New energy automobile battery fixing steel belt preparation equipment
By designing automated new energy vehicle battery fixed steel belt preparation equipment, the entire process of automated operation from raw materials to finished products is realized, the problem of low manual operation efficiency is solved, production efficiency and product quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422166473.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the production process of existing new energy vehicle battery fixed steel belts, the efficiency of manual operation is low, the mass production cost is high, and it is difficult to achieve automated and efficient production.
An automated production equipment including molding, conveying, testing, setting, glue wrapping and cutting mechanism is designed. Through the combination of bending forming device, welding device, pushing device, conveying mechanism, testing mechanism, setting mechanism, glue wrapping mechanism and cutting mechanism, the full process automation operation from raw materials to finished products is realized.
It improves production efficiency, reduces labor costs, ensures the accuracy and consistency of glue wrapping, guarantees the appearance and quality of the product, and achieves stable stacking and energy-saving and environmentally friendly production process optimization.
Smart Images
Figure CN223265178U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of new energy battery fixing steel strips, in particular to equipment for preparing new energy vehicle battery fixing steel strips. Background Art
[0002] New energy vehicle battery securing straps are used to secure battery packs. In new energy vehicles, battery packs typically consist of multiple cells. To ensure the safety and stability of the battery pack during vehicle operation, securing straps are required to securely fasten the battery pack to a specific location within the vehicle. These straps are typically constructed from high-strength, corrosion-resistant steel and are protected by insulating material to ensure secure, long-term reliability, and safety. The structural design of the securing straps must take into account the size and shape of the battery pack, as well as the vehicle's structural characteristics, ensuring they can fully enclose and secure the entire battery pack.
[0003] During the production process, fixed steel straps undergo bending, forming, and testing. After testing, they are then encapsulated and packaged. Existing fixed steel strap production is manual, resulting in low efficiency and high mass production costs. Therefore, improvements are needed to address this issue. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an efficient, stable and reliable solution for the production process through multiple technical effects such as automated production, precise positioning, integrated rubber encapsulation, stable stacking, production process optimization, stable quality, multi-functional applicability, energy saving and environmental protection, and assists in the production and packaging of new energy battery steel strips for the preparation of new energy vehicle battery fixed steel strips.
[0005] The technical solution adopted by the present invention is: a new energy vehicle battery fixing steel strip preparation equipment, including a forming mechanism, a conveying mechanism, a detection mechanism, a shaping mechanism, a glue-wrapping mechanism and a blanking mechanism, the forming mechanism includes a bending and forming device, a welding device and a pushing device, the bending and forming device is used to bend the straight strip of fixed steel strip to form a frame-shaped steel strip, the welding device welds and fixes the two ends of the frame-shaped steel strip, the pushing device pushes the welded frame-shaped steel strip toward the conveying mechanism, the conveying mechanism conveys the frame-shaped steel strip toward the detection mechanism, and puts it into the shaping mechanism for shaping after passing through the conveying mechanism, and the welding position of the frame-shaped steel strip is glued by the glue-wrapping mechanism through the shaping mechanism. After the glue-wrapping is completed, the frame-shaped steel strip is blanked by the blanking mechanism.
[0006] A further improvement to the above scheme is that the forming mechanism is provided with a workbench, a placing assembly and a forming table, and the bending forming device includes a bending support table, a bending movable module, a bending transmission module, a bending drive module and a bending clamping module. The bending support table is arranged on the side of the forming table opposite to the workbench, the bending movable module is arranged on the bending support table, the bending transmission module is arranged on the bending movable module, and the bending transmission module is provided with two sets of transmission seats that transmit mirror images to each other; the bending drive module is arranged on the bending clamping module, and the bending clamping module is provided with a bending clamping shaft to clamp and bend the steel strip.
[0007] A further improvement to the above solution is that the welding device is arranged at the top of the forming table and is used to weld the two ends of the bent steel strip.
[0008] A further improvement to the above solution is that the forming table is provided with a first bending through groove and a second bending through groove, and two of the first bending through groove and the second bending through groove are provided and are symmetrically distributed around the center of the forming table.
[0009] A further improvement to the above solution is that the bending moving module is used to drive the bending transmission module to drive the bending clamping module to pass through the first bending through slot and the second bending through slot.
[0010] A further improvement to the above scheme is that the bending moving modules are provided with at least two groups, and the at least two groups of bending moving modules are synchronously transmitted. The bending moving modules and the bending moving modules are both linear transmission modules; an L-shaped plate is provided on the transmission seat, and the bending drive module includes a bending motor and a reducer connected to the bending motor, the bending clamping module is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate.
[0011] A further improvement to the above scheme is that a steel strip end face positioning assembly is provided on one side of the forming table located at the first bending groove, and the end face positioning assembly includes a positioning mounting block and a positioning rod. The positioning mounting block is provided on the forming table, and the positioning rod is provided on the positioning mounting block. One end of the positioning rod is bent toward the placement assembly for positioning the end of the steel strip.
[0012] A further improvement to the above scheme is that the placement component includes a placement track and an adsorption element, the placement track is arranged on the forming table, the placement track is provided with a placement step, the placement step is provided with an adsorption hole, the adsorption element is arranged on the side of the placement track opposite to the placement step, and is connected to the adsorption hole to provide suction to the adsorption hole to adsorb the steel strip on the placement step.
[0013] A further improvement to the above solution is that a plurality of placement rails are provided, and the first bending through-groove and the second bending through-groove are used to separate the plurality of placement rails.
[0014] A further improvement to the above scheme is that the welding device includes a supporting module, a pressing module and a welding module, the supporting module is connected to the driving end of the pushing device, the pressing module is arranged on the upper side of the supporting module, and the welding module is arranged at the driving end of the pressing module and is opposite to the supporting module; the supporting module is provided with a welding table, and the welding table is provided with a welding positioning groove.
[0015] A further improvement to the above scheme is that the pushing device is a pushing cylinder, the supporting module is provided with a lifting cylinder, the welding table is arranged at the driving end of the lifting cylinder, the pressing module is a pressing cylinder, and the welding module is provided with multiple welding heads, and the welding heads are facing the welding positioning grooves.
[0016] A further improvement to the above scheme is that the conveying mechanism is used for conveying frame-shaped steel belts, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain to transmit, and the conveying hook is arranged on the conveying chain and used to hang the frame-shaped steel belt for conveying.
[0017] A further improvement to the above scheme is that the conveying chain is provided with a sinking part, the detection mechanism includes a detection water tank and a drying device, the sinking part sinks toward the detection water tank, the detection water tank is used to hold water to cooperate with the insulation layer of the frame-type steel strip for electrical testing; the drying device includes a drying bracket and a drying nozzle arranged on the drying bracket, and the drying nozzle is used to blow dry the steel strip during the transmission process.
[0018] A further improvement to the above scheme is that the shaping mechanism includes a material picking device, a shaping transmission device and a shaping device, the material picking device is used to grab the frame-shaped steel strip from the conveying mechanism and place it on the shaping device, and the shaping transmission device is used to drive the shaping device to move.
[0019] A further improvement to the above scheme is that the material picking device includes a column, a lifting module arranged on the column, a rotating drive module installed on the lifting module, a material picking drive module arranged on the rotating drive module, and a material picking bracket arranged on the material picking drive module, and the material picking bracket is provided with a material picking suction cup, and the rotating drive module is used to drive the frame-shaped steel belt grasped by the material picking suction cup to rotate, and after rotation, the material picking suction cup grasps the frame-shaped steel belt from the conveying mechanism and places it on the shaping device.
[0020] A further improvement to the above solution is that a mounting groove is provided on the material picking bracket, and a plurality of material picking suction cups are provided, and the plurality of material picking suction cups are continuously arranged along the length direction of the mounting groove.
[0021] A further improvement to the above scheme is that the shaping device includes a shaping base plate, a shaping groove arranged on the shaping base plate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip.
[0022] A further improvement to the above scheme is that the inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block. The inner clamping block and the outer clamping block are relatively formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip.
[0023] A further improvement to the above scheme is that the rubber coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley, the winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, the auxiliary holding roller group is provided in plurality, and is distributed in an annular manner with the driving holding roller to form an annular transmission groove, the winding guide rail is an annular guide rail and is provided with an opening, the winding pulley is arranged on the winding guide rail and close to the side of the opening, and the driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.
[0024] A further improvement to the above scheme is that the driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller, and the driving guide roller is provided with a driving groove, and the driving groove is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller, and the auxiliary guide roller is provided with an auxiliary groove, and the auxiliary groove is tangent to the outer diameter of the winding guide rail for transmission of the winding guide rail.
[0025] A further improvement to the above scheme is that the blanking mechanism includes a blanking grabbing device and a blanking packaging device, the blanking grabbing device is used to grab the frame-shaped steel strip and place it on the blanking packaging device, the blanking grabbing device includes a blanking conveying assembly, a blanking conveying platform and a blanking shaping frame, the blanking shaping frame is used to position and stack the frame-shaped steel strip; the blanking shaping frame includes multiple positioning guide rods, and the multiple positioning guide rods are used to fix the frame-shaped steel strip.
[0026] A further improvement to the above scheme is that the blanking and packaging device includes a gantry, a blanking transmission module, a blanking lifting module and a blanking and picking module, the blanking transmission module is arranged on the gantry, the blanking lifting module is arranged on the blanking transmission module, the blanking and picking module is arranged on the blanking lifting module, and the blanking and picking module is provided with at least two air claws and a splint arranged on the air claws.
[0027] The beneficial effects of the utility model are:
[0028] Compared with the existing preparation of new energy vehicle battery fixing steel strips, the present invention covers the processes of conveying, material collection, shaping, gluing, and blanking and packaging, realizing the full process automation of frame steel strips from raw materials to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism, the shaping mechanism can move toward the gluing mechanism, so that the frame steel strip can be accurately positioned during the gluing process, ensuring the accuracy and consistency of the gluing. The gluing mechanism can wrap the tape around one end of the frame steel strip, realizing the gluing treatment of the steel strip, so that the appearance and quality of the product are effectively guaranteed. The blanking and shaping frame in the blanking and packaging mechanism can position and stack the frame steel strips, so that the packaged products are arranged neatly and firmly, facilitating subsequent transportation and storage. Through a number of technical effects such as automated production, precise positioning, integrated gluing, stable stacking, optimized production process, stable quality, multi-functional applicability, and energy saving and environmental protection, the present invention provides an efficient, stable and reliable solution for the production process, facilitating the production and packaging of new energy battery steel strips.
[0029] The present invention's retrieving mechanism places the frame-shaped steel strip on the shaping mechanism, which then transfers it to the laminating mechanism, automating the entire laminating process. This design improves production efficiency and consistent product quality. The shaping mechanism precisely shapes the frame-shaped steel strip, ensuring the strip's shape and dimensions meet the required requirements during the laminating process, enhancing the laminating effect and ensuring product quality stability. The laminating mechanism utilizes a ring-shaped transmission structure. The transverse transmission module, winding bracket, winding retention assembly, winding guide rail, and winding pulleys work together to form an annular transmission trough. This design ensures smoother and more reliable transmission during the laminating process, avoiding laminating quality issues caused by uneven transmission. The winding retention assembly includes a drive retention roller assembly and an auxiliary retention roller assembly. Multiple auxiliary retention rollers are arranged in a ring with the drive retention rollers to form an annular transmission trough. This design ensures uniform support of the steel strip during the laminating process, avoiding laminating quality issues caused by uneven support. The winding guide is a circular guide that can be adjusted according to the size and shape of the steel strip, accommodating products of different specifications and shapes, thereby improving the versatility and adaptability of the equipment. Through automated operation, precise shaping, circular transmission, multi-point support, flexible adaptation, and improved production efficiency, this utility model provides strong support for the rubber encapsulation process of battery fixing steel strips, thereby improving rubber encapsulation efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a three-dimensional schematic diagram of the equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to the present utility model;
[0031] Figure 2 for Figure 1 A three-dimensional schematic diagram from another perspective of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0032] Figure 3 for Figure 1 Schematic diagram of the main view of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0033] Figure 4 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0034] Figure 5 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0035] Figure 6 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0036] Figure 7 for Figure 6 A is an enlarged schematic diagram;
[0037] Figure 8 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0038] Figure 9 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0039] Figure 10 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;
[0040] Figure 11 for Figure 10 A is an enlarged schematic diagram;
[0041] Figure 12 for Figure 1 Schematic diagram of the structure of the encapsulation mechanism of the new energy vehicle battery fixing steel strip preparation equipment.
[0042] Description of the accompanying drawings: forming mechanism 1, bending forming device 11, bending support platform 111, bending moving module 112, bending transmission module 113, transmission base 1131, bending drive module 114, bending clamping module 115, bending clamping shaft 1151, welding device 12, supporting module 121, welding table 1211, welding positioning groove 1212, lifting cylinder 1213, pressing module 122, welding module 123, welding head 1231, pushing device 13, workbench 14, placing assembly 15, placing rail 151, adsorption element 152, placing step 153, adsorption hole 154, forming table 16, first bending through groove 161, second bending through groove 162, end surface positioning assembly 163, positioning mounting block 1631, positioning rod 1632;
[0043] Conveying mechanism 2, conveying chain 21, sinking part 211, conveying roller 22, conveying hook 23;
[0044] Detection mechanism 3, detection water tank 31, drying device 32, drying bracket 321, drying nozzle 322;
[0045] Forming mechanism 4, material picking device 41, column 411, lifting module 412, rotating drive module 413; material picking drive module 414, material picking bracket 415, mounting groove 4151, material picking suction cup 416, forming transmission device 42, forming device 43, forming base plate 431, forming groove 432, inner peripheral forming clamping module 433, inner clamping drive module 4331, inner clamping block 4332, outer peripheral forming clamping module 434, outer clamping drive module 4341, outer clamping block 4342;
[0046] Laminating mechanism 5, transverse transmission module 51, winding bracket 52, auxiliary shaft 5321, auxiliary guide roller 5322, auxiliary groove 5323, winding holding assembly 53, driving holding roller group 531, driving motor 5311, driving shaft 5312, driving guide roller 5313, driving groove 5314, auxiliary holding roller group 532, winding guide rail 54, winding pulley 55, scissor mechanism 56;
[0047] The blanking mechanism 6, the blanking grabbing device 61, the blanking conveying assembly 611, the blanking conveying platform 612, the blanking shaping frame 613, the positioning guide rod 614, the blanking packaging device 62, the gantry 621, the blanking transmission module 622, the blanking lifting module 623, and the blanking and picking module 624. DETAILED DESCRIPTION
[0048] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.
[0049] It should be noted that when an element is referred to as being “fixed to” another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or there may be an intermediate element.
[0050] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are only for the purpose of describing specific embodiments and are not intended to limit this invention. Figures 1 to 12As shown, in one embodiment of the utility model, a new energy vehicle battery fixing steel strip preparation device is involved, including a forming mechanism 1, a conveying mechanism 2, a detection mechanism 3, a shaping mechanism 4, a glue-coating mechanism 5 and a blanking mechanism 6, the forming mechanism 1 includes a bending and forming device 11, a welding device 12 and a pushing device 13, the bending and forming device 11 is used to bend the straight fixed steel strip to form a frame-shaped steel strip, the welding device 12 welds and fixes the two ends of the frame-shaped steel strip, the pushing device 13 pushes the welded frame-shaped steel strip toward the conveying mechanism 2, the conveying mechanism 2 conveys the frame-shaped steel strip toward the detection mechanism 3, and after passing through the conveying mechanism 2, it is placed in the shaping mechanism 4 for shaping, and the welding position of the frame-shaped steel strip is glued by the glue-coating mechanism 5 through the shaping mechanism 4. After the glue-coating is completed, the frame-shaped steel strip is unloaded by the blanking mechanism 6. In this embodiment, the coordination of the bending and forming device 11, welding device 12, and pushing device 13 in the forming mechanism 1 enables the automatic bending, welding, and pushing of straight fixed steel strips, transforming raw materials into finished frame-shaped steel strips, significantly improving production efficiency and reducing labor costs. The conveying mechanism 2 conveys the frame-shaped steel strip toward the inspection mechanism 3. After passing through the conveying mechanism 2, it is placed into the shaping mechanism 4 for shaping. This ensures the accuracy and stability of the frame-shaped steel strip during the shaping process and avoids production problems caused by inaccurate shaping. The welding positions of the frame-shaped steel strip are then coated with glue by the gluing mechanism 5 after the shaping mechanism 4, achieving the gluing treatment of the steel strip, effectively ensuring the appearance and quality of the product. The unloading mechanism 6 can accurately unload the coated frame-shaped steel strip, ensuring the accuracy and stability of the unloading process and avoiding production problems caused by inaccurate unloading. The equipment covers the processes of forming, testing, shaping, gluing, and unloading, forming an efficient and continuous production line, optimizing the production process, reducing production time, and lowering production costs. This embodiment provides an efficient, stable and reliable solution for the production process through multiple technical effects such as automatic forming, precise shaping, efficient encapsulation, stable blanking, multi-functional operation, stable quality, multi-functional applicability, energy saving and environmental protection, and assists in the production and packaging of new energy vehicle battery fixing steel strips.
[0051] In the above embodiment, first, the bending and forming device 11 within the forming mechanism 1 utilizes precision mechanical control to ensure that each fixed steel strip is precisely bent into the desired frame-shaped structure, meeting the strict steel strip shape requirements of the battery pack. The welding device 12 utilizes advanced welding technology to securely weld the ends of the frame-shaped steel strip, ensuring structural strength and stability, and providing reliable safety for new energy vehicle batteries. Secondly, the design of the conveying mechanism 2 optimizes the material flow path, reduces manual intervention, and improves the automation level of the production line. By seamlessly integrating the forming mechanism 1 with subsequent inspection, shaping, and encapsulation processes, a continuous and stable production process is achieved, effectively improving overall production efficiency. Furthermore, the use of the shaping mechanism 4 further enhances the structural rigidity of the frame-shaped steel strip, ensuring that it is less prone to deformation during use and extending its service life. The encapsulation mechanism 5 precisely encapsulates the weld locations, enhancing the appearance while also improving the corrosion resistance and sealing of the welds, thereby enhancing the overall performance of the battery pack. Finally, the efficient operation of the unloading mechanism 6 enables the rapid collection and sorting of finished frame-shaped steel strips, facilitating subsequent assembly. The technical solution of the entire preparation equipment not only improves production efficiency, but also significantly reduces production costs.
[0052] See Figures 5 to 7As shown, the forming mechanism 1 is provided with a workbench 14, a placement component 15 and a forming table 16, and the bending forming device 11 includes a bending support table 111, a bending moving module 112, a bending transmission module 113, a bending drive module 114 and a bending clamping module 115. The bending support table 111 is arranged on the side of the forming table 16 opposite to the workbench 14, the bending moving module 112 is arranged on the bending support table 111, the bending transmission module 113 is arranged on the bending moving module 112, and the bending transmission module 113 is provided with two groups of transmission seats 1131 that transmit mirror images to each other; the bending drive module 114 is arranged on the bending clamping module 115, and the bending clamping module 115 is provided with a bending clamping shaft 1151 to clamp and bend the steel strip. In this embodiment, the cooperation of the bending support platform 111, the bending moving module 112, the bending transmission module 113, the bending drive module 114 and the bending clamping module 115 realizes the precise bending operation of the steel strip, ensures the accuracy and stability of the bending process, and avoids production problems caused by inaccurate bending. The bending transmission module 113 is provided with two sets of transmission seats 1131 that transmit mirror transmissions to each other, so that the force transmission during the bending process is more balanced and stable, and the accuracy and reliability of the bending are improved. The bending clamping module 115 is provided with a bending clamping shaft 1151 to clamp and bend the steel strip, ensuring the stability and reliability of the bending process, and avoiding production problems caused by unstable clamping. The combination of the workbench 14, the placement component 15 and the forming table 16 in the forming mechanism 1 can accurately position and fix the workpiece, ensuring the accuracy and stability of the forming process.
[0053] The welding device 12 is mounted on top of the forming table 16 and is used to weld the two ends of the bent steel strip. The forming table 16 is provided with a first bending slot 161 and a second bending slot 162, each of which is provided with two first bending slots 161 and second bending slots 162, and is symmetrically distributed about the center of the forming table 16. The bending movement module 112 is used to drive the bending transmission module 113 to drive the bending clamping module 115 through the first bending slot 161 and the second bending slot 162. In this embodiment, the welding device 12 is mounted on top of the forming table 16 and is used to weld the two ends of the bent steel strip, realizing automated welding of the steel strip, improving production efficiency and the stability of welding quality. The forming table 16 is equipped with a first bending slot 161 and a second bending slot 162. The bending movement module 112 drives the bending transmission module 113, which drives the bending clamping module 115 through the slots. This enables precise forming and bending of the steel strip, ensuring the accuracy and stability of the forming process. Two first bending slots 161 and two second bending slots 162 are provided, symmetrically distributed around the center of the forming table 16, ensuring more balanced and stable force transmission during the forming process, improving the precision and reliability of the forming process.
[0054] The bending movable modules 112 are provided with at least two groups, and at least two groups of bending movable modules 112 are synchronously driven. Both the bending movable modules 112 and the bending movable modules 112 are linear drive modules; an L-shaped plate is provided on the drive seat 1131, and the bending drive module 114 includes a bending motor and a reducer connected to the bending motor. The bending clamping module 115 is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate. In this embodiment, the bending movable modules 112 are provided with at least two groups, and synchronous drive settings are implemented between these groups, ensuring the coordinated movement of each group of modules during the bending process, thereby improving the accuracy and stability of the bending. Both the bending movable modules 112 and the bending movable modules 112 are linear drive modules, which realize the control of the linear motion during the bending process, thereby improving the accuracy and reliability of the bending. An L-shaped plate is provided on the transmission seat 1131, and a bending motor is provided on the L-shaped plate. The bending motor drives the bending clamping module 115 through a reducer, ensuring stable drive and force transmission during the bending process, and avoiding production problems caused by unstable drive.
[0055] A steel strip end face positioning assembly 163 is provided on one side of the first bending groove 161 of the forming table 16, and the end face positioning assembly 163 includes a positioning mounting block 1631 and a positioning rod 1632. The positioning mounting block 1631 is provided on the forming table 16, and the positioning rod 1632 is provided on the positioning mounting block 1631. One end of the positioning rod 1632 is bent toward the placement assembly 15 for positioning the end of the steel strip; specifically, the placement assembly 15 includes a placement rail 151 and an adsorption element 152. The placement rail 151 is provided on the forming table 16, and a placement step 153 is provided on the placement rail 151. The placement step 153 is provided with an adsorption hole 154. The adsorption element 152 is provided on the side of the placement rail 151 opposite to the placement step 153, and is connected to the adsorption hole 154 to provide suction to the adsorption hole 154 to adsorb the steel strip on the placement step 153. There are multiple placement rails 151, and the first bending groove 161 and the second bending groove 162 are used to separate the multiple placement rails 151. In this embodiment, the end face positioning component 163 includes a positioning mounting block 1631 and a positioning rod 1632, which realizes the precise positioning of the end of the steel strip, ensuring the accuracy and stability of the end of the steel strip during the forming process. The placement component 15 includes a placement rail 151 and an adsorption element 152, which provides suction through the adsorption hole 154 to adsorb the steel strip on the placement step 153, ensuring the stable placement and positioning of the steel strip during the forming process, and avoiding production problems caused by unstable placement. There are multiple placement rails 151, and the first bending groove 161 and the second bending groove 162 are used to separate the multiple placement rails 151, so that the equipment can handle the forming of multiple steel strips at the same time, thereby improving production efficiency and working speed. The forming table 16 is provided with a steel strip end face positioning assembly 163 on one side of the first bending groove 161. This arrangement ensures the precise positioning and stability of the steel strip during the forming process, thereby improving the forming quality of the product.
[0056] The welding device 12 includes a supporting module 121, a pressing module 122 and a welding module 123. The supporting module 121 is connected to the driving end of the pushing device, the pressing module 122 is arranged on the upper side of the supporting module 121, and the welding module 123 is arranged at the driving end of the pressing module 122 and opposite to the supporting module 121; the supporting module 121 is provided with a welding table 1211, and the welding table 1211 is provided with a welding positioning groove 1212; specifically, the pushing device 13 is a pushing cylinder, the supporting module 121 is provided with a lifting cylinder 1213, the welding table 1211 is provided at the driving end of the lifting cylinder 1213, the pressing module 122 is a pressing cylinder, and the welding module 123 is provided with multiple welding heads 1231, and the welding heads 1231 face the welding positioning groove 1212. In this embodiment, the welding table 1211 is provided with a welding positioning groove 1212, and the welding module 123 is provided with a plurality of welding heads 1231. These settings ensure that the steel strip is accurately positioned and welded, thereby improving the accuracy and stability of welding. By providing the support module 121, the pressing module 122, and the welding module 123, the automated welding operation of the steel strip is realized, the need for manual intervention is reduced, and the degree of automation and production efficiency of the production line are improved. The pushing device 13 is a pushing cylinder, the support module 121 is provided with a lifting cylinder 1213, the welding table 1211 is provided at the driving end of the lifting cylinder 1213, and the pressing module 122 is a pressing cylinder. The setting of these cylinders enables the welding process to be accurately controlled and stably driven, thereby improving working speed and efficiency. The welding module 123 is provided with a plurality of welding heads 1231, which can weld multiple positions at the same time, thereby improving welding efficiency and speeding up production.
[0057] The conveying mechanism 2 is used to convey the frame-shaped steel strip. The conveying mechanism 2 includes a conveying chain 21, a conveying roller 22, and a conveying hook 23. The conveying roller 22 is used to drive the conveying chain 21 for transmission. The conveying hook 23 is disposed on the conveying chain 21 and is used to hang the frame-shaped steel strip for transmission. Specifically, the conveying chain 21 is provided with a sinking portion 211. The detection mechanism 3 includes a detection water tank 31 and a drying device 32. The sinking portion 211 sinks toward the detection water tank 31. The detection water tank 31 is used to hold water for electrical testing of the insulation layer of the frame-shaped steel strip. The drying device 32 includes a drying bracket 321 and a drying nozzle 322 disposed on the drying bracket 321. The drying nozzle 322 is used to blow air to dry the steel strip during transmission. In this embodiment, the conveying mechanism 2 includes the conveying chain 21, the conveying roller 22, and the conveying hook 23, and is used to transport and mount the frame-shaped steel strip, thereby achieving effective transportation and processing of the frame-shaped steel strip. The conveying roller 22 is used to drive the conveying chain 21 to ensure the stability and reliability of the conveying process and improve the conveying efficiency. The detection mechanism 3 includes a detection water tank 31 and a drying device 32. The sinking part 211 sinks toward the detection water tank 31. The detection water tank 31 is used to hold water and cooperate with the insulation layer of the frame-shaped steel strip to perform electrical testing; the drying device 32 includes a drying bracket 321 and a drying nozzle 322 set on the drying bracket 321, which is used to blow dry the steel strip during the transmission process. These settings ensure the testing and drying of the insulation layer of the steel strip, ensuring the quality and safety of the product. The setting of the conveying mechanism 2 enables the entire conveying, testing and drying process to be automated, reducing the need for manual intervention and improving the degree of automation and production efficiency of the production line.
[0058] See Figures 8 to 11As shown, the shaping mechanism 4 includes a picking device 41, a shaping transmission device 42 and a shaping device 43. The picking device 41 is used to grab the frame steel strip from the conveying mechanism 2 and place it on the shaping device 43. The shaping transmission device 42 is used to drive the shaping device 43 to move; the picking device 41 includes a column 411, a lifting module 412 set on the column 411, a rotating drive module 413 installed on the lifting module 412, a picking drive module 414 set on the rotating drive module 413, and a In the material picking bracket 415 of the material picking drive module 414, a material picking suction cup 416 is provided on the material picking bracket 415, and the rotation drive module 413 is used to drive the frame-shaped steel belt grasped by the material picking suction cup 416 to rotate, and after rotation, the material picking suction cup 416 grasps the frame-shaped steel belt from the conveying mechanism 2 and places it on the shaping device 43; the material picking bracket 415 is provided with a mounting groove 4151, and a plurality of material picking suction cups 416 are provided, and the plurality of material picking suction cups 416 are continuously arranged along the length direction of the mounting groove 4151. Specifically, the shaping device 43 includes a shaping base plate 431, a shaping groove 432 arranged on the shaping base plate 431, an inner circumference shaping clamping module 433 and an outer circumference shaping clamping module 434 respectively located at the outer circumference and inner circumference of the shaping groove 432; the inner circumference shaping clamping module 433 cooperates with the outer circumference shaping clamping module 434 to clamp and shape the frame-shaped steel strip; the inner circumference shaping clamping module 433 includes an inner clamping drive module 4331 and an inner clamping block 4332, and the outer circumference shaping clamping module 434 includes an outer clamping drive module 4341 and an outer clamping block 4342, and the inner clamping block 4332 and the outer clamping block 4342 are relatively formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip. In this embodiment, the material-retrieving device 41 is used to grab the frame-shaped steel strip and place it on the shaping device 43, while the shaping transmission device 42 drives the shaping device 43 to move, thereby realizing automatic material-retrieving and shaping operations for the steel strip, reducing the need for manual intervention, and improving the automation level and production efficiency of the production line. The shaping device 43 includes a shaping base plate 431, a shaping groove 432, an inner circumference shaping clamping module 433, and an outer circumference shaping clamping module 434. Through these settings, the frame-shaped steel strip is precisely clamped and shaped, ensuring the shaping quality and stability of the product. The inner circumference shaping clamping module 433 and the outer circumference shaping clamping module 434 cooperate to clamp and shape the frame-shaped steel strip, achieving multi-point clamping at the corners of the steel strip, and improving the stability and accuracy of the shaping. The retrieving bracket 415 is equipped with multiple retrieving suction cups 416, arranged continuously along the length of the mounting slot 4151. This enables the equipment to continuously retrieve and shape multiple steel strips, improving production efficiency and speed. Through automated retrieving and shaping, precise shaping, multi-point clamping, continuous production, and process optimization, production efficiency and product quality stability are further improved, providing reliable support for the production process of battery-fixing steel strips.
[0059] See Figure 12 As shown, the rubber coating mechanism 5 includes a transverse transmission module 51, a winding bracket 52, a winding holding assembly 53, a winding guide rail 54 and a winding pulley 55. The winding bracket 52 is arranged on the transverse transmission module 51, and the winding holding assembly 53 is arranged on the winding bracket 52. The winding holding assembly 53 includes a driving holding roller group 531 and an auxiliary holding roller group 532. There are multiple auxiliary holding roller groups 532, which are distributed in a ring shape with the driving holding roller group 531 to form an annular transmission groove. The winding guide rail 54 is an annular guide rail and is provided with an opening. The winding pulley 55 is arranged on the winding guide rail 54 and close to the side of the opening. The driving holding roller group 531 is used to drive the winding guide rail 54 to transmit in the annular transmission groove. Specifically, the driving and holding roller assembly 531 includes a driving motor 5311, a driving shaft 5312, and a driving guide roller 5313. The driving guide roller 5313 is provided with a driving groove 5314, which is tangential to the outer diameter of the winding guide rail 54 to drive the winding guide rail 54 to transmit on the annular transmission groove. The auxiliary holding roller assembly 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322. The auxiliary guide roller 5322 is provided with an auxiliary groove 5323, which is tangential to the outer diameter of the winding guide rail 54 to transmit the winding guide rail 54. In this embodiment, the rubber coating mechanism 5 realizes the winding, holding, and transmission operations of the steel strip through components such as the transverse transmission module 51, the winding bracket 52, the winding and holding assembly 53, the winding guide rail 54, and the winding pulley 55, thereby ensuring the stability and accuracy of the steel strip during the rubber coating process. The winding guide rail 54 is an annular guide rail, and the drive and retention roller assembly 531 is used to drive the winding guide rail 54 within the annular transmission groove. This design enables circular transmission during the rubber laminating process, improving work efficiency and stability. The drive and retention roller assembly 531 and the auxiliary retention roller assembly 532 are respectively used to drive and assist the transmission of the winding guide rail 54, ensuring stable operation and precise control during the rubber laminating process. The drive and retention roller assembly 531 includes a drive motor 5311, a drive shaft 5312, and a drive guide roller 5313. The auxiliary retention roller assembly 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322. The arrangement of these components enables automated and precise rubber laminating operations, improving the automation level and production efficiency of the production line. A scissor mechanism 56 is provided on one side of the rubber laminating mechanism 5, which is used to cut the tape on the winding pulley 55.
[0060] The blanking mechanism 6 includes a blanking grabbing device 61 and a blanking packaging device 62. The blanking grabbing device 61 is used to grab the frame steel strip and place it on the blanking packaging device 62. The blanking grabbing device 61 includes a blanking conveying assembly 611, a blanking conveying platform 612 and a blanking shaping frame 613. The blanking shaping frame 613 is used to position and stack the frame steel strip; the blanking shaping frame 613 includes a plurality of positioning guide rods 614, and the plurality of positioning guide rods 614 are used to fix the frame steel strip. Specifically, the blanking and packaging device 62 includes a gantry 621, a blanking transmission module 622, a blanking lifting module 623, and a blanking and picking module 624. The blanking transmission module 622 is arranged on the gantry 621, the blanking lifting module 623 is arranged on the blanking transmission module 622, and the blanking and picking module 624 is arranged on the blanking lifting module 623. The blanking and picking module 624 is provided with at least two air claws and clamping plates provided on the air claws. In this embodiment, the blanking mechanism 6 realizes automatic blanking and packaging operations of the frame-shaped steel strip through the blanking grabbing device 61 and the blanking and packaging device 62, reducing the need for manual intervention and improving the automation level and production efficiency of the production line. The blanking and shaping frame 613 includes a plurality of positioning guide rods 614 for positioning and stacking the frame-shaped steel strip, ensuring the stability and accuracy of the steel strip during the blanking process. The unloading and retrieving module 624 is equipped with at least two air grippers and clamping plates mounted on them. This design enables the unloading and packaging device 62 to stably and reliably grip and package the steel strip, ensuring product safety and integrity. The entire unloading and packaging process is automated. The configuration of components such as the gantry 621, unloading transmission module 622, unloading and lifting module 623, and unloading and retrieving module 624 improves the production line's automation level and production efficiency.
[0061] The above embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A new energy vehicle battery fixing steel strip preparation equipment, characterized by: It includes a forming mechanism, a conveying mechanism, a detection mechanism, a shaping mechanism, a glue-wrapping mechanism and a blanking mechanism. The forming mechanism includes a bending and forming device, a welding device and a pushing device. The bending and forming device is used to bend the straight fixed steel strip into a frame-shaped steel strip. The welding device welds and fixes the two ends of the frame-shaped steel strip. The pushing device pushes the welded frame-shaped steel strip toward the conveying mechanism. The conveying mechanism conveys the frame-shaped steel strip toward the detection mechanism. After passing through the conveying mechanism, it is placed in the shaping mechanism for shaping. After passing through the shaping mechanism, the welding position of the frame-shaped steel strip is glued by the glue-wrapping mechanism. After the glue-wrapping is completed, the frame-shaped steel strip is unloaded by the blanking mechanism.
2. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1, characterized in that: The forming mechanism is provided with a workbench, a placing assembly and a forming table, and the bending forming device includes a bending support table, a bending moving module, a bending transmission module, a bending drive module and a bending clamping module. The bending support table is arranged on the side of the forming table opposite to the workbench, the bending moving module is arranged on the bending support table, the bending transmission module is arranged on the bending moving module, and the bending transmission module is provided with two sets of transmission seats that transmit mirror images to each other; the bending drive module is arranged on the bending clamping module, and the bending clamping module is provided with a bending clamping shaft to clamp and bend the steel strip; The welding device is arranged at the top of the forming table and is used to weld the two ends of the bent steel strip; The forming table is provided with a first bending through groove and a second bending through groove, and two of the first bending through groove and the second bending through groove are provided and are symmetrically distributed around the center of the forming table; The bending moving module is used to drive the bending transmission module to drive the bending clamping module to pass through the first bending slot and the second bending slot; The bending movable modules are provided with at least two groups, and at least two groups of bending movable modules are synchronously transmitted. The bending movable modules and the bending movable modules are both linear transmission modules; an L-shaped plate is provided on the transmission seat, and the bending drive module includes a bending motor and a reducer connected to the bending motor. The bending clamping module is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate.
3. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 2, characterized in that: The forming table is provided with a steel strip end face positioning assembly on one side of the first bending groove, and the end face positioning assembly includes a positioning mounting block and a positioning rod. The positioning mounting block is provided on the forming table, and the positioning rod is provided on the positioning mounting block. One end of the positioning rod is bent toward the placement assembly to be used for positioning the end of the steel strip; The placement assembly includes a placement track and an adsorption element. The placement track is arranged on the forming table. A placement step is provided on the placement track. The placement step is provided with an adsorption hole. The adsorption element is arranged on the side of the placement track opposite to the placement step and is connected to the adsorption hole to provide suction to the adsorption hole, thereby adsorbing the steel strip on the placement step. There are multiple placement rails, and the first bending through-groove and the second bending through-groove are used to separate the multiple placement rails.
4. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 3 is characterized in that: The welding device includes a supporting module, a pressing module and a welding module. The supporting module is connected to the driving end of the pushing device, the pressing module is arranged on the upper side of the supporting module, and the welding module is arranged at the driving end of the pressing module and opposite to the supporting module; the supporting module is provided with a welding platform, and the welding platform is provided with a welding positioning groove; The pushing device is a pushing cylinder, the supporting module is provided with a lifting cylinder, the welding platform is arranged at the driving end of the lifting cylinder, the pressing module is a pressing cylinder, the welding module is provided with multiple welding heads, and the welding heads face the welding positioning grooves.
5. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1, characterized in that: The conveying mechanism is used for conveying the frame-shaped steel belt, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain to transmit, and the conveying hook is arranged on the conveying chain and is used to hang the frame-shaped steel belt for conveying; The conveying chain is provided with a sinking part, and the detection mechanism includes a detection water tank and a drying device. The sinking part sinks toward the detection water tank, and the detection water tank is used to hold water to cooperate with the insulation layer of the frame-shaped steel strip for electrical testing; the drying device includes a drying bracket and a drying nozzle arranged on the drying bracket, and the drying nozzle is used to blow air to dry the steel strip during the transmission process.
6. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1, characterized in that: The shaping mechanism includes a material taking device, a shaping transmission device and a shaping device, wherein the material taking device is used to grab the frame steel strip from the conveying mechanism and place it on the shaping device, and the shaping transmission device is used to drive the shaping device to move; The material picking device includes a column, a lifting module arranged on the column, a rotary drive module installed on the lifting module, a material picking drive module arranged on the rotary drive module, and a material picking bracket arranged on the material picking drive module. The material picking bracket is provided with a material picking suction cup. The rotary drive module is used to drive the frame-shaped steel strip grabbed by the material picking suction cup to rotate. After the rotation, the material picking suction cup grabs the frame-shaped steel strip from the conveying mechanism and places it on the shaping device. The material picking bracket is provided with a mounting groove, and a plurality of the material picking suction cups are provided, and the plurality of material picking suction cups are continuously arranged along the length direction of the mounting groove.
7. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 6, characterized in that: The shaping device includes a shaping base plate, a shaping groove provided on the shaping base plate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip; The inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block. The inner clamping block and the outer clamping block are oppositely formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip.
8. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1, characterized in that: The rubber-coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley. The winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, and the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group. The auxiliary holding roller group is provided in plurality and is distributed in an annular manner with the driving holding roller to form an annular transmission groove. The winding guide rail is an annular guide rail and is provided with an opening. The winding pulley is arranged on the winding guide rail and close to the side of the opening. The driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.
9. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 8, characterized in that: The driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller. The driving guide roller is provided with a driving groove, which is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller. The auxiliary guide roller is provided with an auxiliary groove, which is tangent to the outer diameter of the winding guide rail to provide transmission for the winding guide rail.
10. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1, characterized in that: The blanking mechanism includes a blanking grabbing device and a blanking packaging device. The blanking grabbing device is used to grab the frame steel strip and place it on the blanking packaging device. The blanking grabbing device includes a blanking conveying assembly, a blanking conveying platform and a blanking shaping frame. The blanking shaping frame is used to position and stack the frame steel strip; the blanking shaping frame includes a plurality of positioning guide rods, which are used to fix the frame steel strip; The blanking and packaging device includes a gantry, a blanking transmission module, a blanking lifting module and a blanking and picking module. The blanking transmission module is arranged on the gantry, the blanking lifting module is arranged on the blanking transmission module, the blanking and picking module is arranged on the blanking lifting module, and the blanking and picking module is provided with at least two air claws and a splint arranged on the air claws.