Gravel iron removal device

By designing a stone crushing and iron removal device and utilizing an electromagnet and iron mesh drive mechanism, the problem of equipment damage caused by iron objects during stone crushing processing was solved, effective iron removal and continuous operation were achieved, and the workload of manual cleaning was reduced.

CN223351885UActive Publication Date: 2025-09-19CHINA FIRST HIGHWAY ENGINEERING CO LTD +1
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Patent Information

Application Number
CN202422450785.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-19
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

During the stone crushing process, iron objects were put into the processing equipment along with the stone, causing damage to the equipment.

Method used

A crushed stone iron removal device is designed, which includes an installation frame, an iron mesh, an electromagnet and an iron mesh driving mechanism. The iron mesh is slidably installed on the top of the frame, and the electromagnet is installed on the iron mesh. The driving mechanism is used to drive the iron mesh to move horizontally. The electromagnet absorbs iron objects and reciprocates in the horizontal direction through the iron mesh driving mechanism to achieve continuous operation.

Benefits of technology

Effectively remove iron objects from gravel, protect equipment, achieve continuous operation, reduce manual cleaning workload, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gravel processing, in particular to a gravel iron removal device. The device comprises a mounting frame, an iron net, an electromagnet and an iron net driving mechanism, wherein the iron net is arranged at the top of the mounting frame in a sliding manner; the electromagnet is arranged on the iron net; the iron net driving mechanism is installed on the installation frame and used for driving the iron net to reciprocate in the horizontal direction. When the device is used, the mounting frame is moved to enable the iron net to be erected above a broken stone conveying line (or broken stone is carried to the position below the iron net), and after the device is powered on, the electromagnet can attract iron objects in the broken stone to the iron net, so that the purpose of removing iron from the broken stone is achieved. The iron net driving mechanism can drive the iron net to move back and forth in the horizontal direction, on one hand, the iron attraction range of the electromagnet can be increased, and on the other hand, the iron net driving mechanism can move the iron net away from the position above the broken stone after one-time iron attraction is completed, so that iron objects are placed beside the broken stone, and continuous operation is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushed stone processing, in particular to a crushed stone iron removal device. Background Art

[0002] As the environmental protection situation becomes more and more severe, resources are reduced and wasted. At the current stage of engineering construction, construction units and construction units are gradually aware of the problems of resource waste and cost increase, and have begun to gradually use the slag generated in the project for crushed stone processing for engineering construction, so as to reduce resource waste and control engineering construction costs.

[0003] During the stone crushing process, loaders and excavators are often used to place the parent materials for processing. Since the parent materials are transported as a whole during the excavation, transportation, and placement processes, it is easy for iron objects to be placed into the stone crushing equipment, causing damage to the processing equipment.

[0004] Therefore, how to remove iron objects in gravel is a technical problem that those skilled in the art urgently need to solve. Utility Model Content

[0005] The purpose of the utility model is to provide a crushed stone iron removal device to solve the technical problem in the prior art that iron objects are put into the crushed stone processing equipment together with the crushed stone, causing damage to the processing equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A stone crushing and iron removal device comprises a mounting frame, an iron mesh, an electromagnet and an iron mesh driving mechanism, wherein: the iron mesh is slidably mounted on the top of the mounting frame; the electromagnet is mounted on the iron mesh; the iron mesh driving mechanism is mounted on the mounting frame, and is used to drive the iron mesh to reciprocate in the horizontal direction.

[0008] Furthermore, the iron mesh driving mechanism includes a first driving member, which is a hydraulic cylinder or a pneumatic cylinder, and a cylinder body and a piston rod of the first driving member are respectively connected to the mounting frame and the iron mesh.

[0009] Furthermore, the iron mesh driving mechanism also includes a guide rail and a slider, wherein: the guide rail is fixedly mounted on the mounting frame; the slider is fixedly mounted on the iron mesh and slidably connected to the guide rail.

[0010] Furthermore, there are multiple electromagnets.

[0011] Furthermore, an iron-absorbing area and an iron-storing area are provided below the mounting frame, and the iron mesh driving mechanism can drive the iron mesh to move between the iron-absorbing area and the iron-storing area.

[0012] Furthermore, an iron storage frame is provided in the iron storage area.

[0013] Furthermore, the iron mesh is erected above the gravel conveying line through the mounting frame.

[0014] Furthermore, it also includes a cleaning mechanism for blowing air toward the iron mesh.

[0015] Furthermore, the cleaning mechanism includes a slide slidably connected to the mounting frame, a nozzle fixed on the slide, and a second driving member for driving the slide to reciprocate in a vertical direction.

[0016] Furthermore, the installation frame is formed by welding profiles and / or plates.

[0017] Beneficial effects of the utility model:

[0018] The crushed stone iron removal device provided by the present invention includes a mounting frame, an iron mesh, an electromagnet and an iron mesh driving mechanism, wherein: the iron mesh is slidably mounted on the top of the mounting frame; the electromagnet is mounted on the iron mesh; the iron mesh driving mechanism is mounted on the mounting frame, and is used to drive the iron mesh to move back and forth in the horizontal direction. When the above device is in use, the mounting frame is moved so that the iron mesh is erected above the gravel conveyor line (or the gravel is transported to the bottom of the iron mesh). After the device is powered on, the electromagnet can attract iron objects in the gravel onto the iron mesh, thereby achieving the purpose of removing iron from the gravel. The iron mesh driving mechanism can drive the iron mesh to move back and forth in the horizontal direction. This setting can, on the one hand, increase the iron absorption range of the electromagnet. On the other hand, the iron mesh driving mechanism can remove the iron mesh from above the gravel after one iron absorption is completed, so that the iron objects are placed next to the gravel, thereby achieving continuous operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 A three-dimensional schematic diagram of a stone crushing and iron removal device provided in an embodiment of the present utility model;

[0021] Figure 2 A schematic diagram of a stone crushing and iron removal device according to an embodiment of the present invention. Figure 1 ;

[0022] Figure 3A schematic diagram of a stone crushing and iron removal device according to an embodiment of the present invention. Figure 2 ;

[0023] Figure 4 A schematic structural diagram of an iron storage frame and an iron material conveying line in a stone crushing and iron removal device provided in one embodiment of the present invention;

[0024] Figure 5 A forward schematic diagram of a stone crushing and iron removal device provided in another embodiment of the present invention;

[0025] Figure 6 A side view of a stone crushing and iron removal device according to an embodiment of the present invention;

[0026] Figure 7 A schematic top view of a stone crushing and iron removal device provided in an embodiment of the present invention.

[0027] icon:

[0028] 1- Install the frame;

[0029] 2-iron mesh;

[0030] 3-electromagnet;

[0031] 4- iron mesh driving mechanism; 41- first driving member; 42- guide rail;

[0032] 5- iron storage frame;

[0033] 6-cleaning mechanism; 61-slide; 62-nozzle; 63-second driving member;

[0034] 100-Crushed stone conveyor line;

[0035] 200-Iron material conveyor line. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] It should be noted that in the description of this utility model, the terms "connection" and "installation" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; direct connection or connection through an intermediate medium; mechanical connection or electrical connection. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0039] The utility model provides a stone crushing and iron removal device, referring to Figure 1 The stone crushing and iron removal device includes an installation frame 1, an iron mesh 2, an electromagnet 3 and an iron mesh driving mechanism 4, wherein: the iron mesh 2 is slidably mounted on the top of the installation frame 1; the electromagnet 3 is mounted on the iron mesh 2; the iron mesh driving mechanism 4 is mounted on the installation frame 1, which is used to drive the iron mesh 2 to move back and forth in the horizontal direction.

[0040] When the above-mentioned device is in use, the mounting frame 1 is moved so that the iron mesh 2 is erected above the gravel conveyor line 100 (or the gravel is moved below the iron mesh 2). When the device is powered on, the electromagnet 3 can attract iron objects in the gravel to the iron mesh 2, thereby achieving the purpose of removing iron from the gravel. The iron mesh drive mechanism 4 can drive the iron mesh 2 to move back and forth in the horizontal direction. This configuration can not only increase the iron attraction range of the electromagnet 3, but also remove the iron mesh 2 from above the gravel after a certain iron attraction is completed, so that the iron objects are placed next to the gravel, achieving continuous operation.

[0041] Continue to refer to Figure 1 , the iron mesh driving mechanism 4 includes:

[0042] A first driving member 41, which is a hydraulic cylinder or a pneumatic cylinder, wherein a cylinder body and a piston rod of the first driving member 41 are connected to the mounting frame 1 and the iron mesh 2 respectively;

[0043] The guide rail 42 is fixedly mounted on the mounting frame 1;

[0044] The slider is fixedly mounted on the iron mesh 2 and slidably connected to the guide rail 42 .

[0045] Specifically, there are two first drive members 41, one on each side of the mounting frame 1 and connected to either side of the iron mesh 2. The cylinder of each first drive member 41 is bolted to the mounting frame 1, and its piston rod is connected to one side of the iron mesh 2 via a joint. Two guide rails 42 are fixed to either side of the mounting frame 1. Each guide rail 42 is slidably mounted with a plurality of sliders fixed to the bottom of the iron mesh 2. When the piston rods of the first drive members 41 extend or retract, the iron mesh 2 moves synchronously with them, achieving horizontal reciprocating motion of the iron mesh 2.

[0046] In other embodiments, the first driving member 41 may also be replaced by a belt or chain transmission mechanism. The belt or chain transmission mechanism is a common linear drive mechanism and will not be described in detail here.

[0047] Continue to refer to Figure 1 The number of electromagnets 3 is multiple to increase the magnetic attraction to iron objects and improve the effect of crushing and removing iron. In this embodiment, an electromagnet 3 is fixed at each of the four corners of the iron mesh 2, and an electromagnet 3 is fixed in the middle of the iron mesh 2.

[0048] In order to protect the electromagnet 3 , a protective cover is installed on the iron mesh 2 to cover the electromagnet 3 .

[0049] In this embodiment, the mounting frame 1 is formed by welding profiles and / or plates. The mounting frame 1 includes a rectangular frame and a plurality of upright posts arranged below the rectangular frame, and the iron mesh 2 is slidably mounted on the rectangular frame.

[0050] As an optional embodiment, refer to Figure 2 and Figure 3 An iron-absorbing area and an iron-storing area are provided below the mounting frame 1. The iron mesh driving mechanism 4 is capable of driving the iron mesh 2 to move between the iron-absorbing area and the iron-storing area. In the above structure, the iron-absorbing area is used to place gravel containing iron objects, and the iron-storing area is used to place iron objects sucked out of the gravel.

[0051] The device operates in both an iron-attracting mode and an iron-discharging mode. In the iron-attracting mode, the mesh drive mechanism 4 moves the mesh 2 above the iron-attracting area, powering on the electromagnet 3. The magnetic attraction of the electromagnet 3 removes iron from the gravel. In the iron-discharging mode, the mesh drive mechanism 4 moves the mesh 2 above the iron-storing area, disconnecting the electromagnet 3. The iron on the mesh 2 naturally falls into the iron-storing area, achieving continuous operation.

[0052] Specifically, the iron net 2 is mounted above the gravel conveying line 100 through the mounting frame 1, and the gravel conveying line 100 can be a belt conveyor; an iron storage area is provided on one side of the gravel conveying line 100, and an iron storage frame 5 is provided at the iron storage area. Figure 2 When the device is in the iron-absorbing mode, the iron mesh driving mechanism 4 drives the iron mesh 2 to move above the gravel conveyor line 100, turns on the power of the electromagnet 3, and the iron objects are attracted to the iron mesh 2 by the magnetic attraction of the electromagnet 3. Figure 3 When the above device is in the iron release mode, the iron mesh driving mechanism 4 drives the iron mesh 2 to move above the iron storage frame 5, disconnects the power supply of the electromagnet 3, and the iron objects fall into the iron storage frame 5.

[0053] Reference Figure 4 In this embodiment, the bottom plate of the iron storage frame 5 is tilted relative to the horizontal plane, and an iron material outlet is provided on the lower side of the bottom plate. Below this iron material outlet is an iron material conveyor line 200. After iron objects fall into the iron storage frame 5, they slide down the bottom plate of the iron storage frame 5 and are discharged from the iron material outlet. They then fall onto the iron material conveyor line 200 and are transported to the iron material processing area. This arrangement facilitates the handling and processing of iron materials and reduces manual labor intensity.

[0054] As another optional embodiment, refer to Figure 5 , there is no iron storage area below the mounting frame 1, only an iron absorption area (the dotted line in the figure indicates the iron absorption area). During operation, the iron mesh drive mechanism 4 drives the iron mesh 2 to move back and forth horizontally above the iron absorption area to increase the iron absorption range. When the iron mesh 2 is covered with iron objects, the iron storage frame 5 is manually placed below the iron mesh 2 to collect the iron objects in the iron storage frame 5. This embodiment is suitable for large-scale crushed stone iron removal.

[0055] The above two embodiments can be selected according to actual usage requirements.

[0056] Reference Figure 6 and Figure 7 The stone crushing and iron removal device further includes a cleaning mechanism 6 for blowing air toward the iron mesh 2. Specifically, the cleaning mechanism 6 includes a slide 61 slidably connected to the mounting frame 1, a nozzle 62 fixed to the slide 61, and a second driving member 63 for driving the slide 61 to reciprocate in the vertical direction.

[0057] In this embodiment, the carriage 61 is slidably connected to one side of the mounting frame 1 via a guide rail block. Constrained by the guide rail block, the carriage 61 can move smoothly along a predetermined trajectory. The second drive member 63 is a hydraulic or pneumatic cylinder. The cylinder body of the second drive member 63 is bolted to the mounting frame 1, and the piston rod of the second drive member 63 is connected to the carriage 61 via a joint. Two second drive members 63 are provided, one on each opposite side of the carriage 61.

[0058] When it is necessary to clean the iron filings and dust on the iron mesh 2 and the electromagnet 3, first, the iron mesh driving mechanism 4 drives the iron mesh 2 close to the slide 61; then, the nozzle 62 sprays gas toward the iron mesh 2, and the iron filings and dust on the iron mesh 2 and the electromagnet 3 are blown off by the air blowing force; during the process of the nozzle 62 spraying gas, the second driving member 63 drives the slide 61 to move back and forth in the vertical direction to increase the spraying range of the nozzle 62.

[0059] In this embodiment, a plurality of nozzles 62 are arranged at intervals on the slide 61 to increase the cleaning range of the iron mesh 2 .

[0060] In summary, the crushed stone iron removal device provided by the present invention can be placed at the crushed stone conveying line 100. During the crushed stone conveying process, the device can absorb the iron objects in the crushed stone onto the iron mesh 2, thereby preventing the iron objects from being placed in the crushed stone processing equipment and causing damage to the processing equipment. When the iron mesh 2 is full of iron objects, the iron mesh driving mechanism 4 drives the iron mesh 2 to move to one side of the crushed stone conveying line 100, then the electromagnet 3 is powered off, and the iron objects on the iron mesh 2 fall off, and then the iron mesh driving mechanism 4 drives the iron mesh 2 to move back to the top of the crushed stone conveying line 100, thus achieving continuous line operation and ensuring the effect of crushed stone iron removal. In addition, the iron mesh driving mechanism 4 can drive the iron mesh 2 to move back and forth above the crushed stone conveying line 100 to increase the iron absorption area and meet various work requirements. The device is also provided with a cleaning mechanism 6 for blowing air toward the iron mesh 2, so as to automatically clean the iron mesh 2 regularly and reduce the workload of manual cleaning.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A crushed stone iron removal device, characterized in that: The invention comprises a mounting frame (1), an iron net (2), an electromagnet (3) and an iron net driving mechanism (4), wherein: the iron net (2) is slidably mounted on the top of the mounting frame (1); the electromagnet (3) is mounted on the iron net (2); and the iron net driving mechanism (4) is mounted on the mounting frame (1) and is used to drive the iron net (2) to reciprocate in the horizontal direction.

2. The stone crushing and iron removal device according to claim 1, characterized in that: The iron mesh driving mechanism (4) comprises a first driving member (41), the first driving member (41) being a first hydraulic cylinder or a pneumatic cylinder, the cylinder body and the piston rod of the first driving member (41) being connected to the mounting frame (1) and the iron mesh (2) respectively.

3. The stone crushing and iron removal device according to claim 1, characterized in that: The iron mesh driving mechanism (4) further comprises a guide rail (42) and a slider, wherein: the guide rail (42) is fixedly mounted on the mounting frame (1); and the slider is fixedly mounted on the iron mesh (2) and slidably connected to the guide rail (42).

4. The stone crushing and iron removal device according to claim 1, characterized in that: The number of the electromagnets (3) is multiple.

5. The stone crushing and iron removal device according to claim 1, characterized in that: An iron-absorbing area and an iron-storing area are provided below the installation frame (1), and the iron net driving mechanism (4) is capable of driving the iron net (2) to move between the iron-absorbing area and the iron-storing area.

6. The stone crushing and iron removal device according to claim 5, characterized in that: An iron storage frame (5) is provided at the iron storage area.

7. The stone crushing and iron removal device according to claim 1, characterized in that: The iron net (2) is erected above the gravel conveying line (100) via the mounting frame (1).

8. The stone crushing and iron removal device according to any one of claims 1 to 7, characterized in that: It also includes a cleaning mechanism (6) for blowing air toward the iron mesh (2).

9. The stone crushing and iron removal device according to claim 8, characterized in that: The cleaning mechanism (6) comprises a slide (61) slidably connected to the mounting frame (1), a nozzle (62) fixed to the slide (61), and a second driving member (63) for driving the slide (61) to reciprocate in a vertical direction.

10. The stone crushing and iron removal device according to any one of claims 1 to 7, characterized in that: The installation frame (1) is formed by welding profiles and / or plates.