Automatic lifting and swinging combined core-spun yarn feeding device
Through the automatic lifting and swinging combination line feeding device of the core-encapsulated wire, the uneven feeding line and entanglement problems caused by the fixed position of the wire feeding machine catheter are solved, automatic lifting and angle adjustment is realized, the stability and accuracy of the feeding line are improved, and the operation process is simplified.
Patent Information
- Application Number
- CN202422598337.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing wire feeder's conduit position is fixed, resulting in a single position of feeding the core wire into the steel, which can easily cause uneven deoxygenation and alloying effects, and the core wire is easily entangled and deformed under high temperature or physical collision, affecting production.
A combined wire feeding device for automatic lifting and swinging of core wire is designed, including a wire frame, a wire feeder, a wire tube and a cycloid. The lifting and angle adjustment of the core wire is achieved through the swing arm and pulley structure to avoid friction and collision, and ensure stable feeding speed.
The automatic lifting and angle adjustment of the core-encapsulated wire is realized, which avoids abnormal feeding wires, simplifies operation, saves manpower and material costs, and improves the stability and accuracy of the feeding wires.
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Figure CN223268685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel metallurgy production, in particular to an automatic lifting and swinging combined wire feeding device for cored wires. Background Art
[0002] The development of cored wire feeders began in the late 20th century. With advancements in metallurgical technology and increasing demands for steel quality, cored wire feeders have seen rapid development and widespread application. Their highly automated operation significantly reduces manual intervention, and by precisely controlling the speed, depth, and position of the cored wire, they improve alloying element utilization and addition accuracy.
[0003] Modern cored wire feeders have not only improved control accuracy and automation levels, but have also been optimized in terms of feeding speed, adaptability, and ease of maintenance. Their main function is to feed calcium silicon wire, aluminum wire, alloy wire, or cored wire containing various powders into the molten steel in the ladle at a certain speed, smelt the molten steel outside the furnace, and adjust the molten steel composition, thereby significantly improving various indicators such as the morphology of the molten steel inclusions to meet production requirements:
[0004] In conventional wire feeders, due to the fixed position of the guide tube, the core wire is fed into the molten steel at the same position, which easily leads to uneven deoxidation and alloying effects. In addition, the core wire is easily entangled and deformed due to factors such as high temperature or physical collision, resulting in abnormal conditions such as difficulty or inability to feed the core wire, affecting production or process requirements.
[0005] Chinese utility model application number 201921500118.5 discloses a core wire guide device for a wire feeding machine, comprising an adjustment frame and a guide tube. The adjustment frame can move vertically relative to a fixed frame to adjust the height of the guide tube outlet. This utility model achieves height adjustment of the guide tube outlet to ensure smooth feeding of the core wire into the ladle. However, this utility model's core wire guide device cannot change the feeding direction of the cored wire.
[0006] Another Chinese utility model application, application number 201521031160.9, discloses a wire feeder with adjustable height and angle. This utility model reduces the weight of the equipment; at only two-fifths of the original weight, the equipment volume is reduced, laying the foundation for flexible adjustment of the equipment and flexible adaptation to limited space. At the same time, the height of the wire feeder's wire feeding port can be adjusted to change the feeding position of the cored wire; however, this utility model requires frequent movement of the wire feeding port to adjust the feeding angle of the cored wire. Utility Model Content
[0007] In order to solve the problems of element segregation in molten steel after wire feeding and uneven deoxidation effect, the utility model aims to provide a cored wire automatic lifting and swinging combined wire feeding device.
[0008] In order to solve the above technical problems, the utility model adopts the following technical solution: a cored wire automatic lifting and swinging combined wire feeding device, comprising a cored wire rack, the outer side of the cored wire rack is connected to the cored wire, a wire feeding machine is provided on the side of the cored wire rack close to the cored wire, a wire feeding machine is provided on the side of the wire feeding machine away from the cored wire rack, the cored wire passes through the interior of the wire feeding machine and the wire tube, a wire oscillator is provided at the other end of the wire tube, and a lifting frame is provided above the wire oscillator.
[0009] Preferably, two swing arms that can swing up and down are respectively provided on both sides of the interior of the cycloid, and a plurality of swing arm ends are provided with swing arm pulleys, and the swing arm pulley contains a wheel inner bearing. The swing arm and the swing arm pulley are connected by a fixed shaft, and the outer side of the fixed shaft is connected to the inner wall of the wheel inner bearing. The fixed shaft passes through the inner ring of the wheel inner bearing and both sides of the swing arm. The fixed shaft is fixed to both sides of the swing arm by screws and gaskets. A ladle is provided under the cycloid, and molten steel is provided inside the ladle. The outer side of the wire pipe is provided with evenly distributed tube pulleys.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The wire feeding device of the present application can not only realize the lifting and lowering of wire feeding under the premise of fixing the wire feeding machine, but also automatically change the feeding angle of the cored wire, eliminating the need to adjust the height of the wire feeding port of the wire feeding machine back and forth, thereby simplifying the operation of on-site workers; at the same time, since the cored wire is guided by the pulley contact when passing through the wire tube and the cycloidal device, the feeding speed of the cored wire is not affected, thus avoiding the abnormal situation of the cored wire being difficult to feed or not being able to feed, thereby saving manpower and material costs; BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0013] Figure 1 This is a schematic diagram of the structure of an embodiment provided by the utility model.
[0014] Figure 2 The present invention provides a schematic diagram of the position adjustment of the oscillating cored wire inside the cycloid machine in an embodiment.
[0015] Figure 3 Schematic diagram of the swing arm structure.
[0016] Figure 4 Schematic diagram of the pulley and swing arm assembly.
[0017] Figure 5 This is a diagram of the assembly of the swing arm and base.
[0018] Figure 6 Topographic diagram of the swing arm pulley assembly.
[0019] In the figure: 1. Core-spun wire rack; 2. Core-spun wire; 3. Wire feeder; 4. Wire guide tube; 5. Lifting frame; 6. Wire guide; 7. Swing arm; 8. Ladle; 9. Molten steel; 10. Swing arm pulley; 11. Pulley inside the tube; 12. Sensor; 13. Swing arm base; 14. Wheel inner bearing; 15. Rotating shaft; 16. Transmitter; 17. Fixing screw; 71. Screw; 72. Gasket; 73. Fixed shaft. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example: Figure 1-6 As shown, the utility model provides an automatic lifting and swinging combined feeding device for cored wire, comprising a cored wire rack 1, the outer side of the cored wire rack 1 is connected to the cored wire 2, a wire feeding machine 3 is provided on the side of the cored wire rack 1 close to the cored wire 2, a wire feeding machine 3 is provided on the side of the wire feeding machine 3 away from the cored wire rack 1, the cored wire 2 passes through the interior of the wire feeding machine 3 and the wire tube 4, the other end of the wire tube 4 is provided with a cycloid 6, and a lifting frame 5 is provided above the cycloid 6. The height of the cycloid 6 can be automatically adjusted by the lifting frame 5 to control the swing feeding range of the cored wire 2.
[0022] Two swing arms 7 that can swing up and down are respectively provided on both sides of the interior of the cycloid 6, and a plurality of swing arms 7 are provided at the ends of the swing arm pulleys 10. The swing arm pulleys 10 contain wheel inner bearings 14. The swing arm 7 and the swing arm pulley 10 are connected by a fixed shaft 73. The outer side of the fixed shaft 73 is connected to the inner wall of the wheel inner bearing 14. The fixed shaft 73 passes through the inner ring of the wheel inner bearing 14 and both sides of the swing arm 7. The fixed shaft 73 is fixed on both sides of the swing arm 7 by screws 71 and gaskets 72. A ladle 8 is provided below the cycloid 6, and molten steel 9 is provided inside the ladle 8. The outer side of the wire tube 4 is provided with evenly distributed inner tube pulleys 11. By leaving a gap between the swing arm pulley 10 and the swing arm 7, friction between the two can be avoided; the nut at the upper end of the screw 71 and the gasket 7 under the nut 2, its diameter is larger than the diameter of the fixed shaft 73, and the two ends of the fixed shaft 73 are fixed with screws 71 to effectively prevent the fixed shaft 73 from moving left and right. It should be noted that: the spacing between the two adjacent pulleys should be controlled within 10 cm to avoid the cored wire 2 from colliding with the inner wall of the wire tube 4, ensuring that the cored wire 2 runs smoothly in the wire tube 4; through the provided swing arm pulley 10, when the swing arm 7 is lifted, the swing arm pulley 10 contacts the descending cored wire 2 to reduce friction, ensuring that the feeding speed of the cored wire 2 is not affected, avoiding the abnormal situation of being difficult to feed or not being able to feed, and the morphology of the swing arm pulley 10 is a style with convex sides and concave in the middle. When contacting the cored wire 2, the convex parts on both sides can fix the cored wire 2, avoiding the cored wire 2 from falling off the wheel due to excessive speed;
[0023] A sensor 12 is provided inside the cycloid 6. Two swing arm bases 13 are provided on both sides of the cycloid 6. The swing arm bases 13 are connected to the swing arm 7. A wheel inner bearing 14 is provided inside the swing arm pulley 10 to ensure that the cored wire 2 passes through the cycloid 6 before starting to run, to prevent the cored wire 2 from colliding with the swing arm 7, and to improve the operation accuracy of the equipment.
[0024] A rotating shaft 15 is provided inside the swing arm base 13, and the outer ring of the rotating shaft 15 is fixedly connected to the swing arm base 13. Transmitters 16 are fixedly connected to both sides of the rotating shaft 15. The transmitters 16 pass through the swing arm base 13. Multiple transmitters 16 are installed on the swing arm base 13 through two fixing screws 17. A gasket 72 is provided between the fixing screws 17 and the outer wall of the swing arm base 13. The rotation of the transmitter 16 can drive the rotating shaft 15 to rotate together, thereby realizing the up and down swing of the swing arm 7.
[0025] Working principle: When the cored wire 2 enters the cycloid 6 through the wire conduit 4, the swing arm 7 starts to work automatically. In order to prevent the cored wire 2 from colliding with the swing arm 7, the swing arms 7 on both sides are in a lowered state before the cored wire 2 enters the cycloid 6. After the cored wire 2 passes through the cycloid 6, the two swing arms 7 on the left are lifted upward, and the two swing arms 7 on the right remain in a lowered state, leaving swing space for the cored wire 2. The left swing arm 7 pushes the cored wire 2 to the right side of the cycloid 6. After a period of time, the left swing arm 7 is lowered and the right swing arm 7 is lifted upward, pushing the cored wire 2 to the left side of the cycloid 6. This cycle repeats itself. The ladle 8 is located below the cycloid 6, and the feeding angle of the cored wire 2 is swung left and right to adjust the position of the feeding molten steel 9.
[0026] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. A cored wire automatic lifting and swinging combined wire feeding device, comprising a cored wire rack (1), characterized in that: The outer side of the cored wire rack (1) is connected to the cored wire (2), a wire feeder (3) is provided on the side of the cored wire rack (1) close to the cored wire (2), a wire tube (4) is provided on the side of the wire feeder (3) away from the cored wire rack (1), the cored wire (2) passes through the wire feeder (3) and the wire tube (4), a cycloid (6) is provided at the other end of the wire tube (4), and a lifting frame (5) is provided above the cycloid (6).
2. The cored wire automatic lifting and swinging combined wire feeding device according to claim 1, characterized in that: Two swing arms (7) capable of swinging up and down are respectively provided on both sides of the interior of the cycloid (6), and a plurality of swing arms (7) are provided at the ends of the swing arm pulleys (10), wherein the swing arm pulleys (10) contain wheel inner bearings (14), and the swing arm (7) and the swing arm pulleys (10) are connected via a fixed shaft (73), the outer side of the fixed shaft (73) is connected to the inner wall of the wheel inner bearing (14), and the fixed shaft (73) passes through the inner ring of the wheel inner bearing (14) and both sides of the swing arm (7), and the fixed shaft (73) is fixed on both sides of the swing arm (7) by screws (71) and washers (72), and a ladle (8) is provided below the cycloid (6), and molten steel (9) is provided inside the ladle (8), and evenly distributed inner pulleys (11) are provided on the outer side of the wire tube (4).
3. The cored wire automatic lifting and swinging combined wire feeding device according to claim 2, characterized in that: A sensor (12) is provided inside the cycloid (6), two swing arm bases (13) are provided on both sides of the inside of the cycloid (6), the swing arm bases (13) are connected to the swing arm (7), and an inner wheel bearing (14) is provided inside the swing arm pulley (10).
4. The cored wire automatic lifting and swinging combined wire feeding device according to claim 3, characterized in that: A rotating shaft (15) is provided inside the swing arm base (13), an outer ring of the rotating shaft (15) is fixedly connected to the swing arm base (13), and transmission devices (16) are fixedly connected to both sides of the rotating shaft (15), and the transmission devices (16) pass through the swing arm base (13). A plurality of the transmission devices (16) are mounted on the swing arm base (13) through two fixing screws (17), and a gasket (72) is provided between the fixing screws (17) and the outer wall of the swing arm base (13).
Citation Information
Patent Citations
Can height -adjusting and line machine of feeding of angle
CN205188405U
Guide device for core wire of wire feeder
CN211255981U