Furnace slag waste separation tool

Through the upper filter plate, lower filter plate and baffle structure, combined with the limit rod and electromagnet design, the problem of incomplete separation of slag and waste is solved, and efficient separation of waste and slag is achieved, ensuring the smooth progress of post-processing.

CN223264296UActive Publication Date: 2025-08-26ZHEJIANG HUIHEYUAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422418900.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-26
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

In the existing slag waste separation device, the separation between the slag and waste is incomplete, which affects the later processing process.

Method used

The upper filter plate, lower filter plate and baffle structure is adopted, combined with the design of limit rod, contact point and electromagnetic magnet, the push rod is driven to lift and vibrate the lower filter plate by rotating the dragon shaft, and the repulsive force of the solenoid keeps the baffle stable, so as to achieve effective separation of waste and slag.

Benefits of technology

The separation efficiency between slag and waste is improved, ensuring that the waste and slag are no longer mixed, and meeting the normal progress of later processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slag waste separation tooling, including upper filter plate and baffle plate, baffle plate is connected with the inner wall of upper shell through shaft lever, upper filter plate is installed in upper shell, the right side position of baffle plate is in sliding connection with lower filter plate, the left side of baffle plate is in sliding connection with limit lever, the limit lever is used to limit baffle plate, and the limit lever is used to limit the baffle plate. And the baffle is prevented from rotating downwards due to gravity. According to the slag and waste separation tool, the lower filter plate can ascend and descend vertically through rotation of the push rod, separation and filtration can be accelerated through vertical vibration of the lower filter plate, the baffle is rotationally connected with the lower shell, materials above the baffle can enter a designated position through rotation of the baffle, and then waste and slag are separated; the situation that slag and waste are not completely separated and mixed together is avoided, the situation that normal filtering is affected due to unstable rotation of a baffle is avoided, two electrified magnets are electrified to generate repulsive force after contact points make contact, the baffle is kept horizontal through the repulsive force, and a limiting rod can be inserted into the baffle.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag waste separation, in particular to a slag waste separation tool. Background Art

[0002] Before feeding the melting furnace, the materials need to be made into bricks of a certain strength. In addition to the washed filter cake, the raw materials for brick making also contain a certain amount of slag. The main function of the slag is to adjust the proportion of each component in the ingredients to ensure that the formed bricks have a certain strength. In addition to containing the specified components, the actual hazardous waste slag often contains a lot of residues from the incineration process, such as scrap iron blocks, plastic sheets, glass sheets, etc. These materials are not only unable to be formed into bricks, but also cause damage to the forming machine. Therefore, the slag must be screened before mixing to remove large pieces of material.

[0003] For example, a converter slag and iron waste separation device with publication number CN208357198U has separation plates equidistantly arranged on the inner wall of the support frame from top to bottom, a sieve plate is arranged in the middle of the separation plate, and a material blocking plate is rotatably connected to the end of the separation plate.

[0004] The above-mentioned slag iron waste is separated from the slag by the setting of the separation plate and the sieve plate. The separation plate and the sieve plate are set to be tilted downward. The slag on the separation plate and the sieve plate will slide down due to its own weight. The slag stays on the sieve plate for a short time, and the separation time of the slag and the waste is short. The slag and the waste cannot be completely separated. Incomplete separation will affect the normal processing in the later stage. Utility Model Content

[0005] The purpose of the utility model is to provide a slag waste separation tool to solve the problem raised in the above background technology that the slag waste in the separation device currently on the market cannot be completely separated.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slag waste separation tooling, comprising an upper filter plate and a baffle, the baffle being connected to the inner wall of the upper shell through an axis rod, the upper filter plate being installed inside the upper shell, the right side of the baffle being slidingly connected to the lower filter plate, the left side of the baffle being slidingly connected to a limit rod, the limit rod being used to limit the baffle to prevent the baffle from rotating downward due to gravity.

[0007] Preferably, the upper filter plate and baffle are located inside the lower shell and the upper shell, the lower shell is installed on the frame, the upper shell is installed on the lower shell, the dust removal port and the feed port are installed on the upper shell, and the fine material discharge port and the coarse material discharge port are provided at the bottom of the upper shell.

[0008] Preferably, the fine material discharge port is located on the right side of the coarse material discharge port, a motor is installed on the frame, a bearing seat is installed on the frame, an auger shaft is installed on the output end of the motor, and the bearing seat is rotatably connected to the auger shaft.

[0009] Preferably, the lower end of the auger shaft is fitted with an upper filter plate, a through hole is provided on the upper filter plate, and a through electromagnet is installed on the left side of the baffle and inside the lower shell.

[0010] Preferably, a push rod is rotatably connected to the lower shell body, the lower filter plate is located below the push rod, and the lower filter plate is lifted and lowered by the push rod.

[0011] Preferably, a return spring is installed between the limit rod and the upper filter plate, contacts are installed at the top of the limit rod and the interior of the upper shell, and an inclined through groove is provided inside the limit rod.

[0012] Preferably, the distance between the upper and lower contacts is equal to the lifting distance of the limit rod, the contacts are electrically connected to the electromagnet, and the bottom of the limit rod is inserted into the interior of the baffle.

[0013] Preferably, the upper shell is internally rotatably connected to a reciprocating screw, and one end of the reciprocating screw close to the limit rod is threadedly connected to an inner filter plate, which contacts the inclined edge of the through groove, and a pulley assembly is provided between the other end of the reciprocating screw, the outer end of the push rod and the auger shaft.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model is provided with a baffle, an upper filter plate and a lower filter plate. The lower filter plate can be raised and lowered by rotating the push rod. The lower filter plate can be vibrated up and down to accelerate the separation and filtration. The baffle is rotatably connected to the lower shell body. The material above the baffle can be brought to a designated position by rotating the baffle, thereby separating the waste from the slag and preventing the slag and waste from being completely separated and mixed together.

[0016] 2. The utility model is provided with a limit rod, a contact and an electromagnet. The limit rod is inserted into the inside of the baffle. The limit rod limits the baffle to prevent the baffle from rotating unstable and affecting normal filtration. After the contact contacts, the two electromagnets are energized to generate repulsive force, which keeps the baffle horizontal through the repulsive force, so that the limit rod can be inserted into the inside of the baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0019] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;

[0020] Figure 4 This is a schematic diagram of the top view of the inner filter plate of the utility model.

[0021] In the figure: 1. Upper housing; 2. Lower housing; 3. Frame; 4. Pulley assembly; 5. Motor; 6. Bearing seat; 7. Fine material discharge port; 8. Coarse material discharge port; 9. Feed port; 10. Dust removal port; 11. Upper filter plate; 12. Push rod; 13. Lower filter plate; 14. Baffle; 15. Electromagnet; 16. Limit rod; 17. Contact; 18. Inner filter plate; 19. Through slot; 20. Reciprocating screw. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1-4 , the utility model provides the following technical solutions:

[0024] A slag waste separation tooling comprises an upper filter plate 11 and a baffle 14. The baffle 14 is connected to the inner wall of the upper shell 1 through a shaft. The upper filter plate 11 is installed inside the upper shell 1. The right side of the baffle 14 is slidably connected to the lower filter plate 13. The left side of the baffle 14 is slidably connected to the limit rod 16. The limit rod 16 limits the baffle 14 to prevent the baffle 14 from rotating downward due to gravity. The upper filter plate 11 and the baffle 14 are located inside the lower shell 2 and the upper shell 1. The lower shell 2 is rotatably connected to a push rod 12. The lower filter plate 13 is located below the push rod 12. The lower filter plate 13 is lifted and lowered by the push rod 12. A pulley assembly 4 is provided between the other end of the reciprocating screw 20, the outer end of the push rod 12 and the auger shaft.

[0025] The rotation of the auger shaft drives the push rod 12 to rotate synchronously. When the push rod 12 rotates to gradually contact the lower filter plate 13, it pushes the lower filter plate 13, thereby moving the lower filter plate 13 upward. When the push rod 12 rotates and gradually separates from the lower filter plate 13, the push rod 12 separates from the lower filter plate 13 and no longer limits it. At this time, the lower filter plate 13 moves downward by its own weight, thereby causing the lower filter plate 13 to vibrate up and down. The waste and slag are better separated by vibration, so that the waste is completely filtered out.

[0026] The lower shell 2 is mounted on the frame 3, the upper shell 1 is mounted on the lower shell 2, the dust removal port 10 and the feed port 9 are mounted on the upper shell 1, the fine material discharge port 7 and the coarse material discharge port 8 are provided at the bottom of the upper shell 1, the fine material discharge port 7 is located on the right side of the coarse material discharge port 8, the motor 5 is mounted on the frame 3, the bearing seat 6 is mounted on the frame 3, the output end of the motor 5 is mounted with an auger shaft, the bearing seat 6 is rotatably connected to the auger shaft, the lower end of the auger shaft is in contact with the upper filter plate 11, and the upper filter plate 11 is provided with a through hole.

[0027] The slag is poured into the inside of the feed port 9, and the slag enters the upper part of the auger shaft inside the upper shell 1. The motor 5 is running to rotate the auger shaft, and the rotation of the auger shaft pushes the slag. At the same time, part of the waste can fall through the upper filter plate 11 during the pushing process, and the waste slides to the position of the fine material discharge port 7 and is discharged through the fine material discharge port 7. The slag gradually moves to the side of the through hole. After the slag moves to the through hole position, it falls through the through hole onto the lower filter plate 13 on the baffle 14. The lower filter plate 13 is filtered twice, and the screened waste passes through the lower filter plate 13 and falls onto the fine material discharge port 7, thereby realizing the collection of the waste.

[0028] A pass electromagnet 15 is installed on the left side of the baffle 14 and the inside of the lower shell 2, a return spring is installed between the limit rod 16 and the upper filter plate 11, a contact 17 is installed on the top of the limit rod 16 and the inside of the upper shell 1, an inclined through slot 19 is provided inside the limit rod 16, the distance between the upper and lower contacts 17 is equal to the lifting distance of the limit rod 16, the contact 17 is electrically connected to the pass electromagnet 15, the bottom of the limit rod 16 is inserted into the inside of the baffle 14, the internal rotation of the upper shell 1 is connected with a reciprocating screw rod 20, the end of the reciprocating screw rod 20 close to the limit rod 16 is threadedly connected to the inner filter plate 18, the inner filter plate 18 contacts the inclined edge of the through slot 19, the gravity of the end of the baffle 14 away from the lower filter plate 13 is greater than the total weight of the lower filter plate 13 and the waste residue, and a power-off delay time relay is provided on the circuit of the pass electromagnet 15.

[0029] After filtration, the remaining slag remains on the top of the lower filter plate 13. The rotation of the pulley assembly 4 drives the reciprocating screw 20 to rotate synchronously. The rotation of the reciprocating screw 20 causes the inner filter plate 18 to move left and right. When the inner filter plate 18 moves to the left and into the through groove 19, the inner filter plate 18 has covered the through hole. The inner filter plate 18 continues to move to the left, causing the limit rod 16 to gradually move upward. When the limit rod 16 moves to separate from the baffle 14, the gravity of the baffle 14 rotates to the left. During the counterclockwise rotation of the baffle 14, the waste residue on the lower filter plate 13 rolls toward the side close to the coarse material discharge port 8, and the waste residue slides into the inside of the coarse material discharge port 8 and is discharged through the coarse material discharge port 8. During the upward movement of the limit rod 16, the top contact 17 is driven to move upward synchronously. When the two contacts 17 contact each other, After the limit rod 16 is inserted into the inside of the baffle 14, the power-off delay time relay will de-energize the electromagnet 15 to prevent the baffle 14 from rotating due to gravity after the contacts 17 are out of contact, so that the limit rod 16 is steadily inserted into the inside of the baffle 14.

[0030] The slag screened out is used as the raw material for forming bricks and is mixed in proportion. The waste on the lower filter plate 13 continues to be screened for the second time. The large pieces of material screened out (generally scrap iron) are collected and sent to the steel plant, and the small pieces of material screened out (generally waste plastic and small pieces of scrap iron) are sent to the melting furnace to adjust the iron content in the furnace and lower the melting point of the melting furnace.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A slag waste separation tool, characterized in that: The invention comprises an upper filter plate (11) and a baffle (14), wherein the baffle (14) is connected to the inner wall of the upper shell (1) via a shaft, the upper filter plate (11) is installed inside the upper shell (1), the right side of the baffle (14) is slidably connected to the lower filter plate (13), and the left side of the baffle (14) is slidably connected to the limit rod (16), and the limit rod (16) is used to limit the baffle (14) to prevent the baffle (14) from rotating downward due to gravity.

2. The slag waste separation tool according to claim 1, characterized in that: The upper filter plate (11) and the baffle (14) are located inside the lower shell (2) and the upper shell (1); the lower shell (2) is mounted on the frame (3); the upper shell (1) is mounted on the lower shell (2); a dust removal port (10) and a feed port (9) are mounted on the upper shell (1); and a fine material discharge port (7) and a coarse material discharge port (8) are provided at the bottom of the upper shell (1).

3. The slag waste separation tool according to claim 2, characterized in that: The fine material discharge port (7) is located on the right side of the coarse material discharge port (8), a motor (5) is mounted on the frame (3), a bearing seat (6) is mounted on the frame (3), an auger shaft is mounted on the output end of the motor (5), and the bearing seat (6) is rotatably connected to the auger shaft.

4. The slag waste separation tool according to claim 3, characterized in that: The lower end of the auger shaft is fitted with the upper filter plate (11), a through hole is provided on the upper filter plate (11), and a through electromagnet (15) is installed on the left side of the baffle (14) and inside the lower shell (2).

5. The slag waste separation tool according to claim 2, characterized in that: The lower housing (2) is rotatably connected to a push rod (12), and the lower filter plate (13) is located below the push rod (12). The lower filter plate (13) is lifted and lowered by the push rod (12).

6. The slag waste separation tool according to claim 5, characterized in that: A return spring is installed between the limiting rod (16) and the upper filter plate (11), a contact (17) is installed between the top of the limiting rod (16) and the interior of the upper shell (1), and an inclined through slot (19) is provided inside the limiting rod (16).

7. The slag waste separation tool according to claim 6, characterized in that: The distance between the upper and lower contacts (17) is equal to the lifting distance of the limit rod (16), the contact (17) is electrically connected to the electromagnet (15), the two electromagnets (15) repel each other, and the bottom of the limit rod (16) is inserted into the interior of the baffle (14).

8. The slag waste separation tool according to claim 1, characterized in that: A reciprocating screw rod (20) is rotatably connected to the interior of the upper housing (1), and one end of the reciprocating screw rod (20) close to the limit rod (16) is threadedly connected to an inner filter plate (18), and the inner filter plate (18) contacts the inclined edge of the through groove (19). A pulley assembly (4) is provided between the other end of the reciprocating screw rod (20), the outer end of the push rod (12) and the auger shaft.

Citation Information

Patent Citations

  • Vessel slag iron waste material separate device

    CN208357198U