Small-sized electromagnetic iron remover with self-cooling function
Through the compact structure and self-cooling design of electromagnetic iron removal machine, the existing iron removal system has solved the problem of large area and poor cooling effect, achieving efficient iron removal and noise reduction effects, and is suitable for small sites.
Patent Information
- Application Number
- CN202422023546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing iron removal system covers a large area, has poor air-cooling and cooling effect and increases noise, making it difficult to be suitable for small sites and efficient iron removal.
It adopts a compact structure design, combined with the vibration feeder to automatically load, and uses the cooling pipe and heat dissipation fins in the iron deductor to self-cool, and heat exchange is performed through cooling water circulation and heat exchanger to achieve efficient iron removal and noise reduction.
It realizes the efficient iron removal effect of a small electromagnetic iron removal machine, with a compact structure, suitable for small sites, good cooling effect and no noise generation.
Smart Images

Figure CN223288223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic iron removers, in particular to a small electromagnetic iron remover with self-cooling function. Background Art
[0002] Existing iron removal systems typically consist of a material conveyor belt and an electromagnetic iron remover. Iron-containing materials are continuously transported along the conveyor belt, while the electromagnetic iron remover, positioned beneath the conveyor belt, removes iron impurities from the material, achieving the desired iron removal effect. The entire iron removal system occupies a large area, making it unsuitable for small sites. The electromagnetic iron remover generates a significant amount of heat during operation, and conventional air cooling is ineffective for cooling the system and increases noise generation. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a small electromagnetic iron remover with self-cooling, aiming to solve the technical problems in the prior art that the existing iron removal system occupies a large area, uses air cooling to cool the electromagnetic iron remover ineffectively, and also increases noise.
[0004] The technical solution of the present utility model is: a small electromagnetic iron remover with self-cooling, comprising a frame, a vibrating feeder is provided on the frame, an iron removal box is provided under the vibrating feeder, the top of the iron removal box is connected to the feed pipe, the bottom is connected to the discharge tee pipe, and a heat exchanger is also installed on the iron removal box; a blanking channel is provided in the iron removal box, the blanking channel is communicated with the feed pipe and the discharge tee pipe respectively, and an iron remover is provided in the blanking channel, the iron remover comprises an outer shell, a cooling pipe arranged in the outer shell, the cooling pipe comprises a central tube and a winding tube, the inner wall of the central tube is hollow to form a flow channel, the winding tube has two, which are respectively connected to both sides of the central tube and are connected to the flow channel, the other ends of the two winding tubes are respectively connected to the heat exchanger so that cooling water can circulate, a magnetic core is installed in the central tube, an electromagnetic coil is wound on the winding tube, and the outer shell is also connected with cooling fins.
[0005] Furthermore, the top plate of the shell in the present invention is arranged to be tilted downward from the middle to both sides, and the bottom plate is arranged to be tilted upward from the middle to both sides, and the lower part of the blanking channel has a contraction part that cooperates with the bottom plate of the shell.
[0006] Furthermore, a recessed portion is provided on the bottom plate of the shell in the present invention.
[0007] Furthermore, the recessed portion in the present invention is a groove, and there are a plurality of grooves, which are divided into two groups and respectively arranged on the inclined sections of the bottom plate.
[0008] Furthermore, in the present invention, the two coils are connected to the heat exchanger through a water inlet pipe and a water outlet pipe respectively, and the water inlet pipe and the water outlet pipe respectively penetrate into the shell and are connected to the two coils.
[0009] Furthermore, the heat dissipation fins in the present invention are multiple and divided into two groups and respectively connected to the inclined sections of the top plate of the housing.
[0010] Furthermore, a three-way valve is provided in the discharge three-way pipe described in the present invention.
[0011] Compared with the prior art, the utility model has the following advantages: the electromagnetic iron remover of the utility model has a compact structure and occupies a small area, and is suitable for use in small sites; a vibrating feeder is used for automatic loading, and after the material falls into the iron removal box, the iron impurities in the material are automatically sucked out by the iron remover, and the material dropping channel and the iron remover are specially designed and coordinated with each other to ensure efficient separation of the material and the iron impurities, thereby improving the iron removal effect, and the separated iron-free material and iron impurities can be discharged through the three-way pipe; a large amount of heat generated by the iron remover is used for heat exchange on the one hand by using a heat exchanger, and on the other hand by dissipating to the outside air through the heat dissipation fins, which has a better cooling effect than the air cooling method used in the prior art and does not generate noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the main view of the utility model;
[0013] Figure 2 This is a right side view of the utility model (wherein the vibrating feeder is not shown);
[0014] Figure 3 This is a schematic diagram of the specific installation of the iron remover described in the present utility model (wherein the solid arrows represent the direction of water flow, and the hollow arrows represent the direction of material flow).
[0015] Among them: 1. Frame; 2. Vibrating feeder; 3. Iron removal box; 301. Blanking channel; 4. Feed pipe; 5. Discharge tee pipe; 6. Heat exchanger; 7. Iron remover; 701. Housing; 702. Cooling pipe; 702a. Center pipe; 702b. Winding pipe; 8. Flow channel; 9. Magnetic core; 10. Electromagnetic coil; 11. Heat dissipation fins; 12. Groove; 13. Water inlet pipe; 14. Water outlet pipe. DETAILED DESCRIPTION
[0016] The following is a detailed description of the specific implementation of the present invention with reference to the accompanying drawings.
[0017] Example:
[0018] The following is a specific embodiment of a small electromagnetic iron remover with self-cooling according to the present invention. Figure 1 、 Figure 2The machine mainly comprises a frame 1, mounted with a vibrating feeder 2. Below the vibrating feeder 2 is an iron removal tank 3, connected to a feed pipe 4 at the top and a discharge tee 5 at the bottom. Iron-containing material is automatically fed by the vibrating feeder 2 and falls into the iron removal tank 3 through the feed pipe 4. The screened iron-free material and iron impurities are then discharged through the discharge tee 5. A heat exchanger 6 is mounted on the iron removal tank 3 to cool it down.
[0019] Reference Figure 1 、 Figure 3 A material drop channel 301 is provided in the iron removal box 3. The top of the material drop channel 301 is connected to the feed pipe 4. The lower part of the material drop channel 301 has a contraction portion. The bottom end of the material drop channel 301 is connected to the discharge tee pipe 5. An iron remover 7 is provided in the material drop channel 301. The iron remover 7 is located near the contraction portion of the material drop channel 301.
[0020] The iron remover 7 includes a housing 701. The top plate of the housing 701 is tilted downward from the center to the sides, which can guide the material downward without accumulation. The bottom plate of the housing 701 is tilted upward from the center to the sides. The bottom plate can cooperate with the contraction of the material drop channel 301 to guide the material toward the iron remover 7 for better iron removal. The bottom plate of the housing 701 is provided with a recessed portion, which is a groove 12. There are several grooves 12, which are divided into two groups and are respectively arranged on two inclined sections of the bottom plate. The provision of the grooves 12 can accommodate a portion of iron impurities, preventing a large amount of accumulation on the surface of the iron remover 7 and causing channel blockage.
[0021] A cooling pipe 702 is provided within the housing 701. The cooling pipe 702 comprises a central tube 702a and two winding pipes 702b. The central tube 702a is hollowed out to form a flow channel 8. The two winding pipes 702b are connected to the left and right sides of the central tube 702a, respectively, and communicate with the flow channel 8 within the central tube 702a. The left winding pipe 702b is connected to the water inlet pipe 13, while the right winding pipe 702b is connected to the water outlet pipe 14. The water inlet pipe 13 and the water outlet pipe 14 are each threaded through the housing 701 and connected to the heat exchanger 6. Cooling water can flow from the water inlet pipe 13 into the left winding pipe 702b, into the flow channel 8 within the central tube 702a, and into the right winding pipe 702b. Cooling water then circulates through the water outlet pipe 14 to the heat exchanger 6, where it undergoes heat exchange.
[0022] A magnetic core 9 is installed in the central tube 702a, and an electromagnetic coil 10 is wound around the winding tube 702b. The large amount of heat generated by the iron remover 7 is absorbed by the cooling water to achieve cooling. The cooling water after absorbing the heat can be heat exchanged by the heat exchanger 6 and then circulated back to the cooling tube 702 for use.
[0023] The outer shell 701 of the iron remover 7 is also connected to heat dissipation fins 11. The fins 11 are multiple and are connected in two groups to two inclined sections of the top plate of the outer shell 701. Because the feed pipe 4, the material discharge channel 301, and the discharge tee 5 are connected to the outside world, the heat generated by the iron remover 7 during operation can be dissipated to the outside air through the heat dissipation fins 11, further reducing the temperature.
[0024] In addition, a three-way valve is provided in the discharge three-way pipe 5 for controlling the discharge of the iron-free material and iron impurities.
[0025] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any modifications based on the spirit of the main technical solution of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A small electromagnetic iron remover with self-cooling, characterized by: The invention comprises a frame (1), wherein a vibrating feeder (2) is provided on the frame (1), an iron removal box (3) is provided below the vibrating feeder (2), the top of the iron removal box (3) is connected to a feed pipe (4), and the bottom is connected to a discharge tee pipe (5), and a heat exchanger (6) is also installed on the iron removal box (3); a material drop channel (301) is provided in the iron removal box (3), and the material drop channel (301) is communicated with the feed pipe (4) and the discharge tee pipe (5) respectively, and an iron remover (7) is provided in the material drop channel (301), and the iron remover (7) comprises a shell (701), a cooling pipe (701) provided in the shell (701), and a heat exchanger (6) is provided on the iron removal box (3); 2), the cooling pipe (702) includes a central pipe (702a) and a winding pipe (702b), the central pipe (702a) is hollow inside the pipe wall to form a flow channel (8), the winding pipe (702b) has two ends respectively connected to the two sides of the central pipe (702a) and connected to the flow channel (8), the other ends of the two winding pipes (702b) are respectively connected to the heat exchanger (6) so that cooling water can circulate, a magnetic core (9) is installed in the central pipe (702a), an electromagnetic coil (10) is wound on the winding pipe (702b), and a heat dissipation fin (11) is also connected to the shell (701).
2. A small electromagnetic iron remover with self-cooling according to claim 1, characterized in that: The top plate of the shell (701) is arranged to tilt downward from the middle to both sides, and the bottom plate is arranged to tilt upward from the middle to both sides. The lower part of the blanking channel (301) has a contraction part that cooperates with the bottom plate of the shell (701).
3. A small electromagnetic iron remover with self-cooling according to claim 2, characterized in that: A recessed portion is provided on the bottom plate of the housing (701).
4. A small electromagnetic iron remover with self-cooling according to claim 3, characterized in that: The recessed portion is a groove (12), and the grooves (12) are multiple and divided into two groups and respectively arranged on the inclined sections of the bottom plate.
5. The small electromagnetic iron remover with self-cooling function according to claim 1, characterized in that: The two winding pipes (702b) are connected to the heat exchanger (6) through a water inlet pipe (13) and a water outlet pipe (14), respectively. The water inlet pipe (13) and the water outlet pipe (14) respectively penetrate into the outer shell (701) and are connected to the two winding pipes (702b).
6. A small electromagnetic iron remover with self-cooling according to claim 2, characterized in that: The heat dissipation fins (11) are multiple and divided into two groups and are respectively connected to the inclined sections of the top plate of the housing (701).
7. The small electromagnetic iron remover with self-cooling function according to claim 1, characterized in that: A three-way valve is provided in the discharge three-way pipe (5).