Heat energy recycling device of rice processing equipment
By using branch pipes and busbars to discharge distilled water in the spiral pipeline in rice processing equipment, the problem of condensate retention affecting heat exchange efficiency is solved, and efficient heat energy reuse is achieved.
Patent Information
- Application Number
- CN202422337845.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the rice processing process, the condensed water of steam condensed in the spiral tube remains, affecting the heat exchange efficiency between steam and cold water.
The distilled water in the spiral pipe is discharged from the spiral pipe to prevent the residue of condensation water. Through the combination of drying tanks, heat exchange components, spiral pipes, branch pipes and bus pipes, efficient heat exchange between steam and cold water is achieved.
The heat exchange efficiency between the spiral pipe and cold water is improved, and the condensate water is prevented from remaining a large amount of insulated in the spiral pipe, which improves the efficiency of reuse of heat energy.
Smart Images

Figure CN223283470U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat energy recycling devices, in particular to a heat energy recycling device for rice processing equipment. Background Art
[0002] Thermal energy recycling is the process of recycling and utilizing waste heat generated in industrial and daily life processes through various technical means to improve energy efficiency and reduce environmental pollution. During the industrial production process, a large amount of heat energy is discharged into the environment in the form of waste gas, wastewater, etc., causing energy waste and environmental pollution.
[0003] Among them, in the rice production process, a drying tank is needed to dry the rice. A large amount of steam will be generated in the drying process. These steam can be effectively recovered and utilized by installing a waste heat recovery device. The common waste heat recovery method is: the steam is introduced into the spiral tube, and the heat in the steam is exchanged with the cold water in the water tank through the spiral tube, and then the cold water is heated and reused. In actual use, the steam condenses when it encounters cold in the spiral tube, and the liquefied condensed water is retained in the spiral tube and is not easy to discharge. The condensed water affects the heat exchange efficiency between the steam and the cold water. Therefore, we propose a heat energy recovery device for rice processing equipment. Utility Model Content
[0004] The purpose of the utility model is to provide a heat energy recycling device for rice processing equipment. The heat energy recycling device for rice processing equipment discharges distilled water in a spiral pipe through a branch pipe and a manifold, thereby preventing a large amount of distilled water from remaining in the spiral pipe and affecting the heat exchange efficiency between the spiral pipe and cold water.
[0005] The utility model provides a heat energy recycling device for rice processing equipment, comprising a drying tank body, on which a heat exchange component is installed, and the heat exchange component is used to centrally discharge condensed water generated when the drying tank body is used to recycle heat energy.
[0006] The heat exchange assembly includes a heat exchange box, connectors, spiral pipes, branch pipes and manifolds;
[0007] The spiral pipe is installed in the cavity of the heat exchange box body, the air inlet end of the spiral pipe is connected to the drying tank body through the connecting piece, the branch pipe is evenly distributed along the bottom surface of the heat exchange box body, the top end of the branch pipe is connected to the spiral pipe, and the manifold is connected to the end of the branch pipe away from the spiral pipe.
[0008] Preferably, the connecting member includes a top cover, an air guide pipe, an air guide housing and a filter element;
[0009] The top cover is installed on the top of the drying tank body, the air guide shell is connected to the top cover through the air guide pipe, the air outlet end of the air guide shell is connected to the spiral pipe, and the filter element is used to filter the steam entering the air guide shell.
[0010] Preferably, the filter element includes a sealing plug, a connecting rod and a mesh plate;
[0011] The sealing plug is inserted into the top slot of the air guide housing, the top end of the connecting rod is fixedly connected to the sealing plug, the mesh plate is fixedly connected to the bottom end of the connecting rod, and the mesh plate is inserted into the cavity of the air guide housing.
[0012] Preferably, an exhaust component is installed at the air outlet end of the spiral pipe;
[0013] The exhaust component includes a vertical pipe and an exhaust elbow;
[0014] The outer periphery of the vertical pipe is fixedly connected to the heat exchange box, and the exhaust elbow is communicated with the spiral pipe through the vertical pipe.
[0015] Preferably, a stirring assembly is installed in the heat exchange box, and the stirring assembly is used to stir the water source in the heat exchange box;
[0016] The stirring assembly includes a fixed disk, a transmission shaft, a motor, a stirring paddle and a locking member;
[0017] The fixed disk is connected to the heat exchange box through the locking piece, the transmission shaft is rotatably connected to the fixed disk through a bearing, the output end of the motor is fixedly connected to the top end of the transmission shaft, and the stirring paddles are evenly distributed along the transmission shaft.
[0018] Preferably, the locking member comprises an arc-shaped plate and a bolt;
[0019] The arc-shaped plate is fixedly connected to the heat exchange box body, and the arc-shaped plate is connected to the fixing plate through the bolts.
[0020] Preferably, a water inlet pipe is fixedly connected to the heat exchange box body, and a flange is provided at one end of the water inlet pipe away from the heat exchange box body.
[0021] Preferably, a water outlet pipe is fixedly connected to the bottom end of the heat exchange box body, and a rubber plug is provided at the bottom of the water outlet pipe, and the rubber plug is used to control the opening and closing of the water outlet pipe.
[0022] Preferably, a control valve is installed at the water outlet end of the manifold, and the control valve is used to control the opening and closing of the manifold.
[0023] Preferably, a rubber ring is provided between the top cover and the drying tank body, and the rubber ring is used to improve the sealing between the top cover and the drying tank body.
[0024] The present invention provides a heat energy recycling device for rice processing equipment through improvement, which has the following improvements and advantages compared with the prior art:
[0025] By using the drying tank body, heat exchange box body, connectors, spiral pipes, branch pipes, manifolds, etc. in conjunction with each other, the top of the drying tank body and the spiral pipe are connected by the connector. When the drying tank body is drying rice, the steam in the drying tank body is collected into the spiral pipe through the connector. After the steam completes heat exchange with the cold water in the heat exchange box body in the spiral pipe, the distilled water in the spiral pipe enters the manifold through the branch pipe for discharge, thereby preventing a large amount of distilled water from remaining in the spiral pipe and improving the heat exchange efficiency between the spiral pipe and the cold water. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 This is a schematic diagram of the structure of the utility model;
[0028] Figure 2 This is a schematic diagram of the structure of the spiral pipe, branch pipe and manifold in the present invention;
[0029] Figure 3 This is a schematic structural diagram of the top cover, air guide pipe and air guide housing in the utility model;
[0030] Figure 4 This is a schematic structural diagram of the sealing plug, connecting rod and mesh plate in the present invention;
[0031] Figure 5 It is a structural schematic diagram of the fixed disk, transmission shaft and motor in the utility model.
[0032] Description of reference numerals:
[0033] 1-drying tank body, 2-heat exchange component, 21-heat exchange box body, 211-water inlet pipe, 212-water outlet pipe, 213-rubber plug, 22-connecting part, 221-top cover, 222-air guide pipe, 223-air guide shell, 224-filter element, 224a-sealing plug, 224b-connecting rod, 224c-mesh plate, 23-spiral pipe, 231-exhaust part, 231a-vertical pipe, 231b-exhaust elbow, 24-branch pipe, 25-manifold, 251-control valve, 3-stirring component, 31-fixed plate, 32-drive shaft, 33-motor, 34-stirring paddle, 35-locking part, 351-arc plate, 352-bolt. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0035] In the description of the present invention, it should be understood that the terms "center" - "longitudinal" - "transverse" - "length" - "width" - "thickness" - "up" - "down" - "front" - "back" - "left" - "right" - "vertical" - "horizontal" - "top" - "bottom" - "inside" - "outside" - "clockwise" - "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0036] In the description of the present invention, it should be understood that the terms "first"-"second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first"-"second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed"-"connected"-"connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0037] In this embodiment, if Figure 1 and Figure 2 As shown, a heat energy recycling device for rice processing equipment includes a drying tank body 1, on which a heat exchange component 2 is installed. The heat exchange component 2 is used to centrally discharge condensed water generated when the drying tank body 1 is used to recycle heat energy. The heat exchange component 2 includes a heat exchange box body 21, a connector 22, a spiral pipe 23, a branch pipe 24 and a manifold 25. The spiral pipe 23 is installed in the cavity of the heat exchange box body 21, and the air inlet end of the spiral pipe 23 is connected to the drying tank body 1 through the connector 22. The branch pipe 24 is evenly distributed along the bottom surface of the heat exchange box body 21, and the top of the branch pipe 24 is connected to the spiral pipe 23. The manifold 25 is connected to the end of the branch pipe 24 away from the spiral pipe 23.
[0038] Therefore, the top of the drying tank body 1 and the spiral pipe 23 are connected using the connecting piece 22. When the drying tank body 1 is drying rice, the steam is collected into the spiral pipe 23 through the connecting piece 22. After the steam completes heat exchange in the heat exchange box 21, the distilled water in the spiral pipe 23 enters the manifold 25 through the branch pipe 24 for discharge, thereby preventing a large amount of distilled water from remaining in the spiral pipe 23 and improving the heat exchange efficiency between the spiral pipe 23 and cold water.
[0039] Furthermore, the drying tank body 1 is used to dry rice, and the connecting piece 22 is used to collect the steam generated by the drying tank body 1 into the spiral pipe 23. Four branch pipes 24 are provided, and the branch pipes 24 are used to guide the distilled water in the spiral pipe 23. The setting of the manifold 25 facilitates the collection of distilled water.
[0040] In some embodiments, as Figure 3 As shown, the connecting member 22 includes a top cover 221, an air guide pipe 222, an air guide shell 223 and a filter 224. The top cover 221 is installed at the top of the drying tank body 1. The air guide shell 223 is connected to the top cover 221 through the air guide pipe 222. The air outlet end of the air guide shell 223 is connected to the spiral pipe 23. The filter 224 is used to filter the steam entering the air guide shell 223.
[0041] Furthermore, the top cover 221 is used to collect the steam generated by the drying tank body 1 into the air guide pipe 222, and the air guide pipe 222 is used to introduce the steam into the air guide shell 223, and the air guide shell 223 is used to accommodate the filter element 224.
[0042] In some embodiments, as Figure 4 As shown, the filter element 224 includes a sealing plug 224a, a connecting rod 224b and a mesh plate 224c. The sealing plug 224a is inserted into the top slot of the air guide shell 223, the top end of the connecting rod 224b is fixedly connected to the sealing plug 224a, the mesh plate 224c is fixedly connected to the bottom end of the connecting rod 224b, and the mesh plate 224c is inserted into the cavity of the air guide shell 223.
[0043] Furthermore, the thread processed on the outer periphery of the sealing plug 224a and the air guide shell 223 are detachably connected, and the connecting rod 224b connects the mesh plate 224c and the sealing plug 224a. The mesh plate 224c is used to filter impurities in the steam to prevent impurities from entering the spiral pipe 23.
[0044] In some embodiments, as Figure 2 As shown, an exhaust component 231 is installed at the air outlet end of the spiral pipe 23. The exhaust component 231 includes a vertical pipe 231a and an exhaust elbow 231b. The outer periphery of the vertical pipe 231a is fixedly connected to the heat exchange box body 21, and the exhaust elbow 231b is connected to the spiral pipe 23 through the vertical pipe 231a.
[0045] Furthermore, the exhaust elbow 231 b is designed to be U-shaped to prevent rainwater from entering the spiral pipe 23 when used outdoors. The vertical pipe 231 a is used to connect the exhaust elbow 231 b and the spiral pipe 23 .
[0046] In some embodiments, as Figure 5 As shown, a stirring assembly 3 is installed in the heat exchange box 21, and the stirring assembly 3 is used to stir the water source in the heat exchange box 21. The stirring assembly 3 includes a fixed disk 31, a transmission shaft 32, a motor 33, a stirring paddle 34 and a locking piece 35. The fixed disk 31 is connected to the heat exchange box 21 through the locking piece 35, and the transmission shaft 32 is rotatably connected to the fixed disk 31 through a bearing. The output end of the motor 33 is fixedly connected to the top of the transmission shaft 32, and the stirring paddles 34 are evenly distributed along the transmission shaft 32.
[0047] Furthermore, the fixed disk 31 is processed into a circle, and a threaded hole is processed on the outer periphery of the fixed disk 31. The transmission shaft 32 rotates in the fixed disk 31 through a bearing. The motor 33 is connected to the transmission shaft 32 through a coupling. There are multiple stirring paddles 34. The rotation of the stirring paddles 34 drives the water source in the heat exchange box 21 to move, thereby making the water source and the spiral pipe 23 fully contact.
[0048] In some embodiments, as Figure 5 As shown, the locking member 35 includes an arc-shaped plate 351 and a bolt 352 . The arc-shaped plate 351 is fixedly connected to the heat exchange box 21 , and the arc-shaped plate 351 is connected to the fixing plate 31 via the bolt 352 .
[0049] Furthermore, two arc-shaped plates 351 are provided, and the fixing plate 31 is installed between the two arc-shaped plates 351 . The bolts 352 are used to fix the installation positions of the arc-shaped plates 351 and the fixing plate 31 .
[0050] In some embodiments, as Figure 1 As shown, a water inlet pipe 211 is fixedly connected to the heat exchange box body 21 , and a flange is provided at one end of the water inlet pipe 211 away from the heat exchange box body 21 .
[0051] Furthermore, the water inlet pipe 211 is connected to an external pipeline through a flange, and cold water is brought into the heat exchange box 21 through the water inlet pipe 211.
[0052] In some embodiments, as Figure 1 As shown, the bottom end of the heat exchange box 21 is fixedly connected to a water outlet pipe 212 , and a rubber plug 213 is provided at the bottom of the water outlet pipe 212 . The rubber plug 213 is used to control the opening and closing of the water outlet pipe 212 .
[0053] Furthermore, the rubber plug 213 and the water outlet pipe 212 are directly detachably connected. When the rubber plug 213 is opened, the water outlet pipe 212 discharges the water source in the heat exchange box 21 .
[0054] In some embodiments, as Figure 2 As shown, a control valve 251 is installed at the water outlet end of the manifold 25 , and the control valve 251 is used to control the opening and closing of the manifold 25 .
[0055] Furthermore, a control valve 251 is installed at the open end of the manifold 25 , and the control valve 251 is opened to discharge the distilled water collected in the manifold 25 .
[0056] In some embodiments, as Figure 1 As shown, a rubber ring is provided between the top cover 221 and the drying tank body 1 , and the rubber ring is used to improve the sealing between the top cover 221 and the drying tank body 1 .
[0057] Furthermore, a rubber ring is located between the top cover 221 and the drying tank body 1 to prevent steam from leaking from the gap between the top cover 221 and the drying tank body 1 .
[0058] The working principle of this application is described below with a preferred embodiment:
[0059] Cold water is introduced into the heat exchange box 21 through the water inlet pipe 211. When the drying tank 1 is used to dry rice, the hot steam generated in the drying tank 1 enters the air guide pipe 222 through the top cover 221. When the steam enters the heat-conducting shell 223 along the air guide pipe 222, the mesh plate 224c located in the air guide shell 223 filters the impurities in the steam. Then the steam enters the spiral pipe 23, and the heat in the steam is transferred to the spiral pipe 23. Then, the cold water in the heat exchange box 21 and the heat on the spiral pipe 23 are exchanged, and the cold water in the heat exchange box 21 is heated. The distilled water generated after the steam condenses in the spiral pipe 23 is collected into the manifold 25 along the branch pipe 24. The steam after cooling is discharged through the vertical pipe 231a and the exhaust elbow 231b. Open the control valve 251 in the manifold 25 to collect the distilled water in the manifold 25, start the motor 33 to drive the drive shaft 32 to rotate in the fixed disk 31, and then the stirring paddle 34 on the drive shaft 32 stirs the cold water in the heat exchange box 21 to make the cold water and the spiral pipe 23 fully contact, thereby improving the heat exchange efficiency of the cold water. However, when the stirring paddle 34 needs to be maintained, rotate the bolt 352 in the arc plate 351, the bolt 352 and the fixed disk 31 are separated, and then the drive shaft 32 is removed from the heat exchange box 21 for cleaning, rotate the sealing plug 224a and the air guide shell 223 to separate, move the sealing plug 224a upward to drive the connecting rod 224b to remove the mesh plate 224c from the air guide shell 223, and then clean the impurities retained in the air guide shell 223.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A heat energy recycling device for rice processing equipment, comprising a drying tank (1), characterized in that: A heat exchange component (2) is installed on the drying tank body (1), and the heat exchange component (2) is used to centrally discharge condensed water generated when the drying tank body (1) recycles heat energy: The heat exchange assembly (2) comprises a heat exchange box (21), a connector (22), a spiral pipe (23), a branch pipe (24) and a manifold (25); The spiral pipe (23) is installed in the cavity of the heat exchange box (21), the air inlet end of the spiral pipe (23) is connected to the drying tank (1) through the connecting piece (22), the branch pipe (24) is evenly distributed along the bottom surface of the heat exchange box (21), the top end of the branch pipe (24) is connected to the spiral pipe (23), and the confluence pipe (25) is connected to the end of the branch pipe (24) away from the spiral pipe (23).
2. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: The connecting member (22) includes a top cover (221), an air guide pipe (222), an air guide housing (223) and a filter (224); The top cover (221) is installed on the top of the drying tank body (1); the air guide shell (223) is connected to the top cover (221) through the air guide pipe (222); the air outlet end of the air guide shell (223) is connected to the spiral pipe (23); and the filter element (224) is used to filter the steam entering the air guide shell (223).
3. The heat energy recycling device for rice processing equipment according to claim 2, characterized in that: The filter element (224) includes a sealing plug (224a), a connecting rod (224b) and a mesh plate (224c); The sealing plug (224a) is inserted into the top slot of the air guide housing (223), the top end of the connecting rod (224b) is fixedly connected to the sealing plug (224a), the mesh plate (224c) is fixedly connected to the bottom end of the connecting rod (224b), and the mesh plate (224c) is inserted into the cavity of the air guide housing (223).
4. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: An exhaust member (231) is installed at the air outlet end of the spiral pipe (23); The exhaust component (231) includes a vertical pipe (231a) and an exhaust elbow (231b); The outer periphery of the vertical pipe (231a) is fixedly connected to the heat exchange box (21), and the exhaust elbow (231b) is connected to the spiral pipe (23) through the vertical pipe (231a).
5. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: A stirring assembly (3) is installed in the heat exchange box (21), and the stirring assembly (3) is used to stir the water source in the heat exchange box (21); The stirring assembly (3) includes a fixed disk (31), a transmission shaft (32), a motor (33), a stirring paddle (34) and a locking member (35); The fixed disk (31) is connected to the heat exchange box (21) through the locking member (35), the transmission shaft (32) is rotatably connected to the fixed disk (31) through a bearing, the output end of the motor (33) is fixedly connected to the top end of the transmission shaft (32), and the stirring paddles (34) are evenly distributed along the transmission shaft (32).
6. The heat energy recycling device for rice processing equipment according to claim 5, characterized in that: The locking member (35) includes an arc-shaped plate (351) and a bolt (352); The arc-shaped plate (351) is fixedly connected to the heat exchange box (21), and the arc-shaped plate (351) is connected to the fixed plate (31) via the bolts (352).
7. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: A water inlet pipe (211) is fixedly connected to the heat exchange box (21), and a flange is provided at one end of the water inlet pipe (211) away from the heat exchange box (21).
8. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: The bottom end of the heat exchange box (21) is fixedly connected to a water outlet pipe (212), and a rubber plug (213) is provided at the bottom of the water outlet pipe (212). The rubber plug (213) is used to control the opening and closing of the water outlet pipe (212).
9. The heat energy recycling device for rice processing equipment according to claim 1, characterized in that: A control valve (251) is installed at the water outlet end of the conduit (25), and the control valve (251) is used to control the opening and closing of the conduit (25).
10. The heat energy recycling device for rice processing equipment according to claim 2, characterized in that: A rubber ring is provided between the top cover (221) and the drying tank body (1), and the rubber ring is used to improve the sealing performance between the top cover (221) and the drying tank body (1).