Feeding equipment and bead turning machine
By using rotating power components to drive the transmission shaft to rotate in the bead machine, the inner holes of the beads are arranged in an orderly manner, which solves the problem of absorption difficulties caused by random feeding direction of the vibration disk, and improves the reliability and efficiency of processing.
Patent Information
- Application Number
- CN202422735173.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-09-14
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-08
AI Technical Summary
When feeding the existing bead machines, the feeding direction of the vibration plate is random, resulting in the vacuum suction rod being unable to accurately absorb beads with holes, affecting the processing reliability.
The first transmission shaft and the second transmission shaft are driven by a rotating power assembly to form a workpiece channel, so that the inner holes of the workpiece to be processed are arranged in an orderly manner to ensure that the vacuum suction rod can accurately absorb beads.
It improves the processing reliability of the bead machine, prevents the suction rod from being unable to absorb the beads, and improves the stability and efficiency of processing.
Smart Images

Figure CN223279913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of numerically controlled machine tools, in particular to a feeding device and a ball turning machine. Background Art
[0002] Bead turning machines are used to process jewelry and accessories. High precision is required for the processing of round and long beads with round or curved surfaces. Existing bead turning machines use a vibrating plate to sequentially feed beads into a feed channel. A vacuum suction rod then picks up the beads and transports them to a clamping mechanism for processing. However, the vibration plate feeds beads in random orientation. For beads with holes, the vacuum suction rod cannot pick up the beads when it is aligned with the hole, resulting in poor reliability in the bead turning machine. Utility Model Content
[0003] In order to solve the technical problem of poor processing reliability of the existing ball-turning machine, the utility model provides a feeding device and a ball-turning machine which can adjust the feeding direction of the workpiece to be processed and improve the reliability.
[0004] A feeding device includes a feeding mechanism and a waiting mechanism that are connected to each other, and is characterized in that the waiting mechanism includes a base plate, a first transmission shaft, a second transmission shaft and a rotating power component, the first transmission shaft and the second transmission shaft are relatively spaced apart and arranged on the base plate to form a workpiece channel, the rotating power component is connected to the first transmission shaft and the second transmission shaft for driving the first transmission shaft and the second transmission shaft to rotate so that the inner holes of the workpiece to be processed are arranged in order in the workpiece channel.
[0005] A bead turning machine includes a frame, a feeding device arranged on the frame, a clamping mechanism and a processing mechanism, the feeding device includes a feeding mechanism and a waiting mechanism that are connected and arranged, and is characterized in that the waiting mechanism includes a base plate, a first transmission shaft, a second transmission shaft and a rotating power component, the first transmission shaft and the second transmission shaft are arranged on the base plate with relative intervals to form a workpiece channel, the rotating power component is connected to the first transmission shaft and the second transmission shaft for driving the first transmission shaft and the second transmission shaft to rotate so that the inner holes of the workpiece to be processed are arranged in order in the workpiece channel.
[0006] Compared with the existing technology, the feeding equipment of the utility model is provided with a rotating power component to drive the first transmission shaft and the second transmission shaft to rotate, so that the inner holes of the workpiece to be processed can be arranged in order in the workpiece channel, preventing the suction rod component of the loading component from being unable to absorb the workpiece to be processed, thereby improving the processing reliability of the ball turning machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0008] Figure 1 This is a schematic diagram of the three-dimensional structure assembly of a bead turning machine provided by the utility model;
[0009] Figure 2 for Figure 1 Schematic diagram of the three-dimensional structure assembly of the feeding mechanism, the waiting mechanism and the clamping mechanism;
[0010] Figure 3 for Figure 2 The schematic diagram of the three-dimensional structure assembly of the material waiting mechanism shown;
[0011] Figure 4 for Figure 3 The schematic diagram of the exploded three-dimensional structure of the waiting mechanism at one angle is shown;
[0012] Figure 5 for Figure 3 A schematic diagram of a partial three-dimensional structure explosion of the material-waiting mechanism from another angle;
[0013] Figure 6 for Figure 1 Schematic diagram of the three-dimensional structure assembly of the feeding mechanism shown;
[0014] Figure 7 for Figure 6 The three-dimensional structure exploded diagram of the feeding mechanism shown;
[0015] Figure 8 for Figure 2 A schematic diagram of the three-dimensional structure assembly of the clamping mechanism at one angle is shown;
[0016] Figure 9 for Figure 2 A schematic diagram of the three-dimensional structure assembly of the clamping mechanism from another angle;
[0017] Figure 10 for Figure 2 A schematic diagram of the exploded three-dimensional structure of the clamping unit shown;
[0018] Figure 11 for Figure 10 a cross-sectional view of the clamping unit shown;
[0019] Figure 12 for Figure 9 A schematic diagram of the three-dimensional structure assembly of the top assembly shown;
[0020] Figure 13 for Figure 1 A schematic diagram of the three-dimensional structural assembly of the processing mechanism shown;
[0021] Figure 14 for Figure 13 The schematic diagram of the three-dimensional structure assembly of the tool magazine shown;
[0022] Figure 15 for Figure 1 The three-dimensional structural assembly diagram of the batch flower assembly shown;
[0023] Figure 16 for Figure 1 A schematic diagram of the three-dimensional structure assembly of the detection mechanism shown;
[0024] Figure 17 for Figure 15 Schematic diagram of the three-dimensional structure decomposition of the detection mechanism shown. DETAILED DESCRIPTION
[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the embodiments of the present invention, the terms "first" and "second" are used solely for descriptive purposes to distinguish objects, such as substances, from one another and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. For example, a first XX could also be referred to as a second XX, and similarly, a second XX could also be referred to as a first XX, without departing from the scope of the embodiments of the present invention. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more of such features.
[0027] It should be understood that when an element is referred to as being "connected," "coupled," "engaged," "attached," "secured," "abutted," etc. to another element, it can be directly connected to the other element or an indirect connection may exist. In contrast, when an element is referred to as being "directly connected," "directly coupled," etc. to another element, there are no intervening elements. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.).
[0028] See also Figure 1 and Figure 2 ,in, Figure 1 This is a schematic diagram of the three-dimensional structure assembly of a bead turning machine provided by the utility model. Figure 2 for Figure 1 The bead turning machine 100 provided in the embodiment of the present invention is used to process a workpiece 200 to be processed. The workpiece 200 to be processed can be jewelry or accessories with a circular or curved surface. The bead turning machine 100 can be used for turning beads and engraving and patterning jewelry beads.
[0029] The ball turning machine 100 includes a frame 10, a feeding device arranged on the frame 10, a clamping mechanism 50, a processing mechanism 60 and a detection mechanism 70. The feeding device includes a feeding mechanism 20, a waiting mechanism 30 and a loading mechanism 40 connected and arranged. The feeding assembly 20 is used to feed the workpiece 200 to be processed. Figure 1 In the XYZ coordinate system shown, in the X-axis direction, the feeding mechanism 20, the waiting mechanism 30 and the clamping mechanism 50 are connected in sequence. The waiting mechanism 30 receives the workpiece to be processed 200 transmitted by the feeding component 20. The loading mechanism 40 is used to move the workpiece to be processed 200 from the waiting mechanism 30 to the processing space 500 of the clamping mechanism 50. The processing mechanism 60 is arranged in the Y-axis direction of the clamping mechanism 50, corresponding to the workpiece to be processed 200, and is used to process the workpiece to be processed 200. The detection mechanism 70 is fixed to the processing mechanism 60, corresponding to the processing space 500, and is used to obtain image information of the processing space 500.
[0030] The feeding mechanism 20 includes a vibration plate connecting base 21, a vibration plate 23, and a feeding channel 25. The vibration plate connecting base 21 is fixed to the frame 10. The vibration plate 23 is mounted on the vibration plate connecting base 21. The vibration plate 23 vibrates at a predetermined frequency. The vibration plate 23 has a discharge port 231, which is connected to one end of the feeding channel 25. The workpiece 200 to be processed slides into the feeding channel 25 through the discharge port 231. In this embodiment, the feeding channel 25 is tubular.
[0031] See also Figure 2 and Figure 3 , Figure 3 for Figure 2 The figure shows a schematic diagram of the three-dimensional assembly structure of the material-waiting mechanism. The material-waiting mechanism 30 is connected to the loading channel 25, which extends toward the material-waiting mechanism 30 and is inclined toward the negative half-axis of the Z axis. The material-waiting mechanism 30 includes an adjustment slide 31, a rotating power assembly 32, a base plate 33, a first transmission shaft 34, a second transmission shaft 35, a guide frame 36, an inductor mounting frame 37, and an inductor 38. The adjustment slide 31, the rotating power assembly 32, and the base plate 33 are fixed in sequence along the positive half-axis of the Z axis. The first transmission shaft 34, the second transmission shaft 35, and the guide frame 36 are fixed to the base plate 33. The inductor mounting frame 37 is fixed to the rotating power assembly 32, and the inductor 38 is fixed to the inductor mounting frame 37.
[0032] See also Figure 4and Figure 5 , Figure 4 for Figure 3 The schematic diagram of the partial three-dimensional structure of the waiting mechanism at one angle is shown. Figure 5 for Figure 3 A schematic diagram of a partial three-dimensional structure decomposition of the material-waiting mechanism from another angle is shown. The adjustment slide 31 includes a first adjustment block 311, a second adjustment block 312, a third adjustment block 313, a first adjustment rod 314, a second adjustment rod 315, and a third adjustment rod 316, which are used to fine-tune the position of the rotating power assembly 32 in the Y-axis and Z-axis directions. The first adjustment block 311 and the second adjustment block 312 are connected by a slide rail structure extending along the Y-axis direction, and the first adjustment block 311 is provided with a first sliding hole 3111 extending along the Y-axis direction, and the second adjustment block 312 is provided with a column 3121 with a through hole extending along the X-axis direction. The column 3121 is inserted into the first sliding hole 3111, and the first adjustment rod 314 passes through the first adjustment block 311 and is inserted into the column 3121. By adjusting the first adjustment rod 314, the second adjustment block 312 moves relative to the first adjustment block 311 along the Y-axis, and the third adjustment block 313 moves synchronously with the second adjustment block 312. The first adjustment rod 314 can be a threaded adjustment rod that engages with the cylinder 3121 and is rotated to adjust the position of the second adjustment block 312. The second adjustment block 312 and the third adjustment block 313 are connected by a slide rail and slider structure extending along the Z-axis. The second adjustment rod 315 passes through the second adjustment block 312 and is inserted between the slide rail of the second adjustment block 312 and the slider of the third adjustment block 313. The second adjustment block 312 is provided with a second slide hole 3122 extending along the Z-axis. The third adjustment rod 316 passes through the second slide hole 3122 and the third adjustment block 313 in sequence. By adjusting the second adjusting rod 315, the third adjusting block 313 will move relative to the second adjusting block 312 along the Z-axis direction. After the adjustment is completed, the third adjusting rod 316 is locked with the second sliding hole 3122. The second adjusting rod 315 can be a toothed adjusting rod, which engages with the slider of the third adjusting block 313 and adjusts the position of the third adjusting block 313 by rotation.
[0033] The rotary power assembly 32 includes a first mounting seat 321, a first rotary drive member 322, a bearing rod 323, a bearing 324, a driving pulley 325, and a belt 326. The first mounting seat 321 is fixed to the third adjustment block 313. The position of the first mounting seat 321 in the Y-axis and Z-axis directions can be adjusted by adjusting the slide 31. The base plate 33 is fixed to the first mounting seat 321, forming a receiving space 3210. The first rotary drive member 322 is fixed to the receiving space 3210. The bearing rod 323 extends through the first mounting seat 321 and is sleeved within the bearing 324. The bearing 324, the driving pulley 325, the belt 326, the first transmission shaft 34, and the second transmission shaft 35 are connected by the belt 326.
[0034] The first transmission shaft 34 and the second transmission shaft 35 are relatively spaced apart and disposed on a surface of the base plate 33 away from the first rotary drive member 322, forming a workpiece channel 340. The width of the workpiece channel 340 is set corresponding to the diameter of the workpiece 200 to be processed. The first rotary drive member 322 drives the first transmission shaft 34 and the second transmission shaft 35 to rotate so that the inner holes of the workpiece 200 to be processed are arranged in an orderly manner in the workpiece channel 340. The adjustment slide 31 can adjust the position of the first mounting seat 321 by adjusting the relative positions of the first adjustment block 311 and the second adjustment block 312 in the Y-axis direction, thereby adjusting the position of the workpiece channel 340 in the Y-axis direction. Similarly, the workpiece channel 340 can be adjusted in the Z-axis direction by adjusting the relative positions of the second adjustment block 312 and the third adjustment block 313 in the Z-axis direction to align with the loading mechanism 40.
[0035] The guide frame 36 is fixed to the surface of the base plate 33 away from the first rotary drive member 322 and is located at the entrance of the workpiece channel 340. This is connected to the loading channel 25 of the feed mechanism 20. It is arranged in a "J" shape, spanning both sides of the first transmission shaft 34 and the second transmission shaft 35. The loading channel 25 passes through the guide frame 36, guiding the workpiece 200 to be processed into the workpiece channel 340. A sensor mounting frame 37 is mounted on the first mounting seat 321. A sensor 38 is mounted on the sensor mounting frame 37 and positioned corresponding to the detection position 3400 to detect whether a workpiece 200 to be processed is present at the detection position 3400 of the workpiece channel 340.
[0036] The belt 326 may be a polyurethane round belt.
[0037] It is understandable that the first rotary drive member 322 may be a rotary motor, and the rotary power assembly 32 may also be other power-providing devices, as long as they can drive the first transmission shaft 34 and the second transmission shaft 35 to rotate.
[0038] See also Figure 6-7 , Figure 6 for Figure 1 The three-dimensional structural assembly diagram of the feeding mechanism is shown in FIG. Figure 7 for Figure 6The figure shows an exploded perspective view of the three-dimensional structure of the feeding mechanism. The feeding mechanism 40 includes a feeding rail 411, a first driving member 412, a feeding rack 413, a second driving member 414, a balancing block 415, a suction rod assembly 416, and a guide assembly 417. The feeding rail 411 extends along the X-axis direction, that is, the feeding rail 411 extends from the waiting mechanism 30 to the clamping mechanism 50. The first driving member 412 drives the feeding rack 413 to move along the feeding rail 411. The second driving member 414 is fixed to the feeding rack 413, and the driving rod 4141 of the second driving member 414 passes through the balancing block 415 and is fixedly connected to the suction rod assembly 416. Guide assembly 417 includes a linear bearing 4171 and a linear guide shaft 4172. Linear bearing 4171 is fixed to feed frame 413 and is fitted with linear guide shaft 4172. Linear guide shaft 4172 extends through feed frame 413 and is fixed to balance block 415. When the drive rod 4141 of the second drive member 414 extends or retracts along the Z-axis, balance block 415 and linear guide shaft 4172 move synchronously with it. The linear guide shaft 4172 and linear bearing 4171 work together to maintain linear motion, thereby enhancing the driving stability of the second drive member 414.
[0039] The first driving member 412 may be a servo motor, and the second driving member 414 may be a cylinder.
[0040] Among them, the feeding rack 413 is provided with a strip hole corresponding to the linear guide shaft 4172, which can increase the fault tolerance rate.
[0041] The suction rod assembly 416 includes a suction rod head 4161, a vacuum head 4162, and an air pipe connector 4163. The suction rod head 4161 is fixed to the end of the drive rod 4141. The vacuum head 4162 is located at the end of the suction rod head 4161 and reciprocates along the Z axis driven by the drive rod 4141. The air pipe connector 4163 is located in the Y axis direction of the suction rod head 4161. The vacuum head 4162 is used to suck the workpiece 200 to be processed from the workpiece channel 340. The vacuum head 4162 may be a rubber vacuum head.
[0042] It is understandable that the nozzle diameter of the vacuum suction head 4162 is smaller than the diameter of the workpiece 200 to be processed. Moreover, those skilled in the art can replace the vacuum suction head 4162 with a nozzle of different diameter to adapt to workpieces 200 to be processed with different diameters.
[0043] Please refer to Figure 2 、 8 and 9, Figure 8 for Figure 2 The three-dimensional structural assembly diagram of the clamping mechanism is shown at one angle. Figure 9 for Figure 2A schematic diagram of the three-dimensional structure assembly of the clamping mechanism from another angle is shown. The clamping mechanism 50 includes a mounting plate 51, at least two clamping groups disposed on the mounting plate 51, and a top assembly 54. The top assembly 54 and the clamping groups are disposed on opposite sides of the mounting plate 51, with each clamping group corresponding to one top assembly 54. The clamping group includes at least two clamping units 520. In this embodiment, the at least two clamping groups include a first clamping group 52 and a second clamping group 53. The first clamping group 52 includes two clamping units 520 disposed opposite each other along the X-axis, and the second clamping group 53 includes two clamping units 520 disposed opposite each other along the Y-axis. There are two top-to-top components 54. The first top-to-top component 541 is set corresponding to the first clamping group 52, and is used to drive the two clamping units 520 of the first clamping group 52 to move relative to or opposite to each other along the X-axis direction. The second top-to-top component 542 is set corresponding to the second clamping group 53, and is used to drive the two clamping units 520 of the second clamping group 53 to move relative to or opposite to each other along the Y-axis direction, so that the four clamping units 520 clamp the workpiece 200 to be processed in the processing space 500 from four different directions.
[0044] It is understandable that in other embodiments, the number of clamping groups may be three, four, five, etc., as long as they can clamp the workpiece 200 to be processed in the processing space 500 .
[0045] See also Figure 10 and 11 , Figure 10 for Figure 2 The schematic diagram of the three-dimensional structure of the clamping unit is shown. Figure 11 for Figure 10 A cross-sectional view of the clamping unit is shown. The clamping unit 520 includes a second rotary drive member 521, an ejector shaft 523 having a groove 5231, an ejector pin 524, and a locking cap 525. The ejector shaft 523 is fixed to the second rotary drive member 521, and the ejector pin 524 is mounted in the groove 5231 for clamping the workpiece 200 to be processed. The space enclosed by the four clamping units 520 constitutes the processing space 500. The locking cap 525 can be loosely or loosely mounted on the open end of the groove 5231 to facilitate replacement of the ejector pin 524. The locking cap 525 includes a hollow cap body 5251 and a hollow spring collet 5253 disposed within the cap body 5251. The spring collet 5253 is sleeved around the ejector pin 524 and is clamped between the ejector shaft 523 and the ejector pin 524. The second rotary drive member 521 drives the ejector shaft 523 to rotate, driving the ejector 524 to rotate, and further driving the workpiece 200 to rotate, so that the processing mechanism 60 can perform all-around processing on the workpiece 200. In this embodiment, the second rotary drive member 521 can drive the ejector 524 to rotate 360 degrees.
[0046] It is understood that the user can replace different types of ejector pins 524 as needed by loosening and tightening the locking cap 525 to process different workpieces 200. When the workpiece 200 to be processed is a bead with an inner hole, the four ejector pins 524 can be configured with two opposing ejector pins 524 in a group with pointed tips to fit the inner hole of the bead, and the other group of two opposing ejector pins 524 can be configured with rounded tips to fit the rounded surface of the bead.
[0047] Among them, the second rotary driving member 521 can be a rotary motor, and the ejector shaft 523 is connected to the second rotary driving member 521 through a coupling 591 to achieve synchronous rotation. The ejector shaft 523 is accommodated in the second mounting seat 592, and the second rotary driving member 521 is fixed to the second mounting seat 592 through a pad 593, and the second mounting seat 592 is connected to the mounting plate 51 through a slide rail slider structure. The ejector shaft 523 is outer-circuited with a plurality of centripetal thrust ball bearings 595, washers 596 and sealing ring deep groove ball bearings 597, washers 596 are arranged between the centripetal thrust ball bearings 595, and a bearing cover 598 is arranged between the centripetal thrust ball bearings 595 and the second mounting seat 592.
[0048] Please refer to Figure 8 、 9 and 12, Figure 12 for Figure 9 The diagram shows a schematic diagram of the three-dimensional structure of the top-to-bottom assembly. The two clamping units 520, which are positioned opposite each other along the X-axis, are a first clamping unit 520a and a second clamping unit 520b. The first top-to-bottom assembly 541 is fixed to a surface of the mounting plate 51 away from the clamping group and includes a third driving member 5411, a screw rod 5412, a first transmission member 5413, and a second transmission member 5414. The third driving member 5411 drives the screw rod 5412 in forward and reverse rotation. The first transmission member 5413 is fixed to the screw rod 5412 and the second mounting base 592 of the first clamping unit 520a. The second transmission member 5414 is fixed to the screw rod 5412 and the second mounting base 592 of the second clamping unit 520b. When the third driving member 5411 drives the screw rod 5412 to rotate forward and reverse, the first clamping unit 520a and the second clamping unit 520b can be driven to move toward or away from each other through the slide rail structure through the first transmission member 5413 and the second transmission member 5414, so that the ejector pin 524 clamps and releases the workpiece 200 to be processed.
[0049] Among them, the third driving member 5411 can be a servo motor, the first transmission member 5413 and the second transmission member 5414 can be fixedly connected to the screw 5412 through a screw nut, the first transmission member 5413 passes through the mounting plate 51 and is fixedly connected to the first clamping unit 520a, and the second transmission member 5414 passes through the mounting plate 51 and is fixedly connected to the second clamping unit 520b.
[0050] It can be understood that the structures of the two clamping units 520 and the second top assembly 542 arranged opposite to each other along the Y-axis direction are the same as the structures of the two clamping units 520 and the first top assembly 541 arranged opposite to each other along the X-axis direction, and are not repeated here.
[0051] When the clamping units 520 and the top assembly 54 are working, during the processing of the workpiece 200 to be processed, the four clamping units 520 can clamp and fix the workpiece 200 to be processed from four different directions to keep the workpiece 200 to be processed stationary; when the workpiece 200 to be processed needs to be rotated, according to the requirements of the rotation direction, the two opposite clamping units 520 clamp the beads to be processed and rotate synchronously to complete the rotation of the workpiece 200 to be processed. At this time, the top assembly 54 drives the other two clamping units 520 to move backwards to prevent its ejector pins 524 from damaging the workpiece 200 to be processed.
[0052] Further, see Figure 8 The clamping mechanism 50 also includes a material guide trough 55, a debeading plate 56, and a tool setter 57. The material guide trough 55 is located below the processing space 500. Chips generated during the processing of the workpiece 200 fall into the trough 55 and slide down the trough to the bottom of the trough 55, improving the chip recovery rate. The debeading plate 56 is fixed to the mounting plate 51, corresponding to the processing space 500, in a "7" shape, with a pointed end facing the processing space 500. The tool setter 57 is fixed to the clamping unit 520.
[0053] Further, see Figure 2 The clamping mechanism 50 also includes a swing assembly 58, which includes a left support plate 581, a right support plate 582, a speed reducer 583, a third mounting seat 584, and a third rotational drive member 585. The mounting plate 51 is in an inverted U-shape and includes a horizontal plate 511 and two vertical plates 512. The horizontal plate 511 is cross-shaped and is used to mount four clamping units 520. The four clamping units 520 are respectively mounted at the four ends of the horizontal plate 511. The two vertical plates 512 are arranged along the X-axis. The left support plate 581 and the right support plate 582 are spaced apart and oppositely arranged along the X-axis and are respectively fixed to the two vertical plates 512 on the side away from the horizontal plate 511. The speed reducer 583 is fixed to the left support plate 581 and is drivingly connected to the vertical plates 512. The third rotational drive member 585 is fixed to the speed reducer 583 via the third mounting seat 584. The third rotational drive member 585 drives the mounting plate 51 to swing in a cradle-like manner at a predetermined angle. In this embodiment, the third rotation driving member 585 may be a rotation motor, and the swing angle of the mounting plate 51 is plus or minus 110 degrees.
[0054] See also Figure 13 ,for Figure 1A schematic diagram of the three-dimensional assembly structure of the processing mechanism is shown. The processing mechanism 60 is located in the positive Z-axis direction of the clamping mechanism 50 and includes a processing support 61, an X-axis module 62, a Y-axis module 63, a Z-axis module 64, and a processing assembly 65. The processing support 61 includes a crossbeam 611 and columns 612 at both ends of the crossbeam 611. The X-axis module 62 is located on the crossbeam 611 of the processing support 61 along the X-axis direction, the Y-axis module 63 is located on the X-axis module 62 along the Y-axis direction, and the Z-axis module 64 is located on the Y-axis module 63 along the Z-axis direction. The loading slide 411 of the loading mechanism 40 is fixed to the column 612 and faces the side of the clamping mechanism 50.
[0055] The processing support 61 is preferably a gantry.
[0056] The X-axis module 62 includes an X-axis servo motor 621, an X-axis ball screw 622, an X-axis movable part 623 and an X-axis linear guide group 624 arranged on both sides of the X-axis ball screw 622. The X-axis ball screw 622 is installed on the beam 611 along the X-axis direction, the X-axis movable part 623 is arranged on the X-axis linear guide group 624, and the Y-axis module 63 is arranged on the X-axis movable part 623. The X-axis servo motor 621 drives the X-axis movable part 623 and the Y-axis module 63 to move back and forth along the X-axis direction on the X-axis linear guide group 624.
[0057] The Y-axis module 63 includes a Y-axis servo motor 631, a Y-axis ball screw, a Y-axis movable part 633 and a Y-axis linear guide group 634 arranged on both sides of the Y-axis ball screw. The Y-axis ball screw is installed on the X-axis movable part 623 along the Y-axis direction, the Y-axis movable part 633 is arranged on the Y-axis linear guide group 634, and the Z-axis module 64 is arranged on the Y-axis movable part 633. The Y-axis servo motor 631 drives the Y-axis movable part 633 and the Z-axis module 64 to move back and forth along the Y-axis direction on the Y-axis linear guide group 634.
[0058] The Z-axis module 64 includes a Z-axis servo motor 641, a Z-axis ball screw, a spindle connecting plate 643, a Z-axis movable part 645 and a Z-axis linear guide group 646 arranged on both sides of the Z-axis ball screw. The Z-axis ball screw is installed on the Y-axis movable part 633 along the Z-axis direction, the spindle connecting plate 643 is arranged on the Z-axis movable part 645, the Z-axis servo motor 641 drives the spindle connecting plate 643 to move back and forth along the Z-axis direction on the Z-axis linear guide group 646, and the processing assembly 65 is fixedly installed on the spindle connecting plate 643.
[0059] The machining assembly 65 includes a spindle rotating motor 651 and a tool mounting seat 652 . The tool mounting seat 652 is provided at the end of the spindle rotating motor 651 . A tool is mounted on the tool mounting seat 652 , and the tool rotates under the control of the spindle rotating motor 651 .
[0060] When the processing mechanism 60 is working, driven by the X-axis module 62, the Y-axis module 63 and the Z-axis module 64, the tool reaches the processing space 500, and the spindle rotation motor 651 drives the tool on the tool mounting seat 652 to rotate to perform processing operations on the workpiece 200 to be processed.
[0061] Further, see Figure 14 ,for Figure 13 The schematic diagram of the three-dimensional structure assembly of the tool magazine is shown. The processing mechanism 60 also includes a tool magazine assembly 66, which is fixedly mounted on the column 612 via a tool magazine fixing plate 68. The tool magazine assembly 66 includes a tool magazine servo motor 661, a tool magazine reducer 662, a tool magazine base plate 663, and a rotating cutter disc 664. The rotating cutter disc 664, the tool magazine servo motor 661, and the tool magazine reducer 662 are respectively mounted on either side of the tool magazine base plate 663. The rotating cutter disc 664 rotates under the drive of the tool magazine servo motor 661 and the tool magazine reducer 662. The rotating cutter disc 664 is equipped with a plurality of claws 665. The plurality of claws 665 are arranged on the same circumference with the center of the rotating cutter disc 664 as the center. The claws 665 are equipped with cutting tools.
[0062] In this embodiment, the tool magazine base plate 663 and rotating cutterhead 664 are mounted horizontally, and the mounting orientation of the jaws 665 and the tool is aligned with the orientation of the tool on the machining assembly 65, facilitating tool replacement. When a tool change is required, the tool magazine servo motor 661 and tool magazine reducer 662 rotate the rotating cutterhead 664, moving the desired tool to a predetermined position. The X-axis module 62, Y-axis module 63, and Z-axis module 64 then drive the machining assembly 65 to the tool magazine assembly 66 for tool replacement.
[0063] Further, please refer to Figure 13 and Figure 15 ,for Figure 1 The three-dimensional structural assembly diagram of the cutting assembly is shown. The processing mechanism 60 also includes a cutting assembly 67, which is mounted on the spindle connecting plate 643 and includes a fourth mounting seat 670, a Z-axis lifting module 671, a fourth rotary drive member 672, and a cutting knife 673. The Z-axis lifting module 671 is fixed to the spindle connecting plate 643, the fourth rotary drive member 672 is fixed to the Z-axis lifting module 671 via the fourth mounting seat 670, and the cutting knife 673 is fixed to the fourth rotary drive member 672. The Z-axis lifting module 671 adjusts the position of the fourth rotary drive member 672 and the cutting knife 673 on the Z axis, allowing them to move toward or away from the processing space 500. The fourth rotary drive member 672 drives the cutting knife 673 to rotate, processing the workpiece 200.
[0064] The fourth rotary drive member 672 includes a first rotary motor 6721 and a second rotary motor 6722. The first rotary motor 6721 and the second rotary motor 6722 are fixed to the fourth mounting base 670. The pattern assembly 67 also includes a first synchronous wheel 674, a bearing transmission base 675, a second synchronous wheel 676, a third synchronous wheel 677, and a fourth synchronous wheel 678.
[0065] The first synchronous wheel 674 is connected to the motor shaft of the first rotating motor 6721, and a bearing transmission seat 675 is arranged on the outer periphery of the motor shaft. The pattern knife 673 and the second synchronous wheel 676 are installed on the bearing transmission seat 675, and the center of the circle of the pattern knife 673 is connected to the second synchronous wheel 676 for synchronous rotation. The bearing transmission seat 675 is provided with a support block 6751 and a transition wheel 6753. The transition wheel 6753 is installed on the support block 6751. The first synchronous wheel 674, the transition wheel 6753 and the second synchronous wheel 676 are connected by belt transmission. The first rotating motor 6721 drives the first synchronous wheel 674 to rotate, and the transition wheel 6753, the second synchronous wheel 676 and the pattern knife 673 are synchronously rotated through the belt drive, driving the pattern knife 673 to rotate with its center of circle as the center to pattern the surface of the beads to be processed.
[0066] The third synchronous wheel 677 is connected to the motor shaft of the second rotating motor 6722, and the fourth synchronous wheel 678 that rotates synchronously is arranged on the outer surface of the bearing transmission seat 675. The third synchronous wheel 677 and the fourth synchronous wheel 678 are connected by belt transmission. The second rotating motor 6722 drives the third synchronous wheel 677 to rotate, and the fourth synchronous wheel 678, the bearing transmission seat 675 and the batching knife 673 rotate synchronously through the belt transmission. The batching knife 673 rotates around the axis of the fourth synchronous wheel 678, that is, it rotates around the Z axis, so as to adjust the angle of the batching knife 673 and realize 360-degree angle adjustment.
[0067] Among them, the Z-axis lifting module 671 can be a cylinder drive device, a screw lifting device, etc.
[0068] See also Figure 16-17 , Figure 16 for Figure 1 The schematic diagram of the three-dimensional structure assembly of the detection mechanism shown in FIG. Figure 17 for Figure 16 The following is an exploded perspective view of the detection mechanism. The detection mechanism 70 is fixed to the tool magazine fixed plate 68 and includes a mounting bracket 71, a lens mount 72, a camera 73, and a protective lens 75. The lens mount 72 is rotatably mounted on the mounting bracket 71, and the camera 73 is mounted on the lens mount 72. The lens 731 of the camera 73 is housed in the lens mount 72. The lens 731 is a wide-angle telephoto lens. The protective lens 75 covers the lens 731 to prevent dust and filter UV light.
[0069] By adjusting the angle of the lens mounting seat 72 relative to the mounting bracket 71 , the lens 731 can be adjusted to align with the processing space 500 , so that the processing process and processing effect of the workpiece 200 to be processed can be more intuitively detected.
[0070] The mounting bracket 71 is provided with a first through hole 711 and an arc-shaped hole 712. The lens mounting seat 72 is provided with a second through hole 721 corresponding to the first through hole 711 and a third through hole 722 corresponding to the arc-shaped hole 712. A first bolt passes through the first through hole 711 and the second through hole 721, and a second bolt passes through the arc-shaped hole 712 and the third through hole 722. With the first bolt as a fulcrum, the mounting bracket 71 and the lens mounting seat 72 can rotate relative to each other. At this time, the third through hole 722 slides along the extending direction of the arc-shaped hole 712. When the lens 731 is rotated to align with the processing space 500, the second bolt is tightened to maintain the relative position of the mounting bracket 71 and the lens mounting seat 72, thereby achieving stable image acquisition.
[0071] When the ball turning machine 100 is working, the workpiece 200 to be processed is added to the vibration plate 23 of the feeding mechanism 20, and the vibration plate 23 vibrates, so that the workpiece 200 to be processed enters the loading channel 25 and is arranged in order, and then enters the workpiece channel 340 of the loading mechanism 30 from the loading channel 25; the first rotary driving member 322 drives the first transmission shaft 34 and the second transmission shaft 35 to rotate, so that the inner holes of the workpiece 200 to be processed are arranged in order in the workpiece channel 340; the first driving member 412 drives the feeding rack 413 to move along the loading slide rail 411 to the top of the workpiece channel 340; when the driving rod 4141 of the second driving member 414 extends along the Z-axis direction, the balancing block 415 and the linear guide shaft 4172 move synchronously therewith, keeping the driving rod 4141 extending straightly, and at the same time, the vacuum suction head 4162 moves along the negative half-axis direction of the Z-axis to the workpiece channel 340 to suck the workpiece 200 to be processed ; After the suction is completed, when the driving rod 4141 of the second driving member 414 retracts along the Z-axis direction, the balance block 415 and the linear guide shaft 4172 move synchronously therewith, keeping the driving rod 4141 retracted linearly. At the same time, the vacuum suction head 4162 moves with the workpiece to be processed 200 along the positive half-axis direction of the Z-axis; the first driving member 412 drives the feeding rack 413 to move along the loading slide rail 411 to the top of the clamping mechanism 50, and releases the workpiece to be processed 200 to the processing space 500 of the clamping mechanism 50. The clamping mechanism 50 cooperates with the processing mechanism 60 to adjust the processing surface of the workpiece to be processed 200 to the processing direction of the processing mechanism 60. The processing mechanism 60 selects a preset tool or a batching knife 673 as needed, and moves it to the processing space 500 to process the workpiece to be processed 200. At the same time, the detection mechanism 70 obtains image information of the processing space 500.
[0072] Compared with the prior art, the bead turning machine 100 provided in the embodiment of the present invention is provided with a detection mechanism 70 to obtain image information of the processing space 500, which can more intuitively detect the processing process and processing effect.
[0073] The material waiting mechanism 30 is provided with a first rotating power component 32 to drive the first transmission shaft 34 and the second transmission shaft 35 to rotate, so that the inner holes of the workpiece 200 to be processed can be arranged in order in the workpiece channel 340, preventing the suction rod component 416 of the loading mechanism 40 from being unable to absorb the workpiece 200 to be processed.
[0074] When the driving rod of the second driving member 414 of the loading mechanism 40 is extended and retracted, the balance block 415 and the linear guide shaft 4172 move synchronously therewith, thereby improving the extension and retraction stability of the second driving member 414 and improving the reliability of the loading mechanism 40 in sucking the workpiece 200 to be processed.
[0075] The clamping mechanism 50 is provided with a locking cap 525 which can be loosely or tightly mounted on the open end of the groove 5231 . By loosening or tightening the locking cap 525 , the ejector pins 524 of various styles can be replaced.
[0076] The clamping mechanism 50 drives the first clamping unit 520a and the second clamping unit 520b to move toward or away from each other through the screw rod 5412 of the ejection assembly 54, so that the ejector pin 524 can clamp or release the workpiece 200 to be processed.
[0077] The pattern cutting assembly 67 is provided with a Z-axis lifting module 671 to adjust the position of the fourth rotary drive member 672 and the pattern cutting knife 673 on the Z axis. The fourth rotary drive member 672 is fixed to the Z-axis lifting module 671 and independently adjusts the Z-axis position of the pattern cutting knife 673, facilitating processing. In addition, the second rotary motor 6722 drives the third synchronous wheel 677 to rotate, which is driven by a belt to synchronously rotate the fourth synchronous wheel 678, the bearing drive seat 675, and the pattern cutting knife 673. The pattern cutting knife 673 rotates around the Z axis to adjust the angle of the pattern cutting knife 673 and achieve 360-degree angle adjustment. The first rotary motor 6721 drives the first synchronous wheel 674 to rotate, which is driven by a belt to synchronously rotate the transition wheel 6753, the second synchronous wheel 676, and the pattern cutting knife 673, driving the pattern cutting knife 673 to rotate around its center of circle, achieving self-rotating pattern cutting processing.
[0078] The above description is only part of the embodiments of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the utility model description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A feeding device, comprising a feeding mechanism and a waiting mechanism connected to each other, characterized in that: The material waiting mechanism comprises: base plate; A first transmission shaft and a second transmission shaft are arranged on the bottom plate at an interval relative to each other to form a workpiece channel; The rotary power assembly is in transmission connection with the first transmission shaft and the second transmission shaft, and drives the first transmission shaft and the second transmission shaft to rotate so that the inner holes of the workpiece to be processed are arranged in order in the workpiece channel.
2. The feeding device according to claim 1, characterized in that The rotary power assembly includes a driving wheel, a belt and a rotary driving member. The rotary driving member drives the driving wheel to rotate, and the driving wheel drives the first transmission shaft and the second transmission shaft through the belt.
3. The feeding device according to claim 1, characterized in that The material waiting mechanism also includes an adjusting slide, the base plate is fixed to the rotating power assembly, and the rotating power assembly is fixed to the adjusting slide, which is used to adjust the position of the workpiece channel in the Y-axis direction and the Z-axis direction.
4. The feeding device according to claim 3, characterized in that The adjustment slide includes a first adjustment block, a second adjustment block and a third adjustment block. The first adjustment block and the second adjustment block are connected by a slide rail and slider structure extending along the Y-axis direction, and the second adjustment block and the third adjustment block are connected by a slide rail and slider structure extending along the Z-axis direction.
5. The feeding device according to claim 1, characterized in that It also includes a loading mechanism, which includes a loading slide rail, a feeding rack, a driving member, a balancing block, a suction rod assembly and a linear guide shaft. The loading slide rail is extended along the X-axis direction, the feeding rack is slidably arranged on the loading slide rail, the driving member is fixed to the feeding rack, the driving rod of the driving member passes through the balancing block and is fixedly connected to the suction rod assembly, the suction rod assembly is arranged corresponding to the workpiece channel, the linear guide shaft passes through the feeding rack and is fixed to the balancing block, and when the driving rod of the driving member is extended and retracted along the Z-axis direction, the balancing block and the linear guide shaft move synchronously therewith.
6. The feeding device according to claim 5, characterized in that The feeding mechanism further comprises a linear bearing, which is fixed to the feeding rack and sleeved with the linear guide shaft.
7. The feeding device according to claim 5, characterized in that The suction rod assembly includes a suction rod head, a vacuum suction head and an air pipe joint. The suction rod head is fixed to the end of the driving rod of the driving member, the vacuum suction head is arranged at the end of the suction rod head, and the air pipe joint is arranged at the suction rod head.
8. The feeding device according to claim 1, characterized in that The feeding mechanism includes a vibrating plate and a feeding channel. The vibrating plate has a discharge port, which is connected to one end of the feeding channel. The other end of the feeding channel is arranged corresponding to the workpiece channel. The feeding channel is tubular.
9. The feeding device according to claim 8, characterized in that The waiting mechanism also includes a guide frame fixed to the base plate, in a "J" shape, spanning both sides of the first transmission shaft and the second transmission shaft, and the other end of the loading channel passes through the guide frame.
10. A ball turning machine, comprising a frame, a feeding device, a clamping mechanism and a processing mechanism arranged on the frame, characterized in that: The feeding device is the feeding device as described in any one of claims 1-9.