Coil stock CNC continuous machining jig with residue removing function

By designing a continuous processing tool for coil material with residue removal function, the compression and removal mechanism is used to fix the coil material and absorb the residue, the problem of residue interfering with processing on the coil material is solved and the processing quality is improved.

CN223277560UActive Publication Date: 2025-08-29FREEWON CHINA CO LTD
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Patent Information

Application Number
CN202422028195.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-29
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing CNC continuous processing tools for coil material are difficult to effectively remove residue from coil material, resulting in a decrease in processing quality.

Method used

A continuous processing tool for coil material CNC with residue removal function is designed, including a pressing mechanism and a cleaning mechanism, which drives the connecting plate and support column to move through the cylinder, supports columns to move the pressing plate and pressing mold, fixes the coil material, and sucks away residue through the vacuum cover and air pump system. The residue is filtered through the filter plate and collected.

Benefits of technology

Effectively remove residue from coil material, ensure the stability and accuracy of the processing process, and improve product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223277560U_ABST
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Abstract

The utility model relates to the technical field of machining jigs, in particular to a roll material CNC continuous machining jig with a residue removing function, which mainly comprises a bottom plate, a supporting plate, a pressing mechanism arranged above the bottom plate and used for pressing and fixing roll materials, and a removing mechanism arranged above the pressing mechanism and used for removing residues. An air pump is started, the air pump absorbs residues on a roll material from a groove body through an air inlet pipe and a dust suction cover, the absorbed residues are discharged into a collecting tank through a connecting pipe and filtered in the collecting tank through a filter plate, air is discharged through the filter plate, and fan blades and a rotating shaft are driven to rotate through flowing of the air; and the rotating shaft drives the scraping plate to rotate to scrape residues on the bottom surface of the filter plate, so that the filtering efficiency of the filter plate is improved, residues are not easy to remain on the coil stock, the subsequent processing process is not easy to interfere, and the quality of a processed product is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing jigs, in particular to a coiled material CNC continuous processing jig with a residue removal function. Background Art

[0002] A continuous CNC coil processing jig is a tooling device specifically designed for continuous processing of coiled materials on CNC (numerically controlled) machine tools. The jig's primary function is to stably clamp and guide the coil through the CNC machine tool, while ensuring that the tool can accurately and continuously process the coil according to the preset processing program.

[0003] However, in current production practice, the existing coil CNC continuous processing jig has a significant problem during processing. The jig is difficult to effectively remove the residue on the coil. During the processing, due to various reasons, some residue may be generated on the coil. If these residues are not removed in time, they will remain on the coil, which will interfere with the subsequent processing process and reduce the quality of the processed products.

[0004] Therefore, a coil CNC continuous machining fixture with the function of removing residues was proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a CNC continuous processing jig for coiled materials with a residue removal function, so as to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A CNC continuous processing jig for coiled materials with a residue removal function, comprising: a base plate,

[0008] a support plate, arranged above the base plate;

[0009] A pressing mechanism is provided above the support plate and is used to press and fix the coil, the pressing mechanism comprising a cylinder fixedly mounted on the top surface of the bottom plate, and a connecting plate is fixedly mounted on the upper end of the cylinder output rod;

[0010] The cleaning mechanism is arranged above the pressing mechanism and is used for cleaning the residue. The cleaning mechanism includes a dust hood located above the pressing mechanism.

[0011] Preferably, the bottom surface of the support plate is fixedly connected to the top surface of the base plate through a support block, four support columns are fixedly installed on the top surface of the connecting plate, four through holes are opened through the top surface of the support plate, and the upper ends of the four support columns pass through the four through holes and extend to the top of the support plate.

[0012] Preferably, a pressing plate is fixedly mounted on the upper ends of the four support columns by bolts, and a pressing mold is integrally mounted on the bottom surface of the pressing plate.

[0013] Preferably, the top surface of the support plate is fixed with a lower mold by bolts, and two fixed blocks are fixedly installed on the top surface of the support plate. Guide frames are respectively provided on the front and rear sides of the lower mold, and the bottom surfaces of the two guide frames are respectively fixedly connected to the top surface of the support plate by bolts.

[0014] Preferably, a groove is provided on the top surface of the pressing plate, the bottom surface of the groove is fixedly connected to the bottom surface of the dust hood by bolts, and an air intake pipe is fixedly installed on the top surface of the dust hood.

[0015] Preferably, a collecting tank is fixedly installed on the top surface of the pressing plate by bolts, an air pump is fixedly installed on the side of the collecting tank, the air inlet end of the air pump is fixedly connected to one end of the air inlet pipe, and the air outlet end of the air pump is connected to the collecting tank through a connecting pipe.

[0016] Preferably, a filter plate is fixedly installed through the top surface of the collection tank, a rotating shaft is rotatably installed on the bottom surface of the filter plate through a bearing seat, a fan blade is fixedly installed on the outer wall of the lower end of the rotating shaft, a scraper is fixedly installed on the outer wall of the rotating shaft, the top surface of the scraper is slidably connected to the bottom surface of the filter plate, and a door panel is movably installed through the outer wall of the collection tank.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model turns on the air pump, and the air pump absorbs the residue on the roll material from the trough body through the air inlet pipe and the dust suction hood, and the absorbed residue is discharged from the connecting pipe to the collection tank, and the residue is filtered in the collection tank through the filter plate, and the gas is discharged through the filter plate, and the fan blades and the rotating shaft are driven to rotate by the flow of gas, and the rotating shaft drives the scraper to rotate to scrape off the residue on the bottom surface of the filter plate, thereby improving the filtration efficiency of the filter plate, ensuring that no residue is left on the roll material, and not easily interfering with the subsequent processing process, so that the quality of the processed products is guaranteed.

[0019] The coil is guided by the guide frame to ensure smooth movement of the coil. The cylinder is turned on to drive the connecting plate and the support column to move. The support column drives the pressing plate to move. The pressing plate drives the pressing die to move. The pressing die and the lower die work together to fix the coil, making it less likely to deviate during processing, thereby ensuring processing accuracy and improving processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 This is an exploded view of the three-dimensional structure of the utility model;

[0022] Figure 3 This is a schematic cross-sectional view of the three-dimensional structure of the collection tank of the present invention;

[0023] Figure 4 For the utility model Figure 3 Enlarged view of point A in the middle.

[0024] In the picture:

[0025] 1. Bottom plate; 101. Support plate; 102. Support block;

[0026] 2. Pressing mechanism; 201. Cylinder; 202. Connecting plate; 203. Support column; 204. Pressing plate; 205. Pressing die; 206. Lower die; 207. Guide frame; 208. Fixing block;

[0027] 3. Cleaning mechanism; 301. Dust hood; 302. Tank body; 303. Air inlet pipe; 304. Collection tank; 305. Air pump; 306. Connecting pipe; 307. Filter plate; 308. Rotating shaft; 309. Fan blades; 310. Scraper; 311. Door panel. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0030] like Figure 1-4 As shown, the present application provides a CNC continuous processing jig for coiled materials with a residue removal function, comprising: a base plate 1, a support plate 101, which is arranged above the base plate 1, a pressing mechanism 2, which is arranged above the support plate 101 and is used to press and fix the coiled material, the pressing mechanism 2 comprises a cylinder 201 fixedly mounted on the top surface of the base plate 1, a connecting plate 202 is fixedly mounted on the upper end of the output rod of the cylinder 201, a cleaning mechanism 3, which is arranged above the pressing mechanism 2 and is used to remove residues, and the cleaning mechanism 3 comprises a dust hood 301 located above the pressing mechanism 2.

[0031] In this embodiment: the coil is guided and fixed by the pressing mechanism 2, and the coil is not easily deflected during coil processing, the accuracy of coil processing is guaranteed, and the processing quality is improved. The cleaning mechanism 3 is set to absorb the residue on the coil, ensuring that the coil is not easily affected by the residue during processing, thereby ensuring the quality of processing.

[0032] Specifically, such as Figure 1-4 As shown, the bottom surface of the support plate 101 is fixedly connected to the top surface of the base plate 1 through the support block 102, and four support columns 203 are fixedly installed on the top surface of the connecting plate 202. Four through holes are opened through the top surface of the support plate 101, and the upper ends of the four support columns 203 pass through the four through holes and extend to the top of the support plate 101.

[0033] In this embodiment, the support column 203 is driven to move by the connecting plate 202, and the provided through holes ensure that the support column 203 can be normally raised and lowered.

[0034] Specifically, such as Figure 1-4 As shown, a pressing plate 204 is fixed to the upper ends of the four support columns 203 by bolts, and a pressing mold 205 is integrally installed on the bottom surface of the pressing plate 204.

[0035] In this embodiment: a pressing plate 204 is fixed to the upper end of four support columns 203 by bolts, which facilitates the installation and removal of the pressing plate 204. The support columns 203 drive the pressing plate 204 and the pressing die 205 to move and press and fix the coil.

[0036] Specifically, such as Figure 1-4 As shown, the top surface of the support plate 101 is fixed with a lower mold 206 by bolts, and two fixed blocks 208 are fixedly installed on the top surface of the support plate 101. Guide frames 207 are respectively provided on the front and rear sides of the lower mold 206, and the bottom surfaces of the two guide frames 207 are respectively fixedly connected to the top surface of the support plate 101 by bolts.

[0037] In this embodiment: through the setting of the fixed block 208, the pressing plate 204 can be supported to prevent the pressing plate 204 from driving the pressing die 205 to press the coil excessively and cause damage. The guide frame 207 can be set to guide the coil to ensure the moving direction and stability of the coil.

[0038] Specifically, such as Figure 1-4 As shown, a groove 302 is provided on the top surface of the pressing plate 204 , and the bottom surface of the groove 302 is fixedly connected to the bottom surface of the dust hood 301 by bolts, and an air intake pipe 303 is fixedly installed on the top surface of the dust hood 301 .

[0039] In this embodiment, the dust collecting hood 301 can collect dust from the pressing mold 205 through the groove body 302 and transport the dust through the air inlet pipe 303.

[0040] Specifically, such as Figure 1-4 As shown, a collecting tank 304 is fixedly installed on the top surface of the pressing plate 204 by bolts, and an air pump 305 is fixedly installed on the side of the collecting tank 304. The air inlet end of the air pump 305 is fixedly connected to one end of the air inlet pipe 303, and the air outlet end of the air pump 305 is connected to the collecting tank 304 through a connecting pipe 306.

[0041] In this embodiment, the residue is absorbed from the air inlet pipe 303 by the air pump 305 and discharged from the connecting pipe 306 into the collection tank 304, where the residue is collected.

[0042] Specifically, such as Figure 1-4 As shown, a filter plate 307 is fixedly installed on the top surface of the collection tank 304, and a rotating shaft 308 is rotatably installed on the bottom surface of the filter plate 307 through a bearing seat. A fan blade 309 is fixedly installed on the outer wall of the lower end of the rotating shaft 308, and a scraper 310 is fixedly installed on the outer wall of the rotating shaft 308. The top surface of the scraper 310 is slidably connected to the bottom surface of the filter plate 307, and a door panel 311 is movably installed on the outer wall of the collection tank 304.

[0043] In this embodiment: the residue is filtered in the collection tank 304 through the filter plate 307, the gas flow drives the fan blades 309 to rotate, the fan blades 309 drive the rotating shaft 308 and the scraper 310 to rotate, and the scraper 310 scrapes off the residue on the bottom surface of the filter plate 307 to ensure normal air output.

[0044] The specific solution is as follows: the guide frame 207 guides the coil to ensure the smooth movement of the coil, the cylinder 201 is turned on, and the connecting plate 202 and the support column 203 are driven to move, the support column 203 drives the pressing plate 204 to move, and the pressing plate 204 drives the pressing die 205 to move. Under the joint action of the pressing die 205 and the lower die 206, the coil is fixed, so that it is not easy to deviate during the processing of the coil, the accuracy of the processing is guaranteed, and the processing quality is improved. The air pump 305 is turned on, and the air pump 305 is taken out of the groove through the air inlet pipe 303 and the dust cover 301. The body 302 absorbs the residue on the coil, and the absorbed residue is discharged from the connecting pipe 306 to the collection tank 304, and the residue is filtered in the collection tank 304 through the filter plate 307, and the gas is discharged through the filter plate 307. The flow of gas drives the fan blades 309 and the rotating shaft 308 to rotate, and the rotating shaft 308 drives the scraper 310 to rotate to scrape off the residue on the bottom surface of the filter plate 307, thereby improving the filtration efficiency of the filter plate 307, ensuring that it is not easy for residue to remain on the coil, and not easy to interfere with the subsequent processing process, so that the quality of the processed products is guaranteed.

[0045] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative; within the spirit of the present invention, the technical features of the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0046] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A CNC continuous processing jig for coiled materials with a residue removal function, comprising: The bottom plate (1) is characterized in that A support plate (101) is arranged above the bottom plate (1); A pressing mechanism (2) is provided above the support plate (101) and is used for pressing and fixing the coiled material. The pressing mechanism (2) comprises a cylinder (201) fixedly mounted on the top surface of the base plate (1), and a connecting plate (202) is fixedly mounted on the upper end of the output rod of the cylinder (201); A cleaning mechanism (3) is arranged above the pressing mechanism (2) and is used to clean the residue. The cleaning mechanism (3) comprises a dust collecting hood (301) located above the pressing mechanism (2).

2. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 1, characterized in that: The bottom surface of the support plate (101) is fixedly connected to the top surface of the base plate (1) via a support block (102); four support columns (203) are fixedly mounted on the top surface of the connecting plate (202); four through holes are formed through the top surface of the support plate (101); the upper ends of the four support columns (203) pass through the four through holes and extend to the top of the support plate (101).

3. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 2, characterized in that: The upper ends of the four support columns (203) are fixed with a pressing plate (204) by means of bolts, and the bottom surface of the pressing plate (204) is integrally installed with a pressing mold (205).

4. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 1, characterized in that: The top surface of the support plate (101) is fixedly mounted with a lower die (206) by means of bolts. Two fixing blocks (208) are fixedly mounted on the top surface of the support plate (101). Guide frames (207) are respectively provided on the front and rear sides of the lower die (206). The bottom surfaces of the two guide frames (207) are respectively fixedly connected to the top surface of the support plate (101) by means of bolts.

5. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 3, characterized in that: The top surface of the pressing plate (204) is provided with a groove body (302), the bottom surface of the groove body (302) is fixedly connected to the bottom surface of the dust collecting cover (301) via bolts, and an air intake pipe (303) is fixedly installed through the top surface of the dust collecting cover (301).

6. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 5, characterized in that: A collecting tank (304) is fixedly mounted on the top surface of the pressing plate (204) by means of bolts, an air pump (305) is fixedly mounted on the side of the collecting tank (304), an air inlet end of the air pump (305) is fixedly connected to one end of an air inlet pipe (303), and an air outlet end of the air pump (305) is connected to the collecting tank (304) via a connecting pipe (306).

7. The CNC continuous processing jig for coiled materials with a residue removal function according to claim 6, characterized in that: A filter plate (307) is fixedly installed through the top surface of the collection tank (304); a rotating shaft (308) is rotatably installed on the bottom surface of the filter plate (307) through a bearing seat; a fan blade (309) is fixedly installed on the outer wall of the lower end of the rotating shaft (308); a scraper (310) is fixedly installed on the outer wall of the rotating shaft (308); the top surface of the scraper (310) is slidably connected to the bottom surface of the filter plate (307); and a door panel (311) is movably installed through the outer wall of the collection tank (304).