Automobile wire harness protection structure
The adjustable protective structure and thermal insulation structure solve the problems of wiring harness length adjustment and high-temperature aging, and realize the flexible wrapping and efficient heat insulation of the wiring harness, extending the service life of the wiring harness.
Patent Information
- Application Number
- CN202422562676.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing automotive wiring harness protection structure has poor dimensional adjustment effect when adapted to different lengths, and accelerates aging in high-temperature environments, affecting service life.
It adopts adjustable protection structure and thermal insulation structure, including corrugated pipes, inner pipes, outer pipes, locking parts and thermal filling layers, to achieve flexible wrapping of wire harnesses and high-temperature thermal insulation protection.
It realizes flexible length adjustment and efficient heat insulation of the wiring harness, prevents the impact of high temperature on the wiring harness and extends the service life.
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Figure CN223285534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wiring harness protection, in particular to an automobile wiring harness protection structure. Background Art
[0002] With the continuous development of technology, cars have generally entered the homes of ordinary people. As a result, the competition among the automobile industry has become increasingly fierce. Consumers have higher and higher requirements for cars. They not only pursue safety, but also driving comfort. The automobile wiring harness is the network body of the automobile circuit. Without the wiring harness, there is no automobile circuit. The wiring harness refers to the contact terminal (connector) punched from copper material. After the wire and cable are crimped, the outside is plastic-pressed with an insulator or an additional metal shell, etc., the wiring harness is bundled to form a component connecting the circuit. The automobile wiring harness is distributed in various positions inside the car and is used to form the overall line operation of the car.
[0003] The existing application number is 202322340605.2, which is an automotive wiring harness with a protective structure, including two connectors and several wire bodies; the protective mechanism includes several protective frames, several connecting parts, several mounting plates and several springs. A movable cavity is opened inside the protective frame, the mounting plate is fixedly installed at one end of the connecting part, and the mounting plate is slidably connected inside the movable cavity. The spring is installed on one side of the mounting plate, and the spring is located between the mounting plate and the inner wall of the movable cavity. The connecting part is slidably connected inside the movable cavity through the mounting plate.
[0004] Although the above-mentioned existing device can provide good protection for the automotive wiring harness and meet subsequent bending requirements, it has poor size adjustment effect when adapting to automotive wiring harnesses of different lengths. At the same time, when the automotive wiring harness is installed inside the car, the high temperature generated by the engine and other equipment will affect the exposed part of the automotive wiring harness, causing the automotive wiring harness to age faster and affecting its overall service life. Utility Model Content
[0005] The purpose of the present utility model is to provide an automobile wiring harness protection structure to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a car wiring harness protection structure, including a first joint, an adjustable protection structure, a second joint, a wiring harness main body and a heat insulation structure, the first joint is docked with an adjustable protection structure on the rear side, the adjustable protection structure is provided with a second joint on the rear side, the wiring harness main body is installed inside the first joint, the adjustable protection structure and the second joint, the adjustable protection structure is provided with a heat insulation structure inside, the adjustable protection structure includes a corrugated pipe, an inner tube docked with both sides of the corrugated pipe, side strips fastened to both sides of the inner tube, an outer tube sleeved on the outside of the inner tube, a guide strip provided at the upper end of the inner tube, and a locking member provided at the upper end of the outer tube and connected to the inside of the guide strip.
[0007] Preferably, the locking member includes a shell fastened to the upper end of the outer tube, a pressure block rotatably connected to the upper end of the shell, a connecting piece provided at the lower end of the pressure block, a swing arm docked to the inside of the connecting piece, a docking block docked to the lower end of the swing arm, a locking bar fastened to the outside of the docking block and plugged into the lower end of the shell, a connecting rod plugged into the upper end of the locking bar, and a compression spring provided on the outside of the connecting rod and abutted against the upper end of the locking bar, and the lower end of the locking bar is connected to the inside of the guide bar.
[0008] Preferably, the thermal insulation structure includes a first thermal insulation filling layer arranged inside the outer tube and a second thermal insulation filling layer arranged inside the inner tube.
[0009] Preferably, the guide bar further includes a locking groove opened on the outside, and the locking groove is connected to the bottom of the locking bar.
[0010] Preferably, the inner tubes are symmetrically arranged along the front and back of the corrugated tube, and the inner diameters of the inner tubes on both sides are smaller than the inner diameters of the first joint and the second joint.
[0011] Preferably, the side strips are symmetrically installed on the left and right sides of the inner tube, and the inner tube is slidably connected to the inside of the outer tube through the side strips on both sides.
[0012] Preferably, the guide bar is entirely embedded in the upper end of the outer tube, and the shape of the locking groove provided on the upper end of the guide bar is adapted to the shape of the bottom of the locking bar.
[0013] Preferably, the swing arm is rotatably connected to the interior of the shell, and the upper end and the lower end of the swing arm are respectively connected to the connecting piece and the hollow space inside the docking block.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model provides an adjustable protection structure, namely the arrangement of a corrugated tube, an inner tube and an outer tube, which can wrap the wire harness to prevent it from being exposed, so that the external high temperature is not easily affected by the wire harness.
[0016] 2. The utility model is provided with a locking piece, that is, by squeezing the pressure block at the upper end of the shell, the pressure block can push the swing arm downward through the connecting piece connected at the bottom, so that the docking block connected on the other side of the swing arm moves up accordingly. In this way, the lock of the lock rod and the lock groove opened at the upper end of the guide bar can be easily released, so that the outer tube can be moved outward along the outside of the inner tube to adjust the wrapped protection length to meet the protection requirements of wire harnesses of different lengths.
[0017] 3. The utility model provides a heat insulation structure, namely the first heat insulation filling layer and the second heat insulation filling layer provided inside the outer tube and the inner tube, which can block the external high temperature, avoid the high temperature from accelerating the aging of the wire harness, and ensure the service life of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the adjustable protective structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the split structure of the adjustable protective structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the docking structure of the locking member and the guide strip of the utility model;
[0022] Figure 5 This is a schematic diagram of the internal structure of the locking member of the present invention from the right side;
[0023] Figure 6 This is a schematic diagram of the interior of the thermal insulation structure of the present invention.
[0024] In the figure: first connector-1, adjustable protective structure-2, bellows-21, inner tube-22, side strip-23, outer tube-24, guide strip-25, lock slot-a, locking piece-26, shell-261, pressure block-262, connecting piece-263, swing arm-264, docking block-265, locking strip-266, connecting rod-267, compression spring-268, second connector-3, wiring harness body-4, thermal insulation structure-5, first thermal insulation filling layer-51, second thermal insulation filling layer-52. DETAILED DESCRIPTION
[0025] In order to further explain the technical solution of the present invention, specific embodiments are described in detail below.
[0026] See also Figure 1 The utility model provides an automobile wiring harness protection structure, including a first joint 1, an adjustable protection structure 2, a second joint 3, a wiring harness main body 4 and a heat insulation structure 5. The adjustable protection structure 2 is docked on the rear side of the first joint 1, and the second joint 3 is provided on the rear side of the adjustable protection structure 2. The wiring harness main body 4 is installed inside the first joint 1, the adjustable protection structure 2 and the second joint 3, and the heat insulation structure 5 is provided inside the adjustable protection structure 2.
[0027] See also Figure 2-3 The adjustable protection structure 2 in this embodiment includes a bellows 21 for bending, an inner tube 22 symmetrically docked on both sides of the bellows 21 to achieve wrapping protection for the automobile wiring harness, side strips 23 symmetrically fixed on both sides of the inner tube 22 for sliding connection, an outer tube 24 movably sleeved on the outside of the inner tube 22 and retractable to adjust the wrapping protection length, a guide strip 25 docked at the upper end of the inner tube 22 for enhancing the smoothness of telescopic movement and subsequent adjustment of the locking effect, and a locking piece 26 provided at the upper end of the outer tube 24 and connected to the inside of the guide strip 25.
[0028] The guide bar 25 further includes locking grooves a equidistantly arranged on the outside in a longitudinal straight line, and the locking grooves a are connected to the bottom of the locking bar 266. Thus, by providing multiple locking grooves a, flexible and diverse telescopic adjustment can be ensured.
[0029] Among them, the inner tube 22 is symmetrically arranged along the front and back of the corrugated tube 21, and the inner diameters of the inner tubes 22 on both sides are smaller than the inner diameters of the first joint 1 and the second joint 3, ensuring that the automobile wiring harness can be stably arranged inside the inner tube 22 and the corrugated tube 21 for efficient wrapping and protection activities; the side strips 23 are symmetrically installed on the left and right sides of the inner tube 22, and the inner tube 22 is slidably connected to the inside of the outer tube 24 through the side strips 23 on both sides, ensuring that the inner tube 22 and the outer tube 24 are stably constructed in a telescopic adjustment state through the side strips 23 on both sides; the guide strip 25 is integrally embedded in the upper end of the outer tube 24, and the shape of the locking groove a opened at the upper end of the guide strip 25 is adapted to the shape of the bottom of the locking strip 266, ensuring that when the outer tube 24 is pulled outward, the locking strip 266 can be intermittently plugged and locked along the locking groove a opened at the upper end of the guide strip 25.
[0030] See also Figure 4-5 The locking member 26 in this embodiment includes a shell 261 that is tightly connected to the upper end of the outer tube 24, a pressure block 262 that is rotatably connected to the right side of the upper end of the shell 261 and can be used to press down and unlock, a connecting piece 263 that is fixedly connected to the lower end of the pressure block 262 and has a horizontal hollow groove inside, a swing arm 264 that is docked inside the connecting piece 263 for swinging, a docking block 265 that is docked at the lower end of the swing arm 264, a locking bar 266 that is tightly connected to the outside of the docking block 265 and vertically plugged into the lower end of the shell 261, a connecting rod 267 that is vertically plugged into the upper end of the locking bar 266 for supporting the guide, a compression spring 268 that is provided on the outside of the connecting rod 267 and abuts against the upper end of the locking bar 266, and the lower end of the locking bar 266 is connected to the inside of the guide bar 25.
[0031] Among them, the swing arm 264 is rotatably connected to the inside of the shell 261, and the lower end of the swing arm 264 is respectively connected to the hollow inside of the connecting piece 263 and the docking block 265. In this way, the connecting piece 263, the swing arm 264 and the docking block 265 can be stably combined to realize convenient transmission locking activities.
[0032] See also Figure 6 The thermal insulation structure 5 in this embodiment includes a first thermal insulation filling layer 51 arranged inside the outer tube 24, and the first thermal insulation filling layer 51 is filled along three sides of the inner side of the outer tube 24, and the size of the first thermal insulation filling layer 51 at the bottom is larger than the size of the first thermal insulation filling layers 51 on the left and right sides, and a second thermal insulation filling layer 52 is filled inside the inner tube 22 to improve the thermal insulation effect.
[0033] Among them, the first thermal insulation filling layer 51 and the second thermal insulation filling layer 52 are both made of polyurethane foam filling. In this way, the outer tube 24 and the inner tube 22 filled with the first thermal insulation filling layer 51 and the second thermal insulation filling layer 52 can provide thermal insulation and protection for the automobile wiring harness, thereby avoiding the high temperature generated inside the automobile and causing accelerated aging of the wiring harness.
[0034] Here’s how it works:
[0035] When the automobile wiring harness protection structure is to be used, the first connector 1 and the second connector 3 can be connected to the front and rear sides of the adjustable protection structure 2 to realize the overall composition of the protection structure. At this time, the automobile wiring harness can be inserted into the first connector 1, the adjustable protection structure 2 and the second connector 3 to wrap the automobile wiring harness as a whole for protection, thereby avoiding the exposure of the automobile wiring harness and reducing the problem of high temperature generated by the operation of the automobile affecting the wiring harness.
[0036] The bellows 21 provided inside the adjustable protective structure 2 can provide bending adaptability when the automobile wiring harness needs to be bent, thereby ensuring the stability of the automobile wiring harness connection. At the same time, the inner tube 22 connected to the front and rear sides of the bellows 21 can cooperate with the outer tube 24 sleeved on the outside to achieve wrapping protection for the entire wiring harness, thereby avoiding contact wear between the automobile wiring harness and the interior of the vehicle body, thereby extending the service life of the automobile wiring harness.
[0037] Furthermore, when it is necessary to wrap and protect wire harnesses of different lengths, the pressing block 262 connected to the upper end of the shell 261 can be pressed down to push the internally connected swing arm 264 downward through the connecting piece 263 connected at the bottom. In this way, the docking block 265 docked at the lower end of the swing arm 264 will realize the upward movement of the entire locking bar 266 through the swing of the swing arm 264. In this way, the locking bar 266 will be guided by the upper end plug-in connecting rod 267 to achieve stable upward movement and squeeze the compression spring 268 against the upper end. When the locking bar 266 moves into the interior of the shell 261, the plug-in lock of the lock groove a opened between the bottom of the locking bar 266 and the upper end of the guide bar 25 can be released. As a result, the user can push the outer tube 24 as a whole to make the outer tube 24 cooperate with the left and right sides of the inner tube 22. The side strips 23 and the guide strips 25 provided at the upper end are guided to move outward for adjustment. In this way, the outward-moved outer tube 24 will lengthen the use length of the wire harness protection structure, so that it can meet the requirements of the wrapping protection of longer wire harnesses. Moreover, after the outward pulling adjustment of the outer tube 24 is completed, the pressure block 262 can be loosened to make the compression spring 268 compressed at the upper end of the locking strip 266 rebound. In this way, the locking strip 266 will automatically move downward to reinsert into the locking groove a inside the upper end of the guide strip 25 for plugging and locking. At the same time, as the locking strip 266 moves downward for plugging and locking, the docking block 265 will drive the swing arm 264 to automatically push up the connecting piece 263 and the pressure block 262 on the right side of the swing arm 264, thereby achieving automatic reset transmission, thereby achieving flexible adjustment of the use length of the wire harness protection structure and convenient locking or unlocking activities.
[0038] At the same time, the second thermal insulation filling layer 52 and the first thermal insulation filling layer 51 provided inside the inner tube 22 and the outer tube 24 can make the inner tube 22 and the outer tube 24 have certain thermal insulation properties to block the high temperature generated by the operation of the car, avoid high temperature from accelerating the aging rate of the wire harness, and improve the overall service life of the wire harness.
[0039] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automotive wiring harness protection structure, characterized in that: The invention comprises a first joint (1), an adjustable protective structure (2), a second joint (3), a wiring harness body (4) and a heat insulation structure (5), wherein the first joint (1) is connected to the adjustable protective structure (2) at the rear side, the second joint (3) is provided at the rear side of the adjustable protective structure (2), the wiring harness body (4) is installed inside the first joint (1), the adjustable protective structure (2) and the second joint (3), the heat insulation structure (5) is provided inside the adjustable protective structure (2), and the adjustable protective structure (2) comprises a corrugated tube (21), an inner tube (22) connected to both sides of the corrugated tube (21), side strips (23) fastened to both sides of the inner tube (22), an outer tube (24) sleeved on the outside of the inner tube (22), a guide strip (25) provided at the upper end of the inner tube (22), and a locking member (26) provided at the upper end of the outer tube (24) and connected to the inside of the guide strip (25).
2. The automotive wiring harness protection structure according to claim 1, characterized in that: The locking member (26) includes a housing (261) fastened to the upper end of the outer tube (24), a pressure block (262) rotatably connected to the upper end of the housing (261), a connecting piece (263) provided at the lower end of the pressure block (262), a swing arm (264) docked inside the connecting piece (263), a docking block (265) docked at the lower end of the swing arm (264), a locking bar (266) fastened to the outside of the docking block (265) and plugged into the lower end of the housing (261), a connecting rod (267) plugged into the upper end of the locking bar (266), and a compression spring (268) provided on the outside of the connecting rod (267) and abutted against the upper end of the locking bar (266), wherein the lower end of the locking bar (266) is connected to the inside of the guide bar (25).
3. The automotive wiring harness protection structure according to claim 1, characterized in that: The thermal insulation structure (5) comprises a first thermal insulation filling layer (51) provided inside the outer tube (24) and a second thermal insulation filling layer (52) provided inside the inner tube (22).
4. The automotive wiring harness protection structure according to claim 2, characterized in that: The guide bar (25) further includes a locking groove (a) formed on the outside, and the locking groove (a) is connected to the bottom of the locking bar (266).
5. The automotive wiring harness protection structure according to claim 1, characterized in that: The inner tubes (22) are symmetrically arranged along the front and rear sides of the corrugated tube (21), and the inner diameters of the inner tubes (22) on both sides are smaller than the inner diameters of the first joint (1) and the second joint (3).
6. The automotive wiring harness protection structure according to claim 1, characterized in that: The side strips (23) are symmetrically mounted on the left and right sides of the inner tube (22), and the inner tube (22) is slidably connected to the inside of the outer tube (24) via the side strips (23) on both sides.
7. The automotive wiring harness protection structure according to claim 2, characterized in that: The guide bar (25) is entirely embedded in the interior of the upper end of the outer tube (24), and the shape of the locking groove (a) provided at the upper end of the guide bar (25) is adapted to the shape of the bottom of the locking bar (266).
8. The automotive wiring harness protection structure according to claim 2, characterized in that: The swing arm (264) is rotatably connected to the interior of the housing (261), and the upper and lower ends of the swing arm (264) are respectively connected to the hollow interiors of the connecting piece (263) and the docking block (265).
Citation Information
Patent Citations
Automobile wire harness with protection structure
CN220856146U