Scrubber tower for preparing phenolic resin

By designing a multi-layer filtration and S-shaped flow structure gas scrubbing tower, the problem of insufficient exhaust gas purification in the production of phenolic resin is solved, efficient waste gas treatment and spray recovery are achieved, and environmental protection and purification effect of phenolic resin production are improved.

CN223276076UActive Publication Date: 2025-08-29AIKETAIER NEW MATERIALS (FUJIAN) CO LTD
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Patent Information

Application Number
CN202422589829.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-29
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the production process of existing phenolic resins, particles such as dust in the waste gas enter the gas scrubbing tower and form mud, resulting in waste spray liquid, and the flow path of waste gas is not fully constrained, the combination of spray liquid and waste gas is insufficient, and the cooling and purification effect is poor.

Method used

A gas washing tower with structures including upper tower body, lower tower body, air intake pipe, dust filter shell, filter plate, precipitation chamber, etc. is designed. Dust is intercepted through the dust filter shell, and the exhaust gas flows in an S-shaped manner under the guide of the partition to fully contact the spray liquid, the atomization nozzle enhances the contact effect, and solid-liquid separation treatment is carried out.

Benefits of technology

Effectively intercept dust, reduce blockage, realize efficient purification of waste gas and recycling of spray liquid, and improve the environmental protection and purification efficiency of the phenolic resin preparation process.

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    Figure CN223276076U_ABST
Patent Text Reader

Abstract

The scrubber tower comprises a lower tower body, the top end of the lower tower body is fixedly connected with an upper tower body, the bottom end of the lower tower body is fixedly connected with a precipitation bin, the left end of the lower tower body is fixedly connected with an air inlet pipe, a filter plate is installed on the inner side of a dust filter shell in a sliding mode, and the filter plate is fixedly connected with an air inlet pipe. A partition plate is fixedly installed on the inner side of the fixing frame, a sprayer is fixedly connected to the right end of the inner side of the upper tower body, a booster water pump is installed at the lower end of a water pipe, waste gas generated in phenolic resin production is injected into the scrubber tower from the gas inlet pipe, after the waste gas is treated through multiple layers of filter plates, dust can be stopped from entering the tower bodies, and dirt is reduced; the condition of blockage is relieved, the filter plate is pulled to facilitate rapid dust removal, particles in the remaining flue gas are combined with the spraying liquid to generate slurry, the slurry falls into the precipitation bin to be subjected to precipitation treatment, solid-liquid separation is achieved, spraying liquid recycling is facilitated, and the device is more environmentally friendly and durable in the using process.
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Description

Technical Field

[0001] The utility model relates to the technical field of phenolic resin processing, in particular to a scrubbing tower used for preparing phenolic resin. Background Art

[0002] Phenolic resin is an important synthetic resin material widely used in plastics, coatings, adhesives and other fields. During the production process of phenolic resin, the generated gas needs to be scrubbed to remove harmful impurities and reduce the reaction temperature.

[0003] In the patent with announcement number CN 204816152 U, a scrubbing tower is disclosed, comprising a tower body, an air inlet area formed in the tower body, a gas spray scrubbing area located above the air inlet area, and a spray water buffer area located below the air inlet area, wherein the gas spray scrubbing area is layered with a multi-layer filter plate device, each layer of the plate body is provided with a leakage area, and the leakage areas of the multi-layer filter plate device are projected in different areas in the vertical direction of the tower, so that the air flow or water flow presents a curved flow path. The scrubbing tower described in the utility model adopts a multi-stage filter plate device, which divides the scrubbing tower into multi-stage gas cyclone chambers. Since the leakage areas of the multi-layer filter plate device are projected in different areas in the vertical direction of the tower, the exhaust gas forms a cyclone in the divided cyclone chambers and effectively contacts the sprayed alkaline water to the greatest extent, thereby being absorbed by the alkaline water, achieving an effective scrubbing effect.

[0004] When the above-mentioned scrubber was working, it failed to process the exhaust gas in advance, causing dust and other particles to enter the scrubber along with the exhaust gas. The scrubber combined with the liquid to form mud, and the above-mentioned device did not process the mud and discharged it from the scrubber at any time, resulting in waste of spray liquid, which is not environmentally friendly. Moreover, the above-mentioned scrubber is equipped with a three-layer filter plate device, and the exhaust gas flow path is not subject to much restriction. The spray is sprayed out from the top once, and the spray liquid fails to fully combine with the exhaust gas, which is not conducive to cooling and purifying the exhaust gas.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related art, the present invention proposes a scrubbing tower for preparing phenolic resin to overcome the above technical problems existing in the existing related art.

[0007] To this end, the specific technical solutions adopted in this utility model are as follows:

[0008] A scrubbing tower for preparing phenolic resin comprises a lower tower body, the top end of the lower tower body is fixedly connected to an upper tower body, the bottom end of the lower tower body is fixedly connected to a sedimentation bin, the left end of the lower tower body is fixedly connected to an air inlet pipe, a dust filter housing is mounted on the air inlet pipe, a filter plate is slidably mounted on the inner side of the dust filter housing, a fixing frame is fixedly mounted on the inner side of the upper tower body, a partition is fixedly mounted on the inner side of the fixing frame, a sprayer is fixedly connected to the right end of the sprayer, a water pipe is mounted on the right end of the water pipe, and a booster water pump is mounted on the lower end of the water pipe.

[0009] As a further solution of the present invention, an exhaust pipe is fixedly connected to the left side of the top end of the upper tower body, and a feed port is fixedly connected to the right side of the top end of the upper tower body.

[0010] As a further solution of the present invention, a sewage pipe is fixedly connected to the center of the bottom end of the sedimentation bin, and a butterfly valve is installed in the sewage pipe.

[0011] As a further solution of the present invention, the upper tower body is cylindrical in shape, and the sedimentation bin is conical in shape.

[0012] As a further solution of the present invention, the right end of the lower tower body is fixedly connected to a drain pipe, and a one-way valve is installed on the drain pipe.

[0013] As a further solution of the present invention, an inspection door is provided at the front end of the lower tower body, and a visual window is installed in the center of the inspection door.

[0014] As a further solution of the present invention, a plurality of the partitions are arranged at equal intervals and are staggered.

[0015] As a further solution of the present invention, the sprayers are provided with 4 groups, atomizing nozzles are installed on the sprayers, and the filter plates are provided with 4 groups.

[0016] The beneficial effects of the utility model are:

[0017] The utility model is provided with an upper tower body, a lower tower body, an air inlet pipe, a dust filter shell, a filter plate, a sedimentation bin, a liquid discharge pipe, etc. When the device is in use, the waste gas generated by the production of phenolic resin is injected into the scrubbing tower from the air inlet pipe. After the waste gas passes through the multi-layer filter plates for treatment, dust can be intercepted from entering the tower body, thereby reducing the generation of dirt and alleviating the situation of blockage. Pulling out the filter plates facilitates rapid dust removal, and the particles in the remaining flue gas combine with the spray liquid to generate mud that falls into the sedimentation bin for sedimentation treatment, thereby achieving solid-liquid separation and facilitating the recovery of the spray liquid. The device is more environmentally friendly and durable during use.

[0018] The utility model is provided with an upper tower body, a fixing frame, a partition, a sprinkler, a water pipe, a booster water pump, etc., and the booster water pump allows liquid to be sprayed out from the atomizing nozzle of the sprinkler through the water pipe, and the atomized liquid is combined with the exhaust gas to achieve gas washing, and the partition allows the exhaust gas to be guided to flow, and the exhaust gas flows in an S shape and is fully combined with the spray liquid multiple times, so that the device can treat the exhaust gas generated in the preparation of phenolic resin with high efficiency and high quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of a scrubbing tower for preparing phenolic resin according to an embodiment of the present utility model;

[0021] Figure 2 This is a schematic diagram of the installation structure of a fixing frame and an upper tower body of a scrubbing tower for preparing phenolic resin according to an embodiment of the present utility model;

[0022] Figure 3 This is a schematic diagram of the installation structure of a fixing frame and a partition of a scrubbing tower for preparing phenolic resin according to an embodiment of the present utility model;

[0023] Figure 4 This is a schematic diagram of the installation structure of a sprayer and a water pipe of a scrubbing tower for preparing phenolic resin according to an embodiment of the present utility model;

[0024] Figure 5 This is a schematic diagram of the installation structure of a dust filter housing and an air inlet pipe of a scrubber for preparing phenolic resin according to an embodiment of the present utility model;

[0025] In the picture:

[0026] 1. Lower tower body; 2. Upper tower body; 3. Sedimentation chamber; 4. Air inlet pipe; 5. Drain pipe; 6. Drain pipe; 7. Exhaust pipe; 8. Feed inlet; 9. Inspection door; 10. Dust filter housing; 11. Filter plate; 12. Fixing bracket; 13. Partition; 14. Sprinkler; 15. Water pipe; 16. Booster pump. DETAILED DESCRIPTION

[0027] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0028] According to an embodiment of the present invention, a scrubbing tower for preparing phenolic resin is provided.

[0029] Please refer to the instruction manual Figure 1-6 According to an embodiment of the present utility model, a scrubbing tower for the preparation of phenolic resin includes a lower tower body 1, the top of the lower tower body 1 is fixedly connected to the upper tower body 2, the bottom end of the lower tower body 1 is fixedly connected to the sedimentation bin 3, the left end of the lower tower body 1 is fixedly connected to the air inlet pipe 4, the air inlet pipe 4 is installed with a dust filter shell 10, the inner side of the dust filter shell 10 is slidably mounted with a filter plate 11, the inner side of the upper tower body 2 is fixedly mounted with a fixing frame 12, the inner side of the fixing frame 12 is fixedly mounted with a partition 13, the inner right end of the upper tower body 2 is fixedly connected with a sprayer 14, the right end of the sprayer 14 is installed with a water pipe 15, and the lower end of the water pipe 15 is installed with a booster water pump 16.

[0030] When the phenol resin scrubber is in use, the air inlet pipe 4 is connected to the waste gas pipe produced by the preparation. After the waste gas is filtered layer by layer through the filter plate 11 on the inner side of the filter dust shell 10, the dust particles in the flue gas are blocked from entering the scrubber. After the water pipe 15 is connected to the liquid storage tank, the booster water pump 16 draws the liquid through the water pipe 15 and then discharges it from the sprayer 14. The sprayer 14 is provided with an atomizing nozzle to atomize the liquid and spray it out. After the waste gas enters the scrubber, the waste gas flows in an S shape under the action of the partition 13, so that the waste gas is fully in contact with the spray liquid, which greatly improves the purification quality and efficiency of the waste gas. After contacting the waste gas, the spray liquid falls into the sedimentation bin 3, and the slurry is separated into solid and liquid after sedimentation. The drain pipe 6 is opened to discharge the liquid, and the drain pipe 5 is opened to quickly discharge the sludge precipitated in the waste gas downward.

[0031] In one embodiment, please refer to the appendix of the specification. Figure 1-6 As a further solution of the present invention, an exhaust pipe 7 is fixedly connected to the left side of the top of the upper tower body 2, and a feed port 8 is fixedly connected to the right side of the top of the upper tower body 2.

[0032] The required reaction materials are added to the scrubbing tower through the provided feed port 8 to accelerate the purification of the phenolic resin waste gas, and the gas after scrubbing is discharged through the exhaust pipe 7.

[0033] In another embodiment, please refer to the attached Figure 1-6 As a further solution of the present invention, a sewage pipe 5 is fixedly connected to the center of the bottom end of the sedimentation bin 3, and a butterfly valve is installed in the sewage pipe 5.

[0034] By opening the butterfly valve to make the sewage pipe 5 unblocked, dirt can be discharged smoothly through the conical structure.

[0035] In one embodiment, please refer to the appendix of the specification. Figure 1-6 As a further solution of the present invention, the upper tower body 2 is cylindrical in shape, and the sedimentation bin 3 is conical in shape.

[0036] It is conducive to the smooth discharge of dirt.

[0037] In another embodiment, please refer to the attached Figure 1-6 As a further solution of the present invention, the right end of the lower tower body 1 is fixedly connected with a drain pipe 6, and a one-way valve is installed on the drain pipe 6.

[0038] The liquid discharge pipe 6 is conducive to the discharge of liquid from the tower body after solid-liquid separation.

[0039] In one embodiment, please refer to the appendix of the specification. Figure 1-6 As a further solution of the present invention, an inspection door 9 is provided at the front end of the lower tower body 1 , and a visual window is installed in the center of the inspection door 9 .

[0040] After the inspection door 9 is opened, it is convenient for manual maintenance, and the viewing window can be used to observe the situation inside the tower.

[0041] In another embodiment, please refer to the attached Figure 1-6 As a further solution of the present invention, a plurality of the partitions 13 are arranged at equal intervals, and the partitions 13 are arranged in a staggered manner.

[0042] The uniform arrangement of the partitions 13 can guide the exhaust gas to flow in an S-shape and fully contact with the spray liquid.

[0043] In one embodiment, please refer to the appendix of the specification. Figure 1-6 As a further solution of the present invention, the sprayers 14 are provided with 4 groups, the sprayers 14 are equipped with atomizing nozzles, and the filter plates 11 are provided with 4 groups.

[0044] The atomizing nozzle makes the spray liquid spray out in the form of mist, which can come into contact with the exhaust gas as much as possible.

[0045] When in use, this set of phenolic resin scrubber is used, and the air inlet pipe 4 is connected to the waste gas pipe produced by the preparation. After the waste gas is filtered layer by layer through the filter plate 11 on the inner side of the filter dust shell 10, the dust particles in the flue gas are blocked from entering the scrubber. After the water pipe 15 is connected to the liquid storage tank, the booster water pump 16 draws the liquid through the water pipe 15 and then discharges it from the sprayer 14. The sprayer 14 is provided with an atomizing nozzle to atomize the liquid and spray it out. After the waste gas enters the scrubber, the waste gas flows in an S shape under the action of the partition 13, so that the waste gas is fully in contact with the spray liquid, which greatly improves the purification quality and efficiency of the waste gas. After contacting the waste gas, the spray liquid falls into the sedimentation bin 3, and the slurry is separated into solid and liquid after sedimentation. The drain pipe 6 is opened to discharge the liquid, and the sewage pipe 5 is opened to quickly discharge the sludge precipitated in the waste gas downward.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A scrubbing tower for preparing phenolic resin, comprising a lower tower body (1), characterized in that: The top of the lower tower body (1) is fixedly connected to the upper tower body (2), the bottom of the lower tower body (1) is fixedly connected to the sedimentation bin (3), the left end of the lower tower body (1) is fixedly connected to the air inlet pipe (4), a dust filter shell (10) is installed on the air inlet pipe (4), a filter plate (11) is slidably mounted on the inner side of the dust filter shell (10), a fixing frame (12) is fixedly installed on the inner side of the upper tower body (2), a partition (13) is fixedly installed on the inner side of the fixing frame (12), a sprayer (14) is fixedly connected to the right end of the sprayer (14), a water pipe (15) is installed at the right end of the water pipe (15), and a booster water pump (16) is installed at the lower end of the water pipe (15).

2. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: An exhaust pipe (7) is fixedly connected to the left side of the top end of the upper tower body (2), and a feed port (8) is fixedly connected to the right side of the top end of the upper tower body (2).

3. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: A sewage pipe (5) is fixedly connected to the center of the bottom end of the sedimentation bin (3), and a butterfly valve is installed in the sewage pipe (5).

4. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: The upper tower body (2) is cylindrical in shape, and the sedimentation bin (3) is conical in shape.

5. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: The right end of the lower tower body (1) is fixedly connected to a liquid discharge pipe (6), and a one-way valve is installed on the liquid discharge pipe (6).

6. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: An inspection door (9) is provided at the front end of the lower tower body (1), and a viewing window is installed in the center of the inspection door (9).

7. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: The plurality of partitions (13) are arranged at equal intervals, and the partitions (13) are arranged in a staggered manner.

8. A scrubbing tower for preparing phenolic resin according to claim 1, characterized in that: The sprayers (14) are provided with four groups, atomizing nozzles are installed on the sprayers (14), and the filter plates (11) are provided with four groups.

Citation Information

Patent Citations

  • Aeration tower

    CN204816152U