Stainless steel pipe polishing device

By introducing a split plate and a stirring mechanism into the stainless steel pipe polishing device, and using spiral blades to promote the circulating flow of the electrolyte, the problem of the mixing mechanism occupying space and the low flow efficiency of the electrolyte is solved, and efficient polishing and low-cost production are achieved.

CN223268809UActive Publication Date: 2025-08-26BEILIU XINYUE STAINLESS STEEL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422641881.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing stainless steel electrolytic polishing device, the mixing mechanism occupies a large space and has the risk of bumping, and the electrolyte flow efficiency is low, which affects the polishing effect.

Method used

A stainless steel pipe polishing device including a splitter plate and a stirring mechanism is designed, and the electrolyte is used to promote the electrolyte to form a circulating flow, avoid the position of the stainless steel pipe, and combine the inner wall structure of the oblong electrolyte tank to reduce flow blind spots and optimize the flow of the electrolyte.

Benefits of technology

It improves polishing efficiency, reduces interference from the stirring mechanism to the workpiece, enhances the flowability and uniformity of the electrolyte, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electrolytic polishing, and particularly discloses a stainless steel pipe polishing device which comprises an electrolytic bath, two stirring mechanisms and two pipe frames, a splitter plate is arranged on the inner side of the electrolytic bath, the inner side of the electrolytic bath is divided into two cavities with different left and right widths by the splitter plate, and the two stirring mechanisms are respectively arranged at the head end and the tail end of the wider cavity. And the two pipe frames are used for pushing the electrolyte to flow unidirectionally and are positioned between the two stirring mechanisms. According to the scheme, the electrolyte is pushed by virtue of the helical blades at the head and tail ends to form a circular flow state. In the process, the position where the stainless steel pipe is placed is ingeniously avoided, and the stainless steel pipe and the stainless steel pipe do not influence each other and operate independently. Meanwhile, the flowing electrolyte can remarkably improve the polishing efficiency. When the electrolyte needs to be supplemented, the electrolyte can be put into the narrower side of the electrolytic bath, and the electrolyte can be naturally fused into a circulating system under the action of gravity and the like.
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Description

Technical Field

[0001] The utility model belongs to the field of electrolytic polishing, in particular to a stainless steel pipe polishing device. Background Art

[0002] Electrolytic polishing of stainless steel uses the workpiece being polished as the anode and an insoluble metal as the cathode. Both electrodes are immersed in an electrolytic bath and a direct current is applied to each. This dissolves the workpiece (the anode) and gradually smoothes the surface, achieving the desired polishing effect. The main advantages of electrolytic polishing of stainless steel are: 1. Consistent color and long-lasting gloss inside and out; 2. High production efficiency and low processing costs; 3. Optimized corrosion resistance of the workpiece surface, suitable for complex structures.

[0003] Static electrolyte in the electrolytic tank is less efficient than flowing electrolyte. To keep the electrolyte flowing, existing solutions typically incorporate stirring and electrolyte circulation mechanisms within the tank. However, existing stirring mechanisms take up considerable space within the tank and pose a risk of impacting the workpiece being polished, leaving much room for improvement. Utility Model Content

[0004] The utility model aims to provide a stainless steel pipe polishing device utilizing electrolyte circulation.

[0005] To achieve the above-mentioned purpose, the utility model provides a stainless steel pipe polishing device, comprising: an electrolytic cell, the inner cavity of the electrolytic cell is oblong, the electrolytic cell is provided with a diverter plate, the diverter plate extends along the length direction of the oblong, the head and tail ends of the diverter plate do not contact the inner wall of the electrolytic cell, the left and right sides of the electrolytic cell are divided into chambers of different widths by the diverter plate, the chamber with a larger width is used to place the stainless steel pipe, and the chamber with a smaller width is used for electrolyte reflux; two stirring mechanisms, the stirring mechanism includes a first cross bar located at the top, a fan bracket located at the bottom, a motor installed on the first cross bar, a spiral blade installed on the fan bracket and its transmission member, the motor drives the spiral blade to rotate through the transmission member, the two stirring mechanisms are installed in the wider chamber of the electrolytic cell, and are respectively located at the head and tail sides of the electrolytic cell, and the two spiral blades promote the flow of electrolyte after rotation; two pipe racks, the pipe rack includes a second cross bar located at the top and a plurality of support rods located at the bottom, and the stainless steel pipe is placed on the support rods.

[0006] As an improvement to the above solution, some of the support rods are bent in a wave shape.

[0007] As an improvement to the above solution, the diverter plate is in an oblong shape, and the length extension direction of the diverter plate is the same as the length extension direction of the electrolytic cell.

[0008] As an improvement to the above solution, a horizontal skirt is provided on the upper edge of the electrolytic cell, and both ends of the first cross bar and the second cross bar are fixed to the skirt by a bolt group.

[0009] As an improvement of the above scheme, the transmission member includes a vertical first transmission rod and a horizontal second transmission rod, the first transmission rod and the second transmission rod are connected by a bevel gear, one end of the first transmission rod is connected to the motor, and one end of the second transmission rod is connected to the spiral blade.

[0010] As an improvement to the above solution, the narrow chambers of the electrolytic cell are provided with spoilers at different heights, and the spoilers are tilted to adjust the upward and downward flow directions of the electrolyte.

[0011] The utility model has the following beneficial effects: the solution uses spiral blades at both ends to push the electrolyte, so that it forms a circulating flow state. In this process, the position where the stainless steel pipe is placed is cleverly avoided, and the two do not affect each other and operate independently. At the same time, this flowing electrolyte can significantly improve the polishing efficiency. When the electrolyte needs to be replenished, it can be poured into the narrower side of the electrolytic cell. Under the influence of gravity and other factors, the electrolyte can naturally be integrated into the circulation system. In addition, the inner wall of the electrolytic cell adopts an oblong structure design. This unique design greatly reduces the flow dead angle, creates favorable conditions for the smooth flow of the electrolyte, and further optimizes the operation effect of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a perspective view of a polishing device according to an embodiment;

[0013] Figure 2 The figure is an exploded view of a polishing device according to an embodiment.

[0014] Explanation of the reference numerals: 11, electrolytic cell; 12, diverter plate; 21, first cross bar; 22, fan bracket; 23, motor; 24, spiral blade; 31, second cross bar; 32, support rod. DETAILED DESCRIPTION

[0015] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0016] In the description of the present invention, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The terms "first," "second," and "third" are used solely for descriptive purposes and to distinguish technical features. They are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0017] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "set" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, or they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances. The following describes an embodiment of the present invention based on its overall structure.

[0018] Reference Figure 1 and Figure 2 The utility model discloses a stainless steel pipe polishing device, comprising an electrolytic cell 11, the inner cavity of the electrolytic cell 11 is oblong, the electrolytic cell 11 is provided with a diverter plate 12, the diverter plate 12 extends along the length direction of the oblong, the head and tail ends of the diverter plate 12 do not contact the inner wall of the electrolytic cell 11, the left and right sides of the electrolytic cell 11 are divided into chambers of different widths by the diverter plate 12, the chamber with a larger width is used to place the stainless steel pipe, the axial centerline direction of the stainless steel pipe is parallel to the length direction of the electrolytic cell 11, and the chamber with a smaller width is used for electrolyte reflux. The device also includes two stirring mechanisms, each comprising a first crossbar 21 located above, a fan bracket 22 located below, a motor 23 mounted on the first crossbar 21, a spiral blade 24 mounted on the fan bracket 22, and its transmission member. The motor 23 drives the spiral blade 24 to rotate via the transmission member. The two stirring mechanisms are installed in the wider chamber of the electrolytic cell 11, one at the head and the other at the tail. The two spiral blades 24 rotate to drive the electrolyte flow. The device also includes two pipe racks, each comprising a second crossbar 31 located above and several support rods 32 located below. Stainless steel pipes are placed on the support rods 32.

[0019] This solution uses spiral blades 24 at both ends to push the electrolyte, so that it forms a circulating flow state. In this process, the position where the stainless steel pipe is placed is cleverly avoided, and the two do not affect each other and operate independently. At the same time, this flowing electrolyte can significantly improve the polishing efficiency. When the electrolyte needs to be replenished, it can be poured into the narrower side of the electrolytic cell 11. Under the action of gravity and other factors, the electrolyte can naturally be integrated into the circulation system. In addition, the inner wall of the electrolytic cell 11 adopts an oblong structure design. This unique design greatly reduces the flow dead angle, creates favorable conditions for the smooth flow of the electrolyte, and further optimizes the operation effect of the entire system.

[0020] As an improvement of the above solution, some of the support rods 32 are wavy-shaped bends. With the above solution, when the stainless steel pipe is placed, the pit can limit the shaking of the stainless steel pipe.

[0021] As an improvement to the above solution, the diverter plate 12 is oblong, and the length extension direction of the diverter plate 12 is the same as the length extension direction of the electrolytic cell 11. With the above solution, the dead angle in the electrolytic cell 11 is further reduced.

[0022] As an improvement to the above solution, a horizontal skirt is provided at the upper edge of the electrolytic cell 11, and both the first and second crossbars 31 are secured to the skirt at both ends via bolts. This solution increases the contact area between the electrolytic cell 11 and the first and second crossbars 21 and 31, thereby improving the stability of the first and second crossbars 21 and 31.

[0023] As an improvement of the above scheme, the transmission member includes a vertical first transmission rod and a horizontal second transmission rod, the first transmission rod and the second transmission rod are connected by a bevel gear, one end of the first transmission rod is connected to the motor 23, and one end of the second transmission rod is connected to the spiral blade 24.

[0024] As an improvement to the above solution, the narrow chamber of the electrolytic cell 11 is provided with spoilers at different heights. The spoilers are tilted to adjust the up and down flow direction of the electrolyte. When the supplementary liquid is added to this side of the electrolytic cell 11, it is conducive to the thorough mixing of the electrolyte.

[0025] The foregoing descriptions of specific exemplary embodiments of the present invention are for purposes of illustration and description. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is apparent that many modifications and variations are possible in light of the foregoing teachings. The exemplary embodiments have been selected and described for the purpose of explaining the specific principles of the present invention and their practical application, thereby enabling those skilled in the art to realize and utilize a variety of exemplary embodiments of the present invention and various options and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A stainless steel tube polishing device, characterized in that: include: An electrolytic cell, wherein the inner cavity of the electrolytic cell is oblong and the electrolytic cell is provided with a diverter plate, the diverter plate extending along the length of the oblong, the head and tail ends of the diverter plate not contacting the inner wall of the electrolytic cell, and the left and right sides of the electrolytic cell are divided by the diverter plate into chambers of different widths, the larger chamber is used to place the stainless steel pipe, and the smaller chamber is used for electrolyte reflux; Two stirring mechanisms, each comprising a first crossbar positioned above, a fan bracket positioned below, a motor mounted on the first crossbar, a spiral blade mounted on the fan bracket, and a transmission member therefor. The motor drives the spiral blade to rotate via the transmission member. The two stirring mechanisms are mounted in the wider chamber of the electrolytic cell and are located at the head and tail sides of the electrolytic cell, respectively. The two spiral blades rotate to drive the electrolyte to flow. Two pipe racks, each comprising a second crossbar located at an upper portion and a plurality of support rods located at a lower portion, wherein the stainless steel pipes are placed on the support rods.

2. The stainless steel pipe polishing device according to claim 1, characterized in that: Several of the support rods are bent in a wave shape.

3. The stainless steel pipe polishing device according to claim 1, characterized in that: The diverter plate is in an oblong shape, and the length extension direction of the diverter plate is the same as the length extension direction of the electrolytic cell.

4. The stainless steel pipe polishing device according to claim 1, characterized in that: A horizontal skirt is provided on the upper edge of the electrolytic cell, and both ends of the first cross bar and the second cross bar are fixed to the skirt by a bolt group.

5. The stainless steel pipe polishing device according to claim 1, characterized in that: The transmission member includes a vertical first transmission rod and a horizontal second transmission rod. The first transmission rod and the second transmission rod are connected by a bevel gear. One end of the first transmission rod is connected to the motor, and one end of the second transmission rod is connected to the spiral blade.

6. The stainless steel pipe polishing device according to claim 1, characterized in that: The narrow chambers of the electrolytic cell are provided with spoilers at different heights, and the spoilers are tilted to adjust the upward and downward flow directions of the electrolyte.