High-load-bearing corrosion-resistant composite material battery rack

By using graphene modified fiber-reinforced resin-based composites, the problem of traditional battery racks is solved, lightweight and corrosion-resistant, and the service life and safety of the battery racks are improved.

CN223260742UActive Publication Date: 2025-08-22SANMEN LIANYOU RAILWAY NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420700181.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-08-22
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

Traditional metal battery racks are heavier in weight, inconvenient to installation and transportation, and are easily corroded by the electrolyte leaked from the battery, resulting in a reduced strength, affecting service life, and a risk of battery drop.

Method used

Columns, overlapping beams, load-bearing beams, reinforcement ribs and reinforcement plates are used to make graphene modified fiber reinforcement resin-based composite materials to form a composite battery rack structure that is large load-bearing and corrosion-resistant.

Benefits of technology

It realizes the lightweight of the battery holder, improves strength and corrosion resistance, facilitates transportation and installation, extends service life, and can stack more batteries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-load-bearing corrosion-resistant composite material battery rack which comprises upright posts, the upright posts are respectively arranged at four corners, a lap joint beam is arranged between the front upright post and the rear upright post, and a load-bearing beam is arranged between the lap joint beams on two sides. The utility model relates to the technical field of battery racks, in particular to a high-load-bearing corrosion-resistant composite material battery rack, which is made of composite materials, so that the battery rack is light in weight, high in strength and corrosion-resistant, and has the beneficial effects of convenience in transportation and field assembly due to light weight, high static load due to high strength, capability of stacking more batteries on the battery rack, and low cost. The corrosion-resistant battery rack has the beneficial effects that the battery rack is not influenced by the corrosion of electrolyte leaked from the battery, and the service life of the battery rack is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery racks, in particular to a large-load-bearing, corrosion-resistant composite material battery rack. Background Art

[0002] Battery racks are made of iron, aluminum and other metals into standard models according to the size of the battery. They are widely used in industry and are also important in telecommunication rooms and medical equipment.

[0003] Battery racks are mainly divided into: 2V series battery racks, 12V battery series battery racks, and FT series battery racks. This type of battery rack is the most commonly used and is more popular. When in use, it can store batteries to ensure the stability of the batteries during use, and also has certain protective functions.

[0004] However, traditional metal battery racks have some problems: they are heavy, making them inconvenient to install and transport; they are easily corroded by leaked electrolyte from batteries, which reduces the strength of the battery racks and affects their service life; and stacked batteries pose a risk of falling. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a large-load-bearing and corrosion-resistant composite material battery rack, which solves the problems that traditional metal battery racks are heavy, inconvenient to install and transport, easily corroded by leaked electrolyte from batteries, resulting in reduced strength of the battery rack, affecting the service life of the battery rack, and the risk of stacked batteries falling.

[0006] To achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: a large load-bearing and corrosion-resistant composite material battery rack, including columns, which are respectively arranged at the four corners, and a lap beam is installed between the front and rear columns, and a load-bearing beam is installed between the lap beams on both sides, and a mounting hole is reserved at the top of the lap beam.

[0007] Preferably, the load-bearing beam is fixed to the top of the lap beam by screws.

[0008] Preferably, reinforcing ribs are installed at the bottoms of the two front and rear columns.

[0009] Preferably, an electronic device housing is installed above the two lap beams located at the top.

[0010] Preferably, a reinforcing plate is installed on the back between the columns on both sides.

[0011] Preferably, the columns, lap beams, load-bearing beams, reinforcing ribs and reinforcing plates are all made of graphene-modified fiber-reinforced resin-based composite materials.

[0012] Beneficial effects

[0013] The utility model provides a large-load-bearing, corrosion-resistant composite material battery rack. The large-load-bearing, corrosion-resistant composite material battery rack has the following beneficial effects: The composite material is used, resulting in a light weight, high strength, and corrosion resistance. The light weight facilitates transportation and on-site installation, while the high strength provides a high static load. A battery rack of the same size can be constructed with more layers and accommodate more batteries. The corrosion resistance improves the battery rack's lifespan by protecting it from corrosion caused by battery electrolyte. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 The main view;

[0016] Figure 3 for Figure 1 rear view.

[0017] In the figure: 1. Column, 2. Lap beam, 3. Load-bearing beam, 4. Reinforcement rib, 5. Electronic device housing, 6. Reinforcement plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process.

[0020] Depend on Figure 1-3 It can be seen that the large load-bearing and corrosion-resistant composite material battery rack in this case includes columns 1, which are respectively arranged at the four corners. A lap beam 2 is installed between the front and rear columns 1, and a load-bearing beam 3 is installed between the lap beams 2 on both sides. A mounting hole is reserved at the top of the lap beam 2.

[0021] During the specific implementation, it is worth noting that the columns 1, the lap beams 2 and the load-bearing beams 3 are all made of composite materials that are light in weight, high in strength and corrosion-resistant.

[0022] In one practicable manner, the load-bearing beam 3 is fixed to the top of the lap beam 2 by screws.

[0023] During the specific implementation process, it is worth noting that a mounting hole is reserved at the top of the lap beam 2, so that multiple large-load-bearing and corrosion-resistant composite material battery racks can be spliced ​​together horizontally, and reasonably connected and used according to usage requirements to increase the number of batteries placed.

[0024] In one practicable manner, reinforcing ribs 4 are installed at the bottoms of the front and rear columns 1 .

[0025] During the specific implementation process, it is worth noting that the design of the reinforcing ribs 4 can, on the one hand, improve the overall strength of the battery rack, and on the other hand, reduce the wear on the bottom of the column 1.

[0026] In one practicable manner, an electronic device housing 5 is installed above the two lap beams 2 at the top.

[0027] During the specific implementation, it is worth noting that the battery should be equipped with matching electronic components, which can be installed inside the electronic device housing 5.

[0028] In one practicable manner, a reinforcing plate 6 is installed on the back side between the columns 1 on both sides.

[0029] During the specific implementation process, it is worth noting that the reinforcing plate 6 is used to improve the overall strength of the battery rack and at the same time limit the battery. Of course, it is not limited to a horizontal setting, and can also be tilted or rod-shaped according to needs. The specific selection can be based on actual needs.

[0030] In one practicable manner, the columns 1, the lap beams 2, the load-bearing beams 3, the reinforcing ribs 4 and the reinforcing plates 6 are all made of graphene-modified fiber-reinforced resin-based composite materials.

[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0032] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large load-bearing and corrosion-resistant composite material battery rack, comprising a column (1), characterized in that: The columns (1) are respectively arranged at four corners, a lap beam (2) is installed between the front and rear columns (1), a load-bearing beam (3) is installed between the lap beams (2) on both sides, a mounting hole is reserved at the top of the lap beam (2), the load-bearing beam (3) is fixed to the top of the lap beam (2) by screws, a reinforcing rib (4) is installed at the bottom of the front and rear columns (1), an electronic device housing (5) is installed above the two lap beams (2) at the top, and a reinforcing plate (6) is installed on the back between the columns (1) on both sides, and the columns (1), the lap beam (2), the load-bearing beam (3), the reinforcing rib (4) and the reinforcing plate (6) are all made of graphene-modified fiber-reinforced resin-based composite materials.