Gluten production equipment
Through the extrusion molding, cutting and automatic rotation mechanism of gluten production equipment, the problems of low efficiency of existing equipment and unstable product quality are solved, efficient and automated gluten production are achieved, and the consistency and quality of products are improved.
Patent Information
- Application Number
- CN202422329519.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing gluten production equipment is low efficiency, high labor intensity, and lacks automatic cutting and rotation functions, resulting in unstable product quality.
Gluten production equipment is designed, including gluten extrusion molding, cutting and automatic rotation mechanism, and uses bending flow channels, automatic cutting and rotating motors to achieve efficient and automated production of gluten.
Improve production efficiency, ensure consistency of gluten shape and quality stability, reduce the risk of manual intervention and equipment failure, and improve the uniformity and appearance quality of the product.
Smart Images

Figure CN223286540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gluten production and manufacturing, in particular to gluten production equipment. Background Art
[0002] Existing gluten production equipment primarily relies on manual operation, extruding and cutting gluten dough into shapes. This results in low efficiency, high labor intensity, and inconsistent gluten shapes. While some equipment utilizes mechanized extrusion, these often lack automatic cutting and rotation functions, requiring manual intervention, hindering both production efficiency and product quality. Utility Model Content
[0003] In view of the defects in the prior art, the purpose of this utility model is to provide a gluten production equipment that can smoothly and continuously complete the production of gluten and ensure the molding quality of gluten.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A gluten production equipment, including a gluten extrusion molding mechanism, a gluten cutting mechanism, a gluten automatic rotation mechanism and a finished product transportation mechanism, wherein
[0006] The gluten extrusion molding mechanism includes at least one extrusion assembly, a conveying assembly, and a power assembly. A curved flow channel is formed in the extrusion assembly. The conveying assembly includes a conveying shell and a driving element arranged in the conveying shell. The conveying shell is used to accommodate the gluten dough. The output end of the conveying shell is connected to the flow channel. The conveying assembly is used to provide thrust to make the gluten dough flow in the conveying shell into the flow channel. The output end of the power assembly is fixedly connected to the driving element, and is used to drive the driving element to rotate to generate thrust that can push the gluten dough to flow in the conveying shell into the flow channel.
[0007] The gluten cutting mechanism includes a receiving box and a cutting assembly. A sliding channel is formed inside the receiving box. An inlet and a blanking port connected to the sliding channel are formed on the receiving box. The inlet is connected to the flow channel. The cutting assembly includes a cutting knife and a linear push rod. The cutting knife is slidably installed in the sliding channel. The linear push rod is fixedly installed outside the receiving box. The telescopic end of the linear push rod is fixedly connected to the cutting knife, which is used to drive the cutting knife to slide in the sliding channel to cut the gluten entering the sliding channel from the inlet and push the gluten into the blanking port.
[0008] The gluten automatic rotation mechanism includes a shaping drum, a rotating motor and a winding rod. A shaping channel is formed in the middle of the shaping drum, and a discharge hole connecting the shaping channel and the blanking port is formed on the wall of the shaping drum. The rotating motor is fixedly installed on the shaping drum, and the rotating shaft of the rotating motor is arranged in the shaping channel and arranged in the same direction as the shaping channel. There are two winding rods, which are fixedly connected to the rotating shaft side by side, and the winding rods and the rotating shaft are arranged in the same direction.
[0009] The finished product transportation mechanism is a conveyor belt, which is arranged on one side of the gluten extrusion molding mechanism.
[0010] Optionally, the extrusion assembly includes at least one curved extrusion pipe, the curved shape of the extrusion pipe is S-shaped, and the extrusion assembly is composed of multiple S-shaped extrusion pipes spliced end to end; the cross-section of the flow channel of the extrusion assembly is circular, and the cross-sectional area of the flow channel gradually decreases from the output end of the conveying shell to the direction away from the output end of the conveying shell.
[0011] Optionally, the conveying shell is arranged in a tubular shape, a feed port is formed on the tube wall of the conveying shell, and a discharge port is formed at one end of the conveying shell and is sealed and connected to the flow channel; the conveying assembly also includes a feed hopper, which is fixedly mounted on the tube wall of the conveying shell and is sealed and connected to the feed port; the driving element is a screw rod, which is rotatably arranged inside the conveying shell along the axial direction of the conveying shell, and one end of the screw rod is fixedly connected to the output end of the power assembly; the power assembly includes a drive motor and a reducer, and the drive motor is fixedly connected to one end of the screw rod through the reducer.
[0012] Optionally, the gluten extrusion molding mechanism also includes a support platform and an electric push rod. The support platform includes a platform body and a box cover. The box cover is rotatably connected to the top of the platform body through a hinge. The conveying assembly and the power assembly are fixedly mounted on the box cover. One end of the electric push rod is rotatably connected to the platform body, and the other end of the electric push rod is rotatably connected to the box cover. The electric push rod can drive the box cover to open or close relative to the platform body.
[0013] Optionally, the cutting knife is block-shaped, and the outer contour of the cutting knife fits the inner contour of the sliding channel; a through hole is formed on the cutting knife, one end of the through hole is operably connected to the feed port, and the other end of the through hole is operably connected to the blanking port; the end of the through hole connected to the feed port is formed with a cutting edge extending inward, the outer end face of the cutting edge fits the inner contour of the sliding channel, and the inner end face of the cutting edge is arranged at an angle and smoothly transitions to the inner surface of the through hole.
[0014] Optionally, an extrusion hole is also formed on the receiving box, and when the other end of the through hole is connected to the blanking port, one end of the through hole is connected to the extrusion hole; the gluten cutting mechanism also includes an extrusion push rod, which is fixedly mounted on the receiving box, and the movable end of the extrusion push rod is connected to a push plate, which enters or exits the through hole under the drive of the movable end of the extrusion push rod.
[0015] Optionally, the cutting knife is block-shaped, and the outer contour of the cutting knife fits the inner contour of the sliding channel; a cutting groove is formed on the end face of the cutting knife facing away from the linear push rod, and the cross-section of the cutting groove is semicircular. The cutting groove can be operably connected with the feed port and the blanking port under the drive of the linear push rod; an extrusion hole is also formed on the receiving box, and a limiting block is installed in the receiving box, and a receiving groove is formed on the end face of the limiting block facing the cutting knife, and the receiving groove and the cutting groove can be connected to form a cylindrical blanking channel; when the receiving groove and the cutting groove are completely connected, one end of the cylindrical blanking channel is connected to the extrusion hole, and the other end of the cylindrical blanking channel is connected to the blanking port.
[0016] Optionally, the cross-section of the retracting rod is circular, elliptical, triangular or rectangular.
[0017] Optionally, the end of the winding rod facing away from the rotating motor protrudes from the shaping cylinder.
[0018] Optionally, the gluten automatic rotation mechanism also includes a unloading push rod, which is fixedly mounted on the rotating motor, the rotating shaft is hollow, the unloading end of the unloading push rod is passed through the rotating shaft, and the unloading end can be operably extended between the two winding rods; the unloading hole is in the middle of the wall of the shaping cylinder, and the connection between the rotating shaft and the winding rod and the unloading hole are staggered.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The gluten extrusion molding mechanism of the present application is equipped with a conveying component and a power component. The conveying shell in the conveying component can accommodate the gluten dough and provide the necessary thrust through the driving element, so that the gluten dough flows into the flow channel in a more orderly manner, while the power component generates thrust through the rotation of the driving element to ensure the efficient transportation of the gluten. The entire process does not require long-term human intervention and has a high degree of automation. It not only greatly improves production efficiency, but also reduces equipment failures and cost increases caused by poor maintenance. In addition, the gluten extrusion molding mechanism of the present application also uses an extrusion component. The internal flow channel of the extrusion component is arranged in a curved manner, which effectively improves the uniformity of the gluten during the extrusion process and avoids the stratification problem of the gluten during the extrusion process due to a single straight line flow, thereby improving the uniformity and quality of the product.
[0021] The gluten cutting mechanism is designed to significantly improve the efficiency and quality of gluten processing by designing a housing box and cutting components to work together. The housing box serves as the main carrier, and its internal space is cleverly configured as a sliding channel, allowing the gluten to move smoothly and restrictively during processing, ensuring that the gluten is always maintained in a stable state for cutting, thus avoiding the problem of gluten deformation caused by mechanical force or uneven pressure; the cooperation between the cutting knife and the linear push rod not only ensures that the gluten is quickly pushed to the blanking port after being effectively cut, ensuring a continuous and efficient workflow, but also achieves precise and powerful cutting by adjusting the telescopic control of the linear push rod, which not only achieves continuous and efficient gluten cutting, but also greatly improves the accuracy and stability of cutting;
[0022] The automatic gluten rotation mechanism fundamentally solves the problems of low efficiency, uneven product quality, and manual fatigue in traditional manual operations by integrating key components such as the shaping cylinder, rotating motor, and winding rod. The discharge hole design of the shaping cylinder ensures that the gluten raw materials can flow evenly into the shaping channel, avoiding the problem of uneven shape in traditional handicrafts and maintaining consistent quality of the final product. The setting of the rotating motor automates the entire gluten manufacturing process, and its rotating shaft is arranged in the same direction as the shaping channel, ensuring the continuity and smoothness of the gluten during the winding process. The two side-by-side designs of the winding rods and their arrangement in the same direction as the rotating shaft of the rotating motor not only improve the winding efficiency and tightness, ensure the stability of the winding, but also greatly reduce the pressure of manual operation, and make the gluten products not only beautiful in appearance but also stable in quality;
[0023] The finished product transportation mechanism is a conveyor belt, which can transport the produced gluten to the packaging process. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0025] Figure 1 A three-dimensional diagram of a gluten production device according to a first embodiment of the present invention;
[0026] Figure 2 This is a three-dimensional diagram of the gluten extrusion molding mechanism of the first embodiment of the present utility model;
[0027] Figure 3 This is a front view of the gluten extrusion molding mechanism of Example 1 of the present utility model;
[0028] Figure 4This is a cross-sectional view of the gluten extrusion molding mechanism of Example 1 of the present utility model;
[0029] Figure 5 This is a three-dimensional diagram of the gluten cutting mechanism of the first embodiment of the present invention;
[0030] Figure 6 This is a cross-sectional view of the gluten cutting mechanism of Example 1 of the present utility model;
[0031] Figure 7 for Figure 6 A partial enlarged view of point A in the middle;
[0032] Figure 8 This is a cross-sectional view of the gluten cutting mechanism of the second embodiment of the present invention;
[0033] Figure 9 This is a three-dimensional diagram of the automatic gluten rotation mechanism of Example 1 of the present utility model;
[0034] Figure 10 This is a front view of the gluten automatic rotation mechanism of Example 1 of the present utility model;
[0035] Figure 11 This is a cross-sectional view of the gluten automatic rotation mechanism of Example 1 of the present utility model.
[0036] Figure: 1, gluten extrusion molding mechanism; 2, gluten cutting mechanism; 3, gluten automatic rotation mechanism; 4, finished product transportation mechanism; 11, extrusion assembly; 12, conveying assembly; 13, power assembly; 14, conveying shell; 15, driving element; 16, extrusion pipe; 17, driving motor; 18, speed reducer; 19, feed hopper; 110, support platform; 111, platform; 112, box cover; 113, hinge; 114, electric push rod; 21, storage box ; 22. Sliding channel; 23. Feeding port; 24. Blanking port; 25. Cutting knife; 26. Linear push rod; 27. Through hole; 28. Cutting edge; 29. Extrusion hole; 210. Extrusion push rod; 211. Push plate; 212. Limit block; 213. Cutting groove; 214. Receiving groove; 31. Forming cylinder; 32. Rotating motor; 33. Winding rod; 34. Forming channel; 35. Blanking hole; 36. Rotating axis; 37. Discharge push rod; 38. Discharge end. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0038] Example 1
[0039] The embodiment of the present utility model discloses a gluten production equipment, including a gluten extrusion and molding mechanism 1, a gluten cutting mechanism 2, a gluten automatic rotation mechanism 3 and a finished product transportation mechanism 4; the gluten production process is to first extrude the gluten into strips by the gluten extrusion and molding mechanism 1, and then cut the gluten extruded into strips into gluten blocks of equal length by the gluten cutting mechanism 2; then place the gluten blocks on the gluten automatic rotation mechanism 3, so that the gluten is rotated into a roll to form a gluten finished product; the rolled finished product will fall on the finished product transportation mechanism 4, and will be transported to the packaging line by the finished product transportation mechanism 4 to complete the packaging operation.
[0040] This embodiment will explain the gluten extrusion forming mechanism 1 in detail. Figures 1 to 4 This embodiment discloses a gluten extrusion molding mechanism 1, comprising an extrusion assembly 11, a conveying assembly 12, and a power assembly 13. In this embodiment, there are two extrusion assemblies 11, both of which are connected to the conveying assembly 12, thereby improving the efficiency of gluten extrusion molding. Of course, it is easy to understand that in other embodiments, the number of extrusion assemblies 11 is at least one.
[0041] Furthermore, a curved flow channel is formed in the extrusion assembly 11 of this embodiment; the conveying assembly 12 includes a conveying housing 14 and a driving element 15 arranged in the conveying housing 14, the conveying housing 14 is used to accommodate the gluten dough, the output end of the conveying housing 14 is connected to the flow channel, and the conveying assembly 12 is used to provide thrust to make the gluten dough flow into the flow channel in the conveying housing 14; the output end of the power assembly 13 is fixedly connected to the driving element 15, and is used to drive the driving element 15 to rotate to generate thrust that can push the gluten dough to flow into the flow channel in the conveying housing 14. In other words, the gluten extrusion molding mechanism 1 of the present application is equipped with a conveying assembly 12 and a power assembly 13. The conveying housing 14 in the conveying assembly 12 can accommodate the gluten dough and provide the necessary thrust through the driving element 15, so that the gluten dough flows into the flow channel in a more orderly manner, while the power assembly 13 generates thrust through the rotation of the driving element 15, ensuring efficient gluten transportation. The entire process does not require long-term manual intervention and has a high degree of automation, which not only greatly improves production efficiency but also reduces equipment failures and cost increases caused by poor maintenance. In addition, the gluten extrusion molding mechanism 1 of the present application also adopts an extrusion component 11, and the internal flow channel of the extrusion component 11 is arranged in a curved manner, which cleverly fills the pressure conversion and flow control during the gluten molding process, thereby improving the consistency of food texture and appearance, effectively improving the uniformity of gluten during the extrusion process, and avoiding the stratification problem of gluten during the extrusion process due to a single straight line flow, thereby improving the uniformity and quality of the product.
[0042] Specifically, the extrusion assembly 11 of this embodiment is composed of two S-shaped extrusion pipes 16 spliced end to end in sequence, and the curvature of the extrusion pipe 16 is S-shaped. The internal flow channel in the extrusion assembly 11 is arranged in a curved manner, forming a unique S-shaped pipe layout. This means that when the gluten material is extruded, the material can undergo complex curved motion inside the pipe, thereby achieving more refined morphological control and texture shaping. This design can not only enhance the diversity and complexity of gluten forming, but also improve the elasticity and taste of the gluten. It is easy to understand that in other embodiments, the extrusion assembly 11 should include at least one curved extrusion pipe 16. Of course, in other embodiments, the curved shape of the extrusion pipe 16 can be diversified and is not limited to the S-shape. A spiral or broken line layout may also be adopted to adapt to more specific process requirements.
[0043] Furthermore, the flow channel of the extrusion assembly 11 of this embodiment has a circular cross-section, and its cross-sectional area gradually decreases from the output end of the conveying housing 14 toward the output end. This design effectively improves the density and firmness of the gluten, ensuring uniform compression of the gluten during the extrusion process and significantly preventing uneven gluten cell distribution, thereby significantly improving the taste and appearance of the gluten product. This precise control not only solves the problem of uneven distribution of gluten molecular structure that is common in traditional extrusion molding processes, but also maintains the gluten's desired elasticity and fineness.
[0044] Furthermore, the conveying housing 14 of this embodiment is tubular in shape, with a feed port formed in the wall of the conveying housing 14 and a discharge port formed at one end of the conveying housing 14, which is sealed and connected to the flow channel. The driving element 15 is a screw rod, which is rotatably arranged within the conveying housing 14 along the axial direction, and one end of the screw rod is fixedly connected to the output end of the power assembly 13. The power assembly 13 includes a drive motor 17 and a reducer 18, and the drive motor 17 is fixedly connected to one end of the screw rod via the reducer 18. The conveying assembly 12 also includes a feed hopper 19, which is fixedly mounted on the wall of the conveying housing 14 and is sealed and connected to the feed port.
[0045] The following will describe the gluten cutting mechanism 2 in detail. Figures 5-7 The gluten cutting mechanism 2 disclosed in this embodiment includes a receiving box 21 and a cutting assembly.
[0046] The storage box 21 is rectangular in shape, and a sliding channel 22 is formed inside the storage box 21. The sliding channel 22 is rectangular in shape. The storage box 21 is formed with an inlet 23 and a discharge port 24 that communicate with the sliding channel 22. The inlet 23 communicates with the flow channel of the extrusion assembly 11. The cutting assembly includes a cutting blade 25 and a linear push rod 26. The cutting blade 25 is rectangular and slides within the sliding channel 22. The linear push rod 26 is fixedly mounted on the outside of the storage box 21. The telescopic end of the linear push rod 26 is fixedly connected to the cutting blade 25, and is used to drive the cutting blade 25 to slide within the sliding channel 22 to cut the gluten entering the sliding channel 22 from the inlet 23 and push the gluten into the discharge port 24. Then, when the feed port 23 is connected to the discharge end of the gluten extrusion molding mechanism 1, the gluten extrusion molding mechanism 1 extrude the extruded strips of gluten, which will enter the interior of the sliding channel 22 along the feed port 23. When one end of the gluten hits the side of the sliding channel 22 opposite the feed port 23, the linear push rod 26 pushes the cutting blade 25 to move linearly along the sliding channel 22. At this time, when the cutting blade 25 passes through the feed port 23, it can cut the gluten in the sliding channel 22 from the gluten outside the feed port 23 and push the cut gluten to the discharge port, where the cut gluten falls from the discharge port. It is easy to understand that the cross-sectional shapes of the storage box 21, the sliding channel 22, and the cutting blade 25 can be set according to actual needs. And the discharge port of this embodiment is set at the bottom of the storage box 21. In other embodiments, the discharge port can be set on the side of the storage box 21, and the gluten can be directly pushed out of the side of the storage box 21 by the cutting blade 25.
[0047] The gluten cutting mechanism 2 of this embodiment is designed to significantly improve the efficiency and quality of gluten processing by designing a housing box 21 and a cutting assembly to work together. The housing box 21 serves as the main carrier, and the internal space is cleverly configured as a sliding channel 22, allowing the gluten to move smoothly and restrictively during the processing process, ensuring that the gluten is always maintained in a stable state for cutting, thereby avoiding the problem of gluten deformation caused by mechanical force or uneven pressure; the cooperation between the cutting knife 25 and the linear push rod 26 not only ensures that the gluten is quickly pushed to the blanking port 24 after being effectively cut, ensuring a continuous and efficient workflow, but also achieves precise and powerful cutting by adjusting the telescopic control of the linear push rod 26, not only achieving continuous and efficient gluten cutting, but also greatly improving the accuracy and stability of cutting. Compared with traditional methods, this gluten cutting mechanism 2 not only enables gluten processing to achieve a significant increase in production capacity, but more importantly, it achieves a leap in product quality, ensuring the efficiency, hygiene and low damage of the processing process, greatly improving production efficiency and product quality.
[0048] Furthermore, the cutting blade 25 of this embodiment is block-shaped, and the outer contour of the cutting blade 25 conforms to the inner contour of the sliding channel 22. A through hole 27 is formed in the cutting blade 25, one end of which is operatively connected to the feed port 23, and the other end of the through hole 27 is operatively connected to the blanking port 24. An extrusion hole 29 is also formed in the storage box 21. When the other end of the through hole 27 is connected to the blanking port 24, one end of the through hole 27 is connected to the extrusion hole 29. The gluten cutting mechanism 2 also includes an extrusion push rod 210, which is fixedly mounted on the storage box 21. The movable end of the extrusion push rod 210 is connected to a push plate 211, which enters or exits the through hole 27 under the drive of the movable end of the extrusion push rod 210. The gluten cutting mechanism 2 of this embodiment features a block-shaped cutting blade 25 that conforms to the inner contour of the sliding channel 22, allowing the blade 25 to slide only along the inner contour of the sliding channel 22. This not only ensures stable and precise cutting by the cutting blade 25, but also achieves efficient and smooth gluten cutting. Whenever the other end of the through-hole 27 is connected to the blanking port 24, the gluten from the feed port 23 is effectively guided between the extrusion port 29 and the blanking port 24. The extrusion push rod 210 on the receiving box 21 and the push plate 211 connected thereto effectively manage the precise delivery of the gluten. The cutting blade 25 precisely divides the gluten, and the cut gluten passes through the extrusion port 29 and is precisely discharged by the push plate 211. This entire process not only ensures accurate and controllable gluten cutting, but also effectively avoids gluten blockage and waste during the cutting process, enhancing the efficiency and output quality of gluten processing. This also simplifies the operational process, improves production efficiency, and significantly enhances the processing effect and product quality of gluten products.
[0049] Furthermore, the end of the through hole 27 in this embodiment that connects to the feed port 23 is formed with an inwardly extending cutting edge 28. The outer end surface of the cutting edge 28 conforms to the inner contour of the sliding channel 22, while the inner end surface of the cutting edge 28 is arranged at an angle and smoothly transitions to the inner surface of the through hole 27. The special end design of the through hole 27 forms a sharp cutting edge 28. Combined with the conformation of the cutting edge 28 with the sliding channel 22 and the smooth transition to the inner surface of the gluten, it effectively improves the workability and fluidity of the gluten, making the entire cutting process efficient and waste-free.
[0050] The following will describe the gluten automatic rotation mechanism 3 in detail. Figures 9-11The embodiment discloses an automatic gluten rotation mechanism 3, which includes a shaping cylinder 31, a rotating motor 32, and a winding rod 33. A shaping channel 34 is formed in the middle of the shaping cylinder 31, and a discharge hole 35 is formed on the wall of the shaping cylinder 31, which connects the shaping channel 34 and the discharge port 24. The rotating motor 32 is fixedly mounted on the shaping cylinder 31, and a rotating shaft 36 of the rotating motor 32 is arranged in the shaping channel 34 and arranged in the same direction as the shaping channel 34. There are two winding rods 33, which are fixedly connected to the rotating shaft 36 side by side, and the winding rods 33 are arranged in the same direction as the rotating shaft 36. The automatic gluten rotation mechanism 3 of the embodiment fundamentally solves the problems of low efficiency, uneven product quality, and manual fatigue in the traditional manual operation process by integrating key components such as the shaping cylinder 31, the rotating motor 32, and the winding rod 33. The design of the discharge hole 35 of the shaping cylinder 31 ensures that the gluten raw materials can flow evenly into the shaping channel 34, avoiding the problem of uneven shapes in traditional handicrafts and maintaining consistent quality of the final product. The precise control of the rotating motor 32 enables the gluten to be evenly and continuously flipped in the shaping channel 34. This design greatly improves the shaping quality of the gluten and automates the entire gluten manufacturing process. Its rotating shaft is arranged in the same direction as the shaping channel 34, ensuring the continuity and smoothness of the gluten during the winding process. The two side-by-side designs of the winding rods 33 and their arrangement in the same direction as the rotating shaft of the rotating motor 32 not only improve the winding efficiency and tightness, ensure the stability of the winding, but also greatly reduce the pressure of manual operation, and make the gluten products not only beautiful in appearance but also stable in quality.
[0051] Furthermore, the cross-sectional shape of the winding rod 33 in this embodiment is circular. Of course, in other embodiments, the cross-sectional shape of the winding rod 33 can also be elliptical, triangular, or rectangular. The cross-sectional shape of the winding rod 33 can be adjusted to suit the different properties of gluten materials or specific production requirements, achieving flexibility and versatility in process parameters.
[0052] Furthermore, the end of the winding rod 33 of this embodiment, which is away from the rotating motor 32, protrudes from the shaping cylinder 31. The end of the winding rod 33 protrudes from the shaping cylinder 31, which can appropriately extend the winding length of the gluten.
[0053] Furthermore, the rotating shaft 36 of this embodiment is hollow. The gluten automatic rotation mechanism 3 also includes a discharge push rod 37, which is fixedly mounted on the rotating motor 32. The telescopic end of the discharge push rod 37, that is, the discharge end 38, is passed through the rotating shaft 36, and the discharge end 38 can be operably extended between the two winding rods 33. The discharge hole 35 is in the middle of the cylinder wall of the shaping cylinder 31, and the connection between the rotating shaft 36 and the winding rod 33 and the discharge hole 35 are staggered. The introduction of the discharge push rod 37 further optimizes the automation process, giving the gluten unloading process flexible control, ensuring that the gluten is accurately discharged at the right time, and avoiding the possibility of damage due to accumulation or pulling. This design not only simplifies manual operation and reduces labor intensity in production, but also ensures the quality and safety of gluten products. The positioning of the feed hole 35 is coordinated with the assembly layout of the rotating motor 32 and the winding rod 33, ensuring smooth gluten supply and precise distribution. This seamless transition from raw material feeding to winding and forming improves the equipment's operating accuracy and stability. Overall, this automatic rotation mechanism simplifies the complexity of gluten processing, significantly improving production efficiency and product quality, while also reducing production costs.
[0054] Then, the entire winding process of the gluten automatic rotating mechanism 3 of this embodiment is that the gluten cut from the gluten cutting mechanism 2 enters the shaping channel 34 from the discharge hole 35. At this time, the rotating motor 32 drives the winding rod 33 to rotate, thereby driving the two winding rods 33 to clamp the gluten and automatically wind it on the outside of the two winding rods 33. At this time, the unloading end 38 continuously moves back and forth, thereby continuously pushing the gluten wound on the outside of the two winding rods 33 to move away from the rotating motor 32, thereby ensuring that all the gluten entering the shaping channel 34 from the discharge hole 35 is wound on the outside of the two winding rods 33, and after the winding is completed, it is pushed out of the shaping channel 34 by the unloading end 38 and falls onto the finished product transportation mechanism 4.
[0055] The finished product transportation mechanism 4 of this embodiment is a conveyor belt, which is arranged on one side of the gluten extrusion molding mechanism 1.
[0056] Example 2
[0057] As another embodiment of the present invention, different from the first embodiment, Figure 2 and Figure 3As shown, the gluten extrusion molding mechanism 1 of this embodiment further includes a support platform 110, which includes a platform body 111 and a cover 112. The cover 112 is rotatably connected to the top of the platform body 111 via a hinge 113. The conveying assembly 12 and the power assembly 13 are both fixedly mounted on the cover 112. The gluten extrusion molding mechanism 1 also includes an electric push rod 114, one end of which is rotatably connected to the platform body 111, and the other end of which is rotatably connected to the cover 112. The electric push rod 114 can drive the cover 112 to open or close relative to the platform body 111. When gluten production is completed, the entire gluten extrusion molding mechanism 1 needs to be cleaned. If the gluten extrusion molding mechanism 1 remains horizontally arranged, the water connected to the water pipe through the extrusion pipe 16 during backwashing will carry sticky gluten residue and contact the rotating connection between the screw rod and the conveying housing 14, thereby affecting the tightness of the connection and reducing the smoothness of the rotation of the connection. By pushing up the box cover 112 through the electric push rod 114, the rotation connection between the screw rod and the conveying shell 14 will also rise upward, ensuring that the rotation connection between the screw rod and the conveying shell 14 is always above the water surface during the backwashing process, thereby ensuring that the rotation connection between the screw rod and the conveying shell 14 is not affected by the backwashing; at the same time, the drainage after cleaning is also smoother, and no water will accumulate on the inner bottom surface of the conveying shell 14.
[0058] like Figure 8 As shown, the end surface of the cutting blade 25 of this embodiment facing away from the linear push rod 26 is formed with a cutting groove 213. The cross-section of the cutting groove 213 is semicircular. Under the drive of the linear push rod 26, the cutting groove 213 can be operatively connected to the feed port 23 and the blanking port 24. The receiving box 21 is also formed with an extrusion hole 29, and a limit block 212 is installed in the receiving box 21. The limit block 212 has a receiving groove 214 formed on the end surface facing the cutting blade 25. The receiving groove 214 and the cutting groove 213 can be connected to form a cylindrical blanking channel. When the receiving groove 214 and the cutting groove 213 are connected, one end of the cylindrical blanking channel is connected to the extrusion hole 29, and the other end of the cylindrical blanking channel is connected to the blanking port 24.
[0059] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper", "lower", "left", "right", etc. indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the drawings. This is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0060] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A gluten production equipment, characterized in that: It includes gluten extrusion molding mechanism, gluten cutting mechanism, gluten automatic rotation mechanism and finished product transportation mechanism, among which The gluten extrusion molding mechanism includes at least one extrusion component, a conveying component and a power component, wherein a curved flow channel is formed in the extrusion component; the conveying component includes a conveying shell and a driving element arranged in the conveying shell, the conveying shell is used to accommodate the gluten dough, the output end of the conveying shell is connected to the flow channel, and the conveying component is used to provide thrust to make the gluten dough flow in the conveying shell into the flow channel; the output end of the power component is fixedly connected to the driving element, and is used to drive the driving element to rotate to generate thrust that can push the gluten dough to flow in the conveying shell into the flow channel; The gluten cutting mechanism includes a accommodating box and a cutting assembly, wherein a sliding channel is formed inside the accommodating box, and an inlet and a blanking port connected to the sliding channel are formed on the accommodating box, and the inlet is connected to the flow channel; the cutting assembly includes a cutting knife and a linear push rod, wherein the cutting knife is slidably installed in the sliding channel, and the linear push rod is fixedly installed outside the accommodating box; the telescopic end of the linear push rod is fixedly connected to the cutting knife, and is used to drive the cutting knife to slide in the sliding channel to cut off the gluten entering the sliding channel from the inlet and push the gluten into the blanking port; The gluten automatic rotation mechanism includes a shaping drum, a rotating motor and a winding rod. A shaping channel is formed in the middle of the shaping drum, and a discharge hole connecting the shaping channel and the blanking port is formed on the wall of the shaping drum; the rotating motor is fixedly installed on the shaping drum, and the rotating shaft of the rotating motor is arranged in the shaping channel and in the same direction as the shaping channel; there are two winding rods, and the two winding rods are fixedly connected to the rotating shaft side by side, and the winding rods and the rotating shaft are arranged in the same direction; The finished product transportation mechanism is a conveyor belt, which is arranged on one side of the gluten extrusion molding mechanism.
2. The gluten production equipment according to claim 1, characterized in that: The extrusion assembly includes at least one curved extrusion pipe, the curved shape of the extrusion pipe is S-shaped, and the extrusion assembly is composed of multiple S-shaped extrusion pipes spliced end to end in sequence; the cross-section of the flow channel of the extrusion assembly is circular, and the cross-sectional area of the flow channel gradually decreases from the output end of the conveying shell toward the direction away from the output end of the conveying shell.
3. The gluten production equipment according to claim 1, characterized in that: The conveying shell is arranged in a tubular shape, and a feed port is formed on the tube wall of the conveying shell. A discharge port is formed at one end of the conveying shell and is sealed and connected to the flow channel; the conveying assembly also includes a feed hopper, which is fixedly mounted on the tube wall of the conveying shell and is sealed and connected to the feed port; the driving element is a screw rod, which is rotatable along the axial direction of the conveying shell and arranged inside the conveying shell, and one end of the screw rod is fixedly connected to the output end of the power assembly; the power assembly includes a driving motor and a reducer, and the driving motor is fixedly connected to one end of the screw rod through the reducer.
4. The gluten production equipment according to claim 1, characterized in that: The gluten extrusion molding mechanism also includes a support platform and an electric push rod. The support platform includes a platform body and a box cover. The box cover is rotatably connected to the top of the platform body through a hinge. The conveying assembly and the power assembly are both fixedly mounted on the box cover. One end of the electric push rod is rotatably connected to the platform body, and the other end of the electric push rod is rotatably connected to the box cover. The electric push rod can drive the box cover to open or close relative to the platform body.
5. The gluten production equipment according to claim 1, characterized in that: The cutting knife is block-shaped, and the outer contour of the cutting knife fits the inner contour of the sliding channel; a through hole is formed on the cutting knife, one end of the through hole is operably connected to the feed port, and the other end of the through hole is operably connected to the blanking port; the end of the through hole connected to the feed port is formed with a cutting edge extending inward, the outer end face of the cutting edge fits the inner contour of the sliding channel, and the inner end face of the cutting edge is arranged at an angle and smoothly transitions to the inner surface of the through hole.
6. The gluten production equipment according to claim 5, characterized in that: An extrusion hole is also formed on the receiving box. When the other end of the through hole is connected to the blanking port, one end of the through hole is connected to the extrusion hole. The gluten cutting mechanism also includes an extrusion push rod, which is fixedly mounted on the receiving box. The movable end of the extrusion push rod is connected to a push plate, and the push plate enters or exits the through hole under the drive of the movable end of the extrusion push rod.
7. The gluten production equipment according to claim 1, characterized in that: The cutting knife is block-shaped, and the outer contour of the cutting knife fits the inner contour of the sliding channel; a cutting groove is formed on the end face of the cutting knife away from the linear push rod, and the cross-section of the cutting groove is semicircular. Under the drive of the linear push rod, the cutting groove can be operably connected with the feed port and the blanking port; an extrusion hole is also formed on the accommodating box, and a limiting block is installed in the accommodating box, and the limiting block is formed with a receiving groove facing the end face of the cutting knife, and the receiving groove and the cutting groove can be connected to form a cylindrical blanking channel; when the receiving groove and the cutting groove are completely connected, one end of the cylindrical blanking channel is connected to the extrusion hole, and the other end of the cylindrical blanking channel is connected to the blanking port.
8. The gluten production equipment according to claim 1, characterized in that: The cross-section of the retracting rod is circular, elliptical, triangular or rectangular.
9. The gluten production equipment according to claim 1, characterized in that: The end of the winding rod facing away from the rotating motor protrudes from the shaping cylinder.
10. The gluten production equipment according to claim 1, characterized in that: The gluten automatic rotation mechanism also includes a unloading push rod, which is fixedly mounted on the rotating motor. The rotating shaft is hollow, and the unloading end of the unloading push rod is passed through the rotating shaft, and the unloading end can be operably extended between the two winding rods; the unloading hole is in the middle of the wall of the shaping cylinder, and the connection between the rotating shaft and the winding rod and the unloading hole are staggered.