove is provided at the top of the vibration table and below the mounting seat, a second limit slider is slidably connected to the inside of the first limit groove, and the top of the second limit slider is fixedly connected to the bottom of the corresponding mounting seat, and the first limit groove and the second limit slider are used to vertically adjust the limit position of the battery.
[0013] The technical effect of adopting the above further solution is that the first limiting groove and the second limiting slider are used to vertically adjust the limiting position of the battery.
[0014] As a preferred solution of the present invention: the top of the second limit slider and both sides of the mounting seat are threadedly connected with a third positioning bolt extending into the first limit groove, and the third positioning bolt is used to reinforce the position after the vertical adjustment limit is completed.
[0015] The technical effect of adopting the above further solution is that the third positioning bolt is used to reinforce the position after the vertical adjustment limit is completed.
[0016] As a preferred solution of the present invention: the second clamping mechanism includes a limiting top plate and a limiting rod, a stable chassis is installed on the top of the vibration table and on the other two sides of the battery, a limiting rod is installed on the top of the stable chassis, and a limiting top plate is installed on the outside of the limiting rod and above the battery. The limiting top plate and the limiting rod are used to limit the top of the battery after adjustment on both sides.
[0017] The technical effect of adopting the above further solution is that the limiting top plate and the limiting plug rod are used to limit the top of the battery after the adjustment on both sides is completed.
[0018] As a preferred solution of the present invention: a reserved mounting hole is provided inside the limiting top plate and on one side of the limiting plug rod, and a sealing connection plate is provided on the outside of the limiting plug rod and above the limiting top plate. The sealing connection plate is used to reinforce the connection between the limiting top plate and the limiting plug rod, and the reserved mounting hole is used for subsequent reinforcement in conjunction with the vibration table by means of a mounting rod.
[0019] The technical effect of adopting the above further solution is: the sealing connection plate is used to reinforce the connection between the limit top plate and the limit plug rod, and the reserved installation hole is used for subsequent reinforcement in conjunction with the vibration table by means of the installation rod.
[0020] As a preferred solution of the present invention: the top of the mounting block is threadedly connected to a second positioning bolt extending into the interior of the fixed plate, the outer side of the first limiting slider is fixedly connected to a fixing plate, and the top of the fixing plate is threadedly connected to two first positioning bolts extending into the interior of the vibration table.
[0021] The technical effect of adopting the above further solution is that the first positioning bolt is used to limit the installation of the fixing plate and the vibration table.
[0022] As a preferred solution of the present invention: a wireless signal transceiver is installed on one side of the vibration motor, a control chip is fixedly connected to the inside of the wireless signal transceiver, the vibration motor and the wireless signal transceiver are both electrically connected to the control chip, and the control chip is used to control the operation of the vibration motor and the wireless signal transceiver.
[0023] The technical effect of adopting the above further solution is: the control chip is used to control the operation of the vibration motor and the wireless signal transceiver.
[0024] As a preferred solution of the present invention: the bottom of the support platform is fixedly connected with a symmetrically distributed anti-slip bottom plate, and the top of the support platform and both sides of the vibration motor are fixedly connected with a sponge board, the sponge board is used for buffering and protecting when the vibration motor vibrates, and the anti-slip bottom plate is used for reinforcing and supporting the overall equipment.
[0025] The technical effect of adopting the above further solution is: the sponge board is used for buffering and protecting when the vibration motor vibrates, and the anti-slip bottom plate is used for reinforcing and supporting the entire equipment.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: a vibration table, a support table, a battery, a first clamping mechanism and a second clamping mechanism are provided. When in use, the battery is placed above the vibration table, and the first limit slot and the second limit slider are used to vertically adjust the limit position of the battery. The two mounting seats are moved toward the middle until the battery is clamped in the horizontal position by the two limit guide rails. After clamping, the position after the vertical adjustment limit is completed is reinforced and installed by the third positioning bolt to avoid the device from deviating by itself. The two fixing plates are manually moved toward one side of the battery until they cannot be moved. At this time, the two fixing plates are manually moved. The two first positioning bolts are used to reinforce the installation in conjunction with the fixing plate and the vibration table, and the second positioning bolts are used to reinforce the installation of the mounting block and the first limiting slider, which makes it convenient to install the equipment when the two mounting seats clamp the battery, and to replace side baffles of different lengths. The limiting top plate and the limiting plug rod are used to limit the top of the battery that has completed adjustment on both sides, and clamp it three times, realizing positioning and clamping of the battery in the X, Y, and Z directions. At the same time, side baffles of different sizes can be replaced according to the different shapes of the battery, thereby improving the overall flexibility. The overall equipment does not use a large amount of electronic equipment to assist in installation and clamping, saving the overall installation and use costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is the overall structural diagram of the utility model;
[0028] Figure 2 This is a side view of the overall structure of the utility model;
[0029] Figure 3 This is a top view of the overall structure of the utility model;
[0030] Figure 4 This is an enlarged view of the first clamping machine structure of the utility model;
[0031] Figure 5 This is an enlarged view of the second clamping machine structure of the present utility model.
[0032] In the picture:
[0033] 1. Vibration table;
[0034] 2. Support platform;
[0035] 3. Battery;
[0036] 4. First clamping mechanism; 41. Side baffle; 42. Mounting block; 43. First limiting slider; 44. Fixing plate; 45. First limiting slot; 46. Second limiting slider; 47. Second limiting slot; 48. Limiting guide rail;
[0037] 5. Second clamping mechanism; 51. Position-limiting top plate; 52. Position-limiting plug rod; 53. Sealing connection plate; 54. Stable chassis; 55. Reserved mounting holes;
[0038] 6. Mounting seat;
[0039] 7. First positioning bolt;
[0040] 8. Second positioning bolt;
[0041] 9. The third positioning bolt;
[0042] 10. Vibration motor;
[0043] 11. Sponge board;
[0044] 12. Anti-slip bottom plate. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0046] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The utility model provides a technical solution: a battery vibration fixture with stepless adjustment, including a vibration table 1, and also including:
[0047] The support platform 2 is installed below the vibration platform 1. A vibration motor 10 is fixedly connected to the bottom of the vibration platform 1 and located above the support platform 2. The vibration motor 10 is used to drive the vibration platform 1 to vibrate as a whole.
[0048] Battery 3, battery 3 is installed above the vibration table 1;
[0049] The first clamping mechanism 4 is installed on the top of the vibration table 1 and is located on both sides of the battery 3. The first clamping mechanism 4 includes a limiting guide rail 48 and a side baffle 41. The top of the vibration table 1 and both sides away from the battery 3 are slidably connected with symmetrically distributed mounting seats 6. A limiting guide rail 48 is installed between the two mounting seats 6 on the same side. A second limiting groove 47 is opened on both sides of the limiting guide rail 48. The outer side of the second limiting groove 47 is slidably connected with a first limiting slider 43. A mounting block 42 is installed on the top of the first limiting slider 43, and a side baffle 41 is installed between the two mounting blocks 42;
[0050] The second clamping mechanism 5 is installed above the battery 3 .
[0051] It can be understood that the two side baffles 41 in the present invention are located on both sides of the battery 3, the limiting guide rail 48 is used to clamp the battery 3 once, the side baffle 41 is used to clamp the battery 3 twice, and the second clamping mechanism 5 is used to limit the battery 3 three times.
[0052] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 A first limiting groove 45 is provided at the top of the vibration table 1 and below the mounting seat 6. A second limiting slider 46 is slidably connected to the inside of the first limiting groove 45. The top of the second limiting slider 46 is fixedly connected to the bottom of the corresponding mounting seat 6. The top of the second limiting slider 46 and both sides of the mounting seat 6 are threadedly connected with a third positioning bolt 9 extending into the inside of the first limiting groove 45. The top of the mounting block 42 is threadedly connected with a second positioning bolt 8 extending into the inside of the fixing plate 44. The outer side of the first limiting slider 43 is fixedly connected to the fixing plate 44. The top of the fixing plate 44 is threadedly connected with two first positioning bolts 7 extending into the inside of the vibration table 1.
[0053] It can be understood that the first limit groove 45 and the second limit slider 46 in the present invention are used to vertically adjust the limit position of the battery 3 until the battery 3 is clamped in the horizontal position by the two limit guide rails 48, and the clamping is performed once, which improves the flexibility during use. The third positioning bolt 9 is used to reinforce the position after the vertical adjustment limit is completed to avoid the device from self-drifting. The two first positioning bolts 7 are used to cooperate with the fixing plate 44 and the vibration table 1 for reinforcement installation, and the second positioning bolt 8 is used to reinforce the installation of the mounting block 42 and the first limit slider 43, so as to reinforce the first clamping mechanism 4 after the limit clamping is completed.
[0054] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5 The second clamping mechanism 5 includes a limiting top plate 51 and a limiting plug rod 52. A stable chassis 54 is installed on the top of the vibration table 1 and on the other two sides of the battery 3. The top of the stable chassis 54 is installed with a limiting plug rod 52. The limiting top plate 51 is installed on the outside of the limiting plug rod 52 and above the battery 3. A reserved mounting hole 55 is opened inside the limiting top plate 51 and on one side of the limiting plug rod 52. A sealing connection plate 53 is sleeved on the outside of the limiting plug rod 52 and above the limiting top plate 51.
[0055] It can be understood that the limiting top plate 51 and the limiting plug rod 52 in the utility model are used to limit the top of the battery 3 that has completed the adjustment on both sides, and perform three clamping. The sealing connection plate 53 is used to reinforce the connection between the limiting top plate 51 and the limiting plug rod 52. The reserved mounting hole 55 is used for subsequent reinforcement in conjunction with the vibration table 1 by means of a mounting rod, and the reserved holes are used to improve the flexibility of equipment use.
[0056] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 A wireless signal transceiver is installed on one side of the vibration motor 10. A control chip is fixedly connected to the interior of the wireless signal transceiver. Both the vibration motor 10 and the wireless signal transceiver are electrically connected to the control chip.
[0057] It can be understood that the control chip in the present invention is used to control the operation of the vibration motor 10 and the wireless signal transceiver, thereby realizing intelligent management of the overall power equipment and facilitating maintenance.
[0058] See also Figure 1 、 Figure 2 and Figure 3 The bottom of the support platform 2 is fixedly connected with a symmetrically distributed anti-slip bottom plate 12, and the top of the support platform 2 and both sides of the vibration motor 10 are fixedly connected with a sponge plate 11.
[0059] It can be understood that the sponge board 11 in the present invention is used for buffering and protecting when the vibration motor 10 vibrates, and the anti-slip bottom plate 12 is used for reinforcing and supporting the entire equipment, thereby improving the overall stability during actual use and ensuring subsequent other test operations.
[0060] The working principle of this utility model:
[0061] When in use, the battery 3 is placed above the vibration table 1, and the first limit groove 45 and the second limit slide 46 are used to vertically adjust the limit position of the battery 3. The two mounting seats 6 are moved toward the middle until the battery 3 is clamped in the horizontal position by the two limit guide rails 48. After clamping, the position after the vertical adjustment limit is completed is reinforced and installed by the third positioning bolt 9 to prevent the device from self-drifting. The two fixing plates 44 are manually moved to one side of the battery 3 until they cannot be moved. At this time, the two first positioning bolts 7 are used to cooperate with the fixing plate 44 and the vibration table 1 for reinforcement installation, and the second positioning bolts 8 are used to reinforce the installation of the mounting block 42 and the first limit slide 43, so that the two mounting seats 6 can be conveniently installed when clamping the battery 3, and the side baffles 41 of different lengths can be conveniently replaced. The plate 51 and the limiting plug rod 52 are used to limit the top of the battery 3 after the adjustment on both sides is completed, and clamp it three times. The sealing connection plate 53 is used to reinforce the connection between the limiting top plate 51 and the limiting plug rod 52. The reserved mounting hole 55 is used for subsequent reinforcement in conjunction with the vibration table 1 by means of a mounting rod. The reserved holes are used to improve the flexibility of equipment use. The sponge plate 11 is used for buffering and protection when the vibration motor 10 vibrates. The anti-slip bottom plate 12 is used to reinforce and support the entire equipment, which improves the overall stability during actual use and ensures other subsequent test operations. It realizes positioning and clamping of the battery 3 in three directions of X, Y, and Z. At the same time, side baffles 41 of different sizes can be replaced according to the different shapes of the battery 3, which improves the overall flexibility. The overall equipment does not use a large number of electronic equipment to assist in installation and clamping, saving the overall installation and use costs.
[0062] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0063] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0064] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0065] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery vibration fixture with stepless adjustment, comprising a vibration table (1), characterized in that: Also includes: A support platform (2), the support platform (2) being installed below the vibration platform (1), a vibration motor (10) being fixedly connected to the bottom of the vibration platform (1) and located above the support platform (2), the vibration motor (10) being used to drive the vibration platform (1) to vibrate as a whole; A battery (3), the battery (3) being installed above the vibration table (1); A first clamping mechanism (4), the first clamping mechanism (4) is installed on the top of the vibration table (1) and is located on both sides of the battery (3), the first clamping mechanism (4) includes a limiting guide rail (48) and a side baffle (41), the top of the vibration table (1) and both sides away from the battery (3) are slidably connected to symmetrically distributed mounting seats (6), a limiting guide rail (48) is installed between the two mounting seats (6) on the same side, and a second limiting groove (47) is provided on both sides of the limiting guide rail (48); The outer sides of the second limiting grooves (47) are slidably connected to the first limiting sliders (43), the tops of the first limiting sliders (43) are each installed with mounting blocks (42), side baffles (41) are installed between the two mounting blocks (42), the two side baffles (41) are both located on both sides of the battery (3), the limiting guide rails (48) are used to clamp the battery (3) once, and the side baffles (41) are used to clamp the battery (3) twice; A second clamping mechanism (5) is installed above the battery (3) and is used to limit the battery (3) three times.
2. The steplessly adjustable battery vibration fixture according to claim 1, characterized in that: A first limiting groove (45) is provided at the top of the vibration table (1) and below the mounting seat (6); a second limiting slider (46) is slidably connected inside the first limiting groove (45); the top of the second limiting slider (46) is fixedly connected to the bottom of the corresponding mounting seat (6); the first limiting groove (45) and the second limiting slider (46) are used to vertically adjust the limiting position of the battery (3).
3. The steplessly adjustable battery vibration fixture according to claim 2, characterized in that: The top of the second limiting slide block (46) and both sides of the mounting seat (6) are threadedly connected to third positioning bolts (9) extending into the interior of the first limiting groove (45), and the third positioning bolts (9) are used to reinforce the mounting position after vertical adjustment and limiting are completed.
4. The steplessly adjustable battery vibration fixture according to claim 1, characterized in that: The second clamping mechanism (5) comprises a limiting top plate (51) and a limiting insertion rod (52), and a stable chassis (54) is installed on the top of the vibration table (1) and on the other two sides of the battery (3).
5. The steplessly adjustable battery vibration fixture according to claim 4, characterized in that: A limiting rod (52) is installed on the top of the stable chassis (54), and a limiting top plate (51) is installed on the outside of the limiting rod (52) and above the battery (3). The limiting top plate (51) and the limiting rod (52) are used to limit the top of the battery (3) after the adjustment on both sides is completed.
6. The steplessly adjustable battery vibration fixture according to claim 5, characterized in that: A reserved mounting hole (55) is provided inside the limiting top plate (51) and on one side of the limiting plug rod (52); a sealing connection plate (53) is provided outside the limiting plug rod (52) and above the limiting top plate (51); the sealing connection plate (53) is used to reinforce the limiting top plate (51) and the limiting plug rod (52) when they are connected; the reserved mounting hole (55) is used to subsequently reinforce the vibration table (1) by means of a mounting rod.
7. The steplessly adjustable battery vibration fixture according to claim 3, characterized in that: The top of each mounting block (42) is threadedly connected with a second positioning bolt (8) extending into the interior of the fixing plate (44).
8. The steplessly adjustable battery vibration fixture according to claim 7, characterized in that: A fixing plate (44) is fixedly connected to the outer side of the first limiting sliding block (43), and the top of the fixing plate (44) is threadedly connected to two first positioning bolts (7) extending into the interior of the vibration table (1).
9. The steplessly adjustable battery vibration fixture according to claim 1, characterized in that: A wireless signal transceiver is installed on one side of the vibration motor (10), a control chip is fixedly connected to the interior of the wireless signal transceiver, and the vibration motor (10) and the wireless signal transceiver are both electrically connected to the control chip, and the control chip is used to control the operation of the vibration motor (10) and the wireless signal transceiver.
10. The steplessly adjustable battery vibration fixture according to claim 1, characterized in that: The bottom of the support platform (2) is fixedly connected to symmetrically distributed anti-skid bottom plates (12), and the top of the support platform (2) and both sides of the vibration motor (10) are fixedly connected to sponge plates (11), the sponge plates (11) are used for buffering and protecting when the vibration motor (10) vibrates, and the anti-skid bottom plates (12) are used for reinforcing and supporting the entire device.