Sleeve tool for combined application of hydraulic wrenches
By designing the set tool, using fixed sleeve components, guide rails and rotary handrail components, combined with self-reset jacks and hydraulic wrench, the rapid installation of hydraulic wrench is achieved, solving the problem of excessive weight of hydraulic wrench and improving installation speed and production efficiency.
Patent Information
- Application Number
- CN202422733794.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing hydraulic wrench is too heavy when installing large flange bolts, which makes the operation difficult, resulting in slow installation speed, high labor intensity, safety hazards, and low production efficiency.
Design a set tool, including fixed sleeve assembly, rail and rotary handrail assembly, combines a self-reset jack and hydraulic wrench to achieve synchronous operation of multiple hydraulic wrenches through slider and wrench connection plate, reducing operation difficulty.
It improves the flange installation speed, reduces labor intensity, avoids safety hazards, improves production efficiency, is simple to operate and low cost.
Smart Images

Figure CN223265555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a tool set for combined use of hydraulic wrenches, in particular to a tool set for combined use of hydraulic wrenches, which can increase flange installation speed and reduce labor intensity. Background Art
[0002] Currently, when installing larger bolts in flanges, the hydraulic wrench used as the installation tool is heavy, labor-intensive, slow, and labor-intensive, resulting in low production efficiency. This is especially true when installing larger bolts in flanges, where the hydraulic wrench is overweight, labor-intensive, slow, and labor-intensive, posing safety risks and reducing production efficiency.
[0003] There is currently no solution on the market to solve the above technical problems. Utility Model Content
[0004] In view of the above problems, the present invention proposes a set of tools for combined application of hydraulic wrenches, which can overcome the above shortcomings of the prior art.
[0005] In order to achieve the above technical objectives, the technical solution of the present utility model is implemented as follows:
[0006] A tool kit for combined hydraulic wrench applications, comprising a fixed sleeve assembly, a guide rail, and a rotating armrest assembly. The top of the fixed sleeve assembly is detachably connected to the guide rail. The fixed sleeve assembly, the guide rail, and the rotating armrest assembly are all ring-shaped. The rotating armrest assembly is located outside the fixed sleeve assembly and the guide rail. Several working assemblies are slidably connected to the guide rail.
[0007] The working assembly includes a wrench connecting plate and N sliders. The upper end face of each slider is detachably connected to a corresponding self-resetting jack. The upper end face of the self-resetting jack is connected to the lower end face of the wrench connecting plate. The wrench connecting plate is provided with N spline holes running vertically through it. A wrench drive shaft is inserted into each spline hole, N≧1;
[0008] The upper part of the wrench drive shaft is sleeved with a hydraulic wrench, and the lower part of the wrench drive shaft passes through the wrench connecting plate and the compression spring in sequence and is sleeved with a hexagonal sleeve. The bottom of the wrench connecting plate is connected to the top of the compression spring, and the bottom of the compression spring is connected to the top of the hexagonal sleeve. The hexagonal sleeve is provided with a square hole for the wrench drive shaft to be inserted;
[0009] The outer end surfaces of all the sliding blocks are commonly connected to the inner wall of the rotating handrail assembly.
[0010] Preferably, two working components are slidably connected to the guide rail. Of course, the number of working components can be determined according to actual needs.
[0011] Preferably, the outer end surface of the slider is fixedly connected or detachably connected to the inner wall of the rotating armrest assembly, and the fixed connection method is preferably welding. In this way, all working components are connected to the inner wall of the rotating armrest assembly through the outer end surface of each slider.
[0012] Preferably, N=2----that is, in each working component, the number of sliders is 2, the number of self-resetting jacks is 2, and the wrench connecting plate is provided with 2 spline holes.
[0013] Preferably, the fixing sleeve assembly includes two detachably connected fixing sleeves, and both fixing sleeves are semi-annular in shape and have the same specifications.
[0014] Preferably, a plurality of through holes are correspondingly provided at both ends of the fixing sleeve, and every two corresponding through holes are fixed by a hexagonal bolt and a hexagonal nut respectively.
[0015] Preferably, two through holes are respectively provided at both ends of the fixing sleeve, and the specifications of the hexagonal head bolt and the hexagonal nut can be M20.
[0016] Preferably, the rotating armrest assembly includes two detachably connected rotating armrests, and both rotating armrests are semi-annular in shape with the same specifications.
[0017] Preferably, both ends of the rotating armrest are provided with armrest connecting plates, and the armrest connecting plates are provided with a plurality of through holes, and every two corresponding through holes are fixed by two hexagonal bolts and two hexagonal nuts respectively.
[0018] Preferably, two through holes 2 are provided on the handrail connecting plate, and the specifications of the hexagonal bolts 2 and the hexagonal nuts 2 are preferably M10.
[0019] Preferably, the guide rail is fixed to the fixing sleeve assembly by a plurality of hexagon socket head screws.
[0020] Preferably, the specification of the hexagon socket head screw is preferably M12.
[0021] Preferably, the two opposite side end surfaces of the slider are fixed to the self-resetting jack through a plurality of hexagonal flat-end set screws.
[0022] Preferably, the slider is preferably fixed to the self-resetting jack by two hexagon socket flat-end set screws, and the specification of the hexagon socket flat-end set screw is preferably M10.
[0023] Preferably, the wrench connecting plate is fixed to the corresponding self-resetting jack by means of two hexagon socket head screws.
[0024] Preferably, the specification of the hexagon socket head screw 2 is preferably M16, and the hexagon socket head screw 2 and the self-resetting jack can be in a one-to-one relationship or a many-to-one relationship.
[0025] Preferably, a threaded hole corresponding to each spline hole is provided on the side end face of the wrench connecting plate, and each threaded hole is connected to a hexagon socket flat-end set screw 2. The wrench connecting plate fixes the wrench drive shaft through the cooperation of the threaded hole and the hexagon socket flat-end set screw 2.
[0026] Preferably, the second specification of the hexagon socket flat-point set screw is preferably M8.
[0027] Preferably, the hexagonal socket is provided with a connecting pin for fixing the wrench drive shaft.
[0028] Preferably, the connecting pin passes transversely through the square hole provided in the hexagonal sleeve.
[0029] Preferably, a rubber anti-fall ring is sleeved on the circumferential surface of the hexagonal sleeve.
[0030] Preferably, the entire tool set has a symmetrical structure.
[0031] Preferably, the entire tool set is symmetrical about the virtual center of the plane of the fixed set component.
[0032] The beneficial effects achieved by this product: This product has a simple structure and is easy to operate. It solves the problem of rapid verification and calibration of hydraulic bolt tensioners, speeds up installation, overcomes the problem of overweight installation tools, such as hydraulic wrenches, reduces labor intensity, avoids safety hazards, and improves production efficiency.
[0033] This product improves the flange installation method, speeds up flange installation, improves work efficiency, and reduces labor intensity. This product is easy to operate in the manufacturing workshop, laboratory, or engineering site, with low manual skill requirements, allowing operators to quickly get started, further reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The present invention will be described in further detail below with reference to the accompanying drawings.
[0035] Figure 1 It is a structural schematic diagram of the tool set described in the utility model.
[0036] Figure 2 yes Figure 1 The enlarged view of point F in the middle is the structural diagram of the working component.
[0037] Figure 3 It is a side sectional view of the working assembly of the utility model when working.
[0038] Figure 4 This is an application scenario diagram of the tool set described in the utility model.
[0039] In the figure: 1. Fixing sleeve; 2. One hexagon bolt; 3. One hexagon nut; 4. Guide rail; 5. One hexagon socket head screw; 6. Slider; 7. Rotating handrail; 8. Handrail connecting plate; 9. Two hexagon bolts; 10. Two hexagon nuts; 11. Self-resetting jack; 12. One hexagon socket flat-end set screw; 13. Wrench connecting plate; 14. Two hexagon socket head screws; 15. Hydraulic wrench; 16. Wrench drive shaft; 17. Two hexagon socket flat-end set screws; 18. Compression spring; 19. Hexagon socket 20. Connecting pin; 21. Rubber anti-drop ring; 22. Fan drive chain; 23. On-site flange bolts and nuts. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0041] like Figure 1-4 As shown, in order to facilitate understanding of the above technical solutions of the present invention, the above technical solutions of the present invention are described in detail below through specific usage methods.
[0042] When in use, the tool set for hydraulic wrench combination application described in the utility model includes a fixed sleeve assembly, a guide rail 4 and a rotating armrest assembly. The top of the fixed sleeve assembly is detachably connected to the guide rail 4. The fixed sleeve assembly, the guide rail 4 and the rotating armrest assembly are all ring-shaped. The rotating armrest assembly is located outside the fixed sleeve assembly and the guide rail 4. Several working components are slidably connected to the guide rail 4.
[0043] The working assembly includes a wrench connecting plate 13 and N sliders 6. The upper end surface of the slider 6 is detachably connected to a corresponding self-resetting jack 11. The upper end surface of each self-resetting jack 11 is connected to the lower end surface of the wrench connecting plate 13. The wrench connecting plate 13 is provided with N spline holes vertically passing through it. A wrench drive shaft 16 is inserted into each spline hole, N≧1;
[0044] The upper part of the wrench drive shaft 16 is sleeved with the hydraulic wrench 15, and the lower part of the wrench drive shaft 16 passes through the wrench connecting plate 13 and the compression spring 18 in sequence and is sleeved with the hexagonal sleeve 19. The bottom of the wrench connecting plate 13 is connected to the top of the compression spring 18, and the bottom of the compression spring 18 is connected to the top of the hexagonal sleeve 19. The hexagonal sleeve 19 is provided with a square hole for the wrench drive shaft 16 to be inserted;
[0045] The outer end surfaces of all the sliding blocks 6 are commonly connected to the inner wall of the rotating handrail assembly.
[0046] In one embodiment, two working components are preferably slidably connected to the guide rail 4. Of course, the number of working components can be determined according to actual needs.
[0047] In one embodiment, the outer end surface of the slider 6 is fixedly connected or detachably connected to the inner wall of the rotating armrest assembly, and the fixed connection method is preferably welding. In this way, all working components are connected to the inner wall of the rotating armrest assembly through the outer end surface of each slider 6.
[0048] In one embodiment, N=2, that is, in each working assembly, there are two sliders 6 , two self-resetting jacks 11 , and two spline holes are provided on the wrench connecting plate 13 .
[0049] In one embodiment, the fixing sleeve assembly includes two detachably connected fixing sleeves 1 , and both fixing sleeves 1 are semi-annular in shape and have the same specifications.
[0050] In one embodiment, a plurality of through holes are correspondingly provided at both ends of the fixing sleeve 1 , and every two corresponding through holes are fixed by a hexagonal bolt 2 and a hexagonal nut 3 .
[0051] In one embodiment, two through holes 1 are respectively provided at both ends of the fixing sleeve 1, and the specifications of the hexagonal head bolt 1 2 and the hexagonal nut 1 3 can be M20.
[0052] In one embodiment, the rotating armrest assembly includes two detachably connected rotating armrests 7 , and both rotating armrests 7 are semi-annular in shape with the same specifications.
[0053] In one embodiment, an armrest connecting plate 8 is provided at each end of the rotating armrest 7 , and a plurality of through holes are provided on the armrest connecting plate 8 , and every two corresponding through holes are fixed by a hexagonal bolt 9 and a hexagonal nut 10 .
[0054] In a certain embodiment, the handrail connecting plate 8 is preferably provided with two through holes 2, and the specifications of the hexagonal bolts 2 9 and the hexagonal nuts 2 10 are preferably M10.
[0055] In one embodiment, the guide rail 4 is fixed to the fixing sleeve assembly by a plurality of hexagon socket head screws 5.
[0056] In one embodiment, the specification of the hexagon socket head screw is preferably M12.
[0057] In one embodiment, two opposite side end surfaces of the slider 6 are fixed to the self-resetting jack 11 via a plurality of hexagonal flat-end set screws 12 .
[0058] In one embodiment, the slider 6 is preferably fixed to the self-resetting jack 11 by two hexagon socket flat-end set screws 12, and the specification of the hexagon socket flat-end set screws 12 is preferably M10.
[0059] In one embodiment, the wrench connecting plate 13 is fixed to the corresponding self-resetting jack 11 via a hexagon socket head screw 14 .
[0060] In one embodiment, the specification of the hexagon socket head screw 14 is preferably M16, and the hexagon socket head screw 14 and the self-resetting jack 11 can be in a one-to-one relationship or a many-to-one relationship.
[0061] In a certain embodiment, a threaded hole corresponding to each spline hole is provided on the side end face of the wrench connecting plate 13, and each threaded hole is connected to a hexagon socket flat-end set screw 17. The wrench connecting plate 13 fixes the wrench drive shaft 16 through the cooperation of the threaded hole and the hexagon socket flat-end set screw 17.
[0062] In one embodiment, the specification of the hexagon socket flat-point set screw 17 is preferably M8.
[0063] In one embodiment, the hexagonal socket 19 is provided with a connecting pin 20 for fixing the wrench drive shaft 16 .
[0064] In one embodiment, the connecting pin 20 passes transversely through the square hole provided in the hexagonal sleeve 19 .
[0065] In one embodiment, a rubber anti-drop ring 21 is sleeved on the circumferential surface of the hexagonal sleeve 19 .
[0066] In one embodiment, the entire tool set preferably has a symmetrical structure.
[0067] In one embodiment, the entire tool set is preferably symmetrical about the virtual center of the plane of the fixed set component.
[0068] Working Principle: Insert two hexagonal bolts 2 (M20) into the through-holes on either side of the two fixing sleeves 1, and secure the two fixing sleeves 1 with two hexagonal nuts 3 (M20). Guide rails 4 are provided on the upper end surfaces of the two fixing sleeves 1, and these rails 4 are secured to the fixing sleeves 1 with several hexagon socket head screws 5 (M12). Sliders 6 are provided on the guide rails 4, and a swivel armrest 7 is provided on the outer end surface of the slide 6. Handrail connecting plates 8 are provided on both ends of the swivel armrest 7. Two hexagonal bolts 9 (M10) and two hexagonal nuts 10 (M10) are installed through the through-holes at both ends of the armrest connecting plates 8, thereby securing the two swivel armrests 7.
[0069] A self-resetting jack 11 is installed in the inner hole of the upper end surface of the slider 6. Two hexagon socket flat-point set screws 12 (M10 specification) secure the self-resetting jack 11 to the end surfaces of the slider 6 on both sides. A wrench connecting plate 13 is installed on the upper end surface of the self-resetting jack 11. Two hexagon socket cylindrical head screws 14 (M16 specification) are used to secure the wrench connecting plate 13. Two wrench drive shafts 16 pass through the two spline holes in the wrench connecting plate 13. Two hexagon socket flat-point set screws 17 (M8 specification) are inserted into the threaded holes on the side of the wrench connecting plate 13 to secure the wrench drive shafts 16. The upper end of the hydraulic wrench drive shaft 16 is sleeved with a hydraulic wrench 15, and the lower end is sleeved with a compression spring 18 and a hexagonal sleeve 19. The upper end of the compression spring 18 is connected to the lower end of the hydraulic wrench drive shaft 16, and the lower end of the compression spring 18 is connected to the upper end of the hexagonal sleeve 19. The hexagonal sleeve 19 is provided with a square hole for inserting the lower end of the wrench drive shaft 16. A connecting pin 20 is provided through the vertical axis through hole of the hexagonal sleeve 19, and a rubber anti-drop ring 21 is sleeved on the circumferential surface of the hexagonal sleeve 19.
[0070] Connect the hydraulic wrench 15 to the oil pipe and the hydraulic wrench hydraulic pump station, connect the self-resetting jack 11 to the oil pipe and the self-resetting jack pump station, start the self-resetting jack pump station, and the self-resetting jack 11 lifts the wrench connecting plate 13 to drag the hydraulic wrench 15 and the hexagonal sleeve 19 connection assembly to rise. At this time, the lower end surface of the hexagonal sleeve 19 is higher than the height of the on-site flange bolt nut 23. Rotate the rotating handrail 7 and align the center of the hexagonal sleeve 19 with the center of the on-site flange bolt nut 23 to be tightened. The self-resetting jack pump station is depressurized, and the wrench connecting plate 13 is dragged The hydraulic wrench 15 and the hexagonal socket 19 connection assembly are reset. At this time, the lower end surface of the hexagonal socket 19 contacts the upper end surface of the flange bolt and nut 23 on site. Start the hydraulic wrench pump station, manually control the remote control, and the wrench drive shaft 16 drives the hexagonal socket 19 to rotate. Under the downward pressure of the compression spring 18, the hexagonal end of the hexagonal socket 19 is completely sleeved on the locking nut. Adjust the oil pressure of the hydraulic wrench pump station according to the wrench comparison table, tighten the bolts and nuts, and relieve the pressure of the hydraulic wrench pump station to complete the locking work. The cycle operation is carried out, and four hydraulic wrenches are used in a one-to-four manner to improve efficiency.
[0071] Example of implementation steps: (S1) Place the tool set on the flange center axis of the fan transmission chain 22 (i.e. working condition), such as Figure 4 shown.
[0072] (S2) Put the two fixing sleeves 1 on the flange of the fan transmission chain 22 (i.e. working condition), and tighten and fix them on both sides with hexagonal head bolts 2 and hexagonal nuts 3.
[0073] (S3) The rotating armrests 7 on both sides are fastened and fixed through the armrest connecting plates 8 with hexagonal bolts 9 and hexagonal nuts 10, and the rotating armrests 7 can rotate freely with the slider 6.
[0074] (S4) The self-resetting jacks 11 on both sides are connected to the oil pipes and the self-resetting jack pump station, and then the hydraulic wrenches 15 on both sides are connected to the oil pipes and the hydraulic wrench pump station. The operator operates according to the manual, starts the pump station, and starts working.
[0075] (S5) can use hydraulic wrench 15 as one to four (one set tool, 2 working components, 4 hydraulic wrenches), cycle operation, and improve efficiency.
[0076] In summary, this product's unique design, characterized by its simple structure and easy operation, solves the problem of rapid verification and calibration of hydraulic bolts and hydraulic wrenches, thereby speeding up installation, reducing labor intensity, and improving production efficiency. Whether in the manufacturing workshop, laboratory, or construction site, this product is easy to operate and requires minimal human skill, allowing operators to quickly master the tool, further reducing costs.
[0077] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
Claims
1. A set of tools for hydraulic wrench combination application, characterized in that: The utility model comprises a fixed sleeve component, a guide rail (4) and a rotating armrest component, wherein the top of the fixed sleeve component is detachably connected to the guide rail (4), the fixed sleeve component, the guide rail (4) and the rotating armrest component are all annular, the rotating armrest component is located outside the fixed sleeve component and the guide rail (4), and a plurality of working components are slidably connected to the guide rail (4); The working assembly comprises a wrench connecting plate (13) and N sliders (6), the upper end surface of each slider (6) is detachably connected to a corresponding self-resetting jack (11), the upper end surface of the self-resetting jack (11) is connected to the lower end surface of the wrench connecting plate (13), the wrench connecting plate (13) is provided with N spline holes vertically passing through it, each spline hole is inserted into a wrench drive shaft (16), and the N≧1; The upper portion of the wrench drive shaft (16) is sleeved with a hydraulic wrench (15), and the lower portion of the wrench drive shaft (16) passes through the wrench connecting plate (13) and the compression spring (18) in sequence and is sleeved with a hexagonal sleeve (19), the bottom of the wrench connecting plate (13) is connected to the top of the compression spring (18), and the bottom of the compression spring (18) is connected to the top of the hexagonal sleeve (19), and the hexagonal sleeve (19) is provided with a square hole for inserting the wrench drive shaft (16); The outer end surfaces of all the sliding blocks (6) are commonly connected to the inner wall of the rotating armrest assembly.
2. The tool set according to claim 1, wherein: Said N=2----that is, in each said working assembly, the number of said slide blocks (6) is 2, the number of said self-resetting jacks (11) is 2, and the said wrench connecting plate (13) is provided with 2 spline holes.
3. The tool set according to claim 2, wherein: The fixing sleeve assembly comprises two detachably connected fixing sleeves (1), and both fixing sleeves (1) are semi-annular with the same specifications.
4. The tool kit according to claim 3, wherein: The two ends of the fixing sleeve (1) are respectively provided with a plurality of through holes, and every two corresponding through holes are fixed by a hexagonal bolt (2) and a hexagonal nut (3).
5. The tool kit according to claim 1, wherein: The rotating armrest assembly comprises two detachably connected rotating armrests (7), and both rotating armrests (7) are semi-annular with the same specifications.
6. The tool kit according to claim 5, wherein: The two ends of the rotating armrest (7) are respectively provided with an armrest connecting plate (8), and the armrest connecting plate (8) is provided with a plurality of through holes, and every two corresponding through holes are fixed by two hexagonal bolts (9) and two hexagonal nuts (10).
7. The tool kit according to claim 1, wherein: The guide rail (4) is fixed to the fixing sleeve assembly via a plurality of hexagon socket head screws (5); The two opposite side end surfaces of the slider (6) are fixed with the self-resetting jack (11) via a plurality of hexagonal flat-end set screws (12); The wrench connecting plate (13) is fixed to the corresponding self-resetting jack (11) via two hexagon socket head screws (14); The side surface of the wrench connecting plate (13) is provided with a threaded hole corresponding to each of the spline holes, and each of the threaded holes is connected with a second hexagon socket flat-end set screw (17). The wrench connecting plate (13) fixes the wrench drive shaft (16) through the cooperation of the threaded hole and the second hexagon socket flat-end set screw (17).
8. The tool kit according to claim 1, wherein: The hexagonal sleeve (19) is provided with a connecting pin (20) for fixing the wrench drive shaft (16), and the connecting pin (20) passes through a square hole provided in the hexagonal sleeve (19) transversely.
9. The tool kit according to claim 1, wherein: A rubber anti-falling ring (21) is sleeved on the circumferential surface of the hexagonal sleeve (19).
10. The tool kit according to claim 1, wherein: The entire tool set is symmetrical about the virtual center of the plane of the fixed set component.