Premix fixed hopper mixer
By designing a premixed fixing hopper mixer, using impact blocks to shoot up materials on the inner wall of the silo, the problem of material waste in the hopper mixer is solved, and rapid discharge and efficient mixing are achieved.
Patent Information
- Application Number
- CN202422595066.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-28
AI Technical Summary
During the mixing process of existing hopper mixers, some materials may be electrostatically adhered to the inner wall of the silo, resulting in wasted raw materials for mixing and difficult to effectively discharge.
A premix fixing hopper mixer is designed, adopting a drive shaft, fixing rod, mixing rod, impact block and other structures. The impact block hits the side wall of the silo back and forth, shoots down the small particulate material that is electrostatically adhered, and makes the mixed raw materials gather to the center to achieve rapid discharge.
Effectively shooting down small particulate materials on the inner wall of the silo improves the discharge efficiency of mixed raw materials, reduces waste, and improves production efficiency.
Smart Images

Figure CN223276162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material mixing devices, in particular to a premix fixed hopper mixer. Background Art
[0002] Hopper mixers are widely used in the pharmaceutical industry to mix materials. For example, hopper mixers are often used in the preparation of film coating premixes.
[0003] However, the hopper mixer in the prior art still has certain deficiencies during use. During the mixing process, as the materials flip and roll back and forth in the hopper, some materials may adhere to the inner wall of the hopper due to static electricity. After the mixing is completed, the mixed raw materials adhered to the inner wall of the hopper may not be effectively discharged, which may cause waste of the mixed raw materials. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and to propose a premix fixed hopper mixer.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A premix fixed hopper mixer comprises a base, a silo is rotatably connected to the base, a feed pipe and a discharge pipe are fixedly connected to the silo, a sealing cover is connected to the feed pipe, and further comprises:
[0007] A drive shaft, rotatably connected to the base;
[0008] A fixed rod, fixedly connected to the base;
[0009] The driving shaft is rotatably connected to the fixing rod;
[0010] Multiple groups of mixing rods are fixedly connected to the fixed rod, and the multiple groups of mixing rods are evenly distributed on the fixed rod;
[0011] A first driving cylinder is fixedly connected to the base;
[0012] a first sliding plug slidably connected in the first driving cylinder;
[0013] a first driving rod fixedly connected to the first sliding plug;
[0014] an impact block fixedly connected to the first driving rod;
[0015] The first sliding plug pushes the first driving rod to slide, and the first driving rod pushes the impact block to impact the side wall of the silo, knocking down the mixed raw materials on the inner wall of the silo.
[0016] Preferably, a pressure storage chamber is provided in the base, a first air pipe is fixedly connected to the base, one end of the first air pipe is connected to the pressure storage chamber, and the other end of the first air pipe is connected to the first driving cylinder.
[0017] Furthermore, a second driving cylinder is fixedly connected to the base, a second sliding plug is slidably connected to the second driving cylinder, a second air pipe is fixedly connected to the bottom of the second driving cylinder, and the second air pipe is communicated with the pressure accumulation chamber.
[0018] Furthermore, a second driving rod is fixedly connected to the second sliding plug, a convex plate is fixedly connected to the driving shaft, and the convex plate and the second driving rod are in contact with each other.
[0019] Furthermore, one end of the second driving rod away from the second sliding plug is fixedly connected to a connecting plate, and a driving wheel is rotatably connected to the connecting plate, and the driving wheel and the convex plate are in contact with each other.
[0020] Preferably, a first spring is fixedly connected to the first sliding plug, and one end of the first spring away from the first sliding plug is fixedly connected to the inner wall of the first driving cylinder.
[0021] Furthermore, a second spring is fixedly connected to the second sliding plug, and one end of the second spring away from the second sliding plug is fixedly connected to the inner top wall of the second driving cylinder.
[0022] Compared with the prior art, the present invention provides a premix fixed hopper mixer with the following beneficial effects:
[0023] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model continuously inflates the first driving cylinder back and forth, so that the impact block can impact the hopper back and forth. On the one hand, it can knock down small particles of material adhering to the inner wall due to static electricity. On the other hand, the impact of the hopper can make the mixed raw materials gather to the center, thereby quickly completing the discharge and effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of the premix fixed hopper mixer proposed in this utility model Figure 1 ;
[0025] Figure 2 This is a schematic diagram of the structure of the premix fixed hopper mixer proposed in this utility model Figure 2 ;
[0026] Figure 3 This is a cross-sectional view of the premix fixed hopper mixer proposed in the present invention;
[0027] Figure 4The utility model proposes a premix fixed hopper mixer Figure 3 A magnified view of part A in FIG;
[0028] Figure 5 The utility model proposes a premix fixed hopper mixer Figure 3 Magnified view of part B in .
[0029] In the figure: 1. base; 2. silo; 201. feed pipe; 2011. sealing cover; 202. discharge pipe; 3. drive shaft; 301. convex plate; 4. drive motor; 5. fixing rod; 501. mixing rod; 6. first drive cylinder; 601. first slide plug; 602. second spring; 603. first drive rod; 604. impact block; 605. first air pipe; 606. exhaust pipe; 7. pressure accumulator; 8. second drive cylinder; 801. second drive rod; 802. connecting plate; 8021. drive wheel; 803. second slide plug; 804. second spring; 805. air intake pipe; 806. second air pipe. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0031] Example 1:
[0032] Reference Figure 1-Figure 5 The premix fixed hopper mixer comprises a base 1, a silo 2 is rotatably connected to the base 1, a feed pipe 201 and a discharge pipe 202 are fixedly connected to the silo 2, a sealing cover 2011 is connected to the feed pipe 201, and further comprises:
[0033] The driving shaft 3 is rotatably connected to the base 1;
[0034] A fixed rod 5 is fixedly connected to the base 1;
[0035] The driving shaft 3 and the fixed rod 5 are rotatably connected;
[0036] Multiple groups of mixing rods 501 are fixedly connected to the fixed rod 5, and the multiple groups of mixing rods 501 are evenly distributed on the fixed rod 5;
[0037] The first driving cylinder 6 is fixedly connected to the base 1;
[0038] A first sliding plug 601 is slidably connected to the first driving cylinder 6;
[0039] A first driving rod 603 is fixedly connected to the first sliding plug 601;
[0040] The impact block 604 is fixedly connected to the first driving rod 603;
[0041] The first sliding plug 601 pushes the first driving rod 603 to slide, and the first driving rod 603 pushes the impact block 604 to impact the side wall of the silo 2, knocking down the mixed raw materials on the inner wall of the silo 2.
[0042] It should be noted that the discharge pipe 202 is a pipe fitting with a valve that can be purchased on the market.
[0043] It should also be noted that a driving motor 4 is fixedly connected to the base 1 , and a driving end of the driving motor 4 is fixedly connected to the driving shaft 3 .
[0044] It should be further explained that, referring to Figure 5 The impact block 604 is a rubber block available on the market, so that the impact block 604 is not likely to damage the side wall of the silo 2 when it hits the silo 2.
[0045] Reference Figure 3 、 Figure 5 An exhaust pipe 606 is fixedly connected to the first driving cylinder 6, and a one-way pressure relief valve is provided on the exhaust pipe 606.
[0046] A pressure storage chamber 7 is provided in the base 1 , and a first air pipe 605 is fixedly connected to the base 1 . One end of the first air pipe 605 is connected to the pressure storage chamber 7 , and the other end of the first air pipe 605 is connected to the first driving cylinder 6 .
[0047] Reference Figure 5 A control valve is provided on the first gas pipeline 605, and the control valve is a solenoid valve available on the market.
[0048] A second driving cylinder 8 is fixedly connected to the base 1 , a second sliding plug 803 is slidably connected to the second driving cylinder 8 , a second air pipe 806 is fixedly connected to the bottom of the second driving cylinder 8 , and the second air pipe 806 is communicated with the pressure accumulation chamber 7 .
[0049] Reference Figure 4 A one-way valve is provided on the second gas pipeline 806.
[0050] Reference Figure 3 、 Figure 4 An air intake pipe 805 is fixedly connected to the side wall of the second driving cylinder 8, and a one-way air intake valve is provided on the air intake pipe 805.
[0051] It should be noted that the one-way pressure relief valve on the exhaust pipe 606 is a solenoid valve available on the market.
[0052] The second sliding plug 803 is fixedly connected to the second driving rod 801 , and the driving shaft 3 is fixedly connected to the convex plate 301 . The convex plate 301 and the second driving rod 801 abut against each other.
[0053] One end of the second driving rod 801 away from the second sliding plug 803 is fixedly connected to the connecting plate 802 , and a driving wheel 8021 is rotatably connected to the connecting plate 802 . The driving wheel 8021 abuts against the convex plate 301 .
[0054] A first spring 602 is fixedly connected to the first sliding plug 601 , and one end of the first spring 602 away from the first sliding plug 601 is fixedly connected to the inner wall of the first driving cylinder 6 .
[0055] Reference Figure 5 By providing the first spring 602 , the first sliding plug 601 can be quickly reset.
[0056] A second spring 804 is fixedly connected to the second sliding plug 803 , and one end of the second spring 804 away from the second sliding plug 803 is fixedly connected to the inner top wall of the second driving cylinder 8 .
[0057] Reference Figure 4 By providing the second spring 804, the second sliding plug 803 can be quickly reset.
[0058] Reference Figure 1-Figure 5 During use, the material to be mixed is poured into the silo 2 through the feed pipe 201. At this time, the drive motor 4 is turned on, and the drive motor 4 will drive the drive shaft 3 to rotate, and then drive the silo 2 to rotate. During the rotation process of the silo 2, the material in the silo 2 will be turned back and forth, thereby completing the mixing of the materials in the silo 2.
[0059] Reference Figure 3 When the silo 2 rotates, the raw materials in the silo 2 will flip back and forth. The flipped materials will also hit the built-in mixing rod 501 during the sliding and falling process. The large particles of raw materials hitting the mixing rod 501 will be broken up, which can further improve the mixing effect.
[0060] Reference Figure 3-Figure 5 During the mixing process, the driving shaft 3 will also drive the convex plate 301 to rotate. When the convex plate 301 rotates, the convex plate 301 will squeeze the driving wheel 8021, thereby pushing the second driving rod 801 downward. The second driving rod 801 will push the second sliding plug 803 to squeeze the gas in the second driving cylinder 8. The gas in the second driving cylinder 8 will be input into the pressure accumulation chamber 7 through the second gas pipe 806 for storage for subsequent use.
[0061] Reference Figure 4 、 Figure 5As the mixing work is completed, the control valve on the first air pipe 605 can be opened. At this time, the gas in the pressure accumulation chamber 7 will instantly be sprayed into the first driving cylinder 6 through the first air pipe 605, thereby pushing the first sliding plug 601 to slide. The sliding of the first sliding plug 601 will push the first driving rod 603 to move, and then push the impact block 604 to hit the side wall of the silo 2, thereby knocking off the small particles of material adhering to the inner wall due to static electricity, thereby ensuring that the material can be fully discharged later.
[0062] It should be noted that during the discharging process, air can be continuously inflated back and forth in the first driving cylinder 6, so that the impact block 604 can impact the silo 2 back and forth. On the one hand, it can knock down small particles of material adhering to the inner wall due to static electricity. On the other hand, the impact on the silo 2 can make the mixed raw materials gather to the center, thereby quickly completing the discharging and effectively improving the production efficiency.
[0063] It should also be noted that during the exhaust process of the first driving cylinder 6, the one-way pressure relief valve on the exhaust pipe 606 is opened, and the gas in the first driving cylinder 6 can be quickly discharged, thereby preparing for the subsequent impact.
[0064] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A premix fixed hopper mixer, comprising a base (1), a silo (2) rotatably connected to the base (1), a feed pipe (201) and a discharge pipe (202) fixedly connected to the silo (2), a sealing cover (2011) connected to the feed pipe (201), characterized in that: Also includes: A drive shaft (3) is rotatably connected to the base (1); A fixed rod (5) fixedly connected to the base (1); The driving shaft (3) and the fixing rod (5) are rotatably connected; Multiple groups of mixing rods (501) are fixedly connected to the fixed rod (5), and the multiple groups of mixing rods (501) are evenly distributed on the fixed rod (5); A first driving cylinder (6) is fixedly connected to the base (1); A first sliding plug (601) is slidably connected in the first driving cylinder (6); A first driving rod (603) is fixedly connected to the first sliding plug (601); An impact block (604) is fixedly connected to the first driving rod (603); The first sliding plug (601) pushes the first driving rod (603) to slide, and the first driving rod (603) pushes the impact block (604) to impact the side wall of the silo (2), knocking down the mixed raw materials on the inner wall of the silo (2).
2. The premix fixed hopper mixer according to claim 1, characterized in that: A pressure storage chamber (7) is provided in the base (1), and a first air delivery pipe (605) is fixedly connected to the base (1), one end of the first air delivery pipe (605) is connected to the pressure storage chamber (7), and the other end of the first air delivery pipe (605) is connected to the first driving cylinder (6).
3. The premix fixed hopper mixer according to claim 2, characterized in that: A second driving cylinder (8) is fixedly connected to the base (1), a second sliding plug (803) is slidably connected to the second driving cylinder (8), a second air delivery pipe (806) is fixedly connected to the bottom of the second driving cylinder (8), and the second air delivery pipe (806) is communicated with the pressure accumulation chamber (7).
4. The premix fixed hopper mixer according to claim 3, characterized in that: The second sliding plug (803) is fixedly connected to a second driving rod (801), and the driving shaft (3) is fixedly connected to a convex plate (301), and the convex plate (301) and the second driving rod (801) are in contact with each other.
5. The premix fixed hopper mixer according to claim 4, characterized in that: One end of the second driving rod (801) away from the second sliding plug (803) is fixedly connected to a connecting plate (802), and a driving wheel (8021) is rotatably connected to the connecting plate (802), and the driving wheel (8021) and the convex plate (301) are in contact with each other.
6. The premix fixed hopper mixer according to claim 1, characterized in that: A first spring (602) is fixedly connected to the first sliding plug (601), and one end of the first spring (602) away from the first sliding plug (601) is fixedly connected to the inner wall of the first driving cylinder (6).
7. The premix fixed hopper mixer according to claim 5, characterized in that: A second spring (804) is fixedly connected to the second sliding plug (803), and one end of the second spring (804) away from the second sliding plug (803) is fixedly connected to the inner top wall of the second driving cylinder (8).