Rotating disc type aluminum cover gasket detection machine
Through the automatic detection of the turntable aluminum cover gasket detector, the PLC control system and laser displacement sensor are used to automatically eliminate unqualified products, solving the problem of inefficient manual detection and improving the quality and production efficiency of aluminum cover products.
Patent Information
- Application Number
- CN202422482280.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, aluminum cover gasket detection relies on manual labor, resulting in low efficiency and easy quality problems, affecting product quality.
The turntable aluminum cover gasket detection machine is used to detect the gaskets in the aluminum cover using the PLC control system and laser displacement sensor. By removing the high-frequency solenoid valve, unqualified products are automatically eliminated to achieve automatic detection.
It improves inspection efficiency, reduces the occurrence of quality problems, ensures product quality, and realizes the reuse of aluminum covers.
Smart Images

Figure CN223288523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap equipment, in particular to a turntable type aluminum cap gasket detection machine. Background Art
[0002] Aluminum cap gaskets are a crucial part of wine and beverage sealing. Existing technologies require manual inspection during the production and packaging process to check for missing, warped, or mixed gaskets. This manual inspection consumes significant manpower and time, resulting in low efficiency. Gasket issues can also lead to unnecessary quality issues for both the production of aluminum caps and the wine company's bottling lines. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a turntable type aluminum cover gasket detection machine.
[0004] The technical solution of the present utility model is achieved as follows: a turntable type aluminum cover gasket inspection machine includes an inspection table, a PLC control system is provided on the inspection table, a touch screen and a PLC are provided in the PLC control system, a cover inlet is provided on the right side of the inspection table, the cover inlet is connected to a slide, an inspection disk is provided above the inspection table, a drive motor is provided at the bottom of the inspection disk, the drive motor rotates in reverse to drive the aluminum cover on the inspection disk to move, a laser displacement sensor is provided on the front side of the inspection disk, the laser displacement sensor circuit is connected to the PLC control system, a rejection high-frequency solenoid valve is provided on the left side of the inspection disk, the rejection high-frequency solenoid valve is connected to the PLC control system and the gas pipeline respectively, the lower end of the rejection high-frequency solenoid valve is connected to the rejection port for unqualified products, a qualified product outlet is provided at the lower end of the inspection disk, and a bottle cap turnover box is provided at the lower end of the qualified product outlet.
[0005] The beneficial effects of the utility model are as follows: the utility model detects the height of the gasket in the bottle cap by a laser displacement sensor, and rejects unqualified products by a high-frequency electromagnetic valve, thereby greatly improving work efficiency and product quality, reducing the probability of quality problems in the production and packaging process, and realizing the reuse of aluminum caps. BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Figure 1 This is the main view of the utility model;
[0007] Figure 2 It is a top view of the utility model.
[0008] Parts Description: 1. Laser displacement sensor, 2. PLC control system, 3. High-frequency solenoid valve for rejection, 4. Inspection point, 5. Cap inlet, 6. Slide, 7. Inspection table, 8. Rejection port for unqualified products, 9. Qualified product outlet, 10. Gas pipeline, 11. Bottle cap turnover box. DETAILED DESCRIPTION
[0009] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0010] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0011] Refer to the attached Figure 1-2 :A turntable type aluminum cover gasket inspection machine includes an inspection table 7, a PLC control system 2 is provided on the inspection table 7, which mainly controls the laser displacement sensor and the rejection high-frequency electromagnetic valve, and the PLC control system 2 is provided with a touch screen and a PLC. A cover inlet 5 is provided on the right side of the inspection table 7, and the cover inlet 5 is connected to a slide 6. The aluminum cover flows into the slide 6 and enters the cover inlet 5. An inspection disk 4 is provided above the inspection table 7, and a driving motor is provided at the bottom of the inspection disk 4. The driving motor rotates in the opposite direction to drive the aluminum cover on the inspection disk 4 to move. The front side of the inspection disk 4 is provided with a Laser displacement sensor 1, the laser displacement sensor 1 circuit is connected to PLC control system 2, the lower end of the laser displacement sensor 1 detects the gasket in the aluminum cap on the detection tray 4, data processing triggers the PLC detection system, the left side of the detection tray 4 is provided with a rejection high-frequency solenoid valve 3, the rejection high-frequency solenoid valve 3 is respectively connected to the PLC control system 2 and the gas pipeline 10, the lower end of the rejection high-frequency solenoid valve 3 is connected to the unqualified product rejection port 8, the lower end of the detection tray 4 is provided with a qualified product outlet 9, and the lower end of the qualified product outlet 9 is provided with a bottle cap turnover box 11. When the aluminum cap on the detection tray 4 is turned to the rejection high-frequency solenoid valve 3, the PLC control system 2 sends a rejection signal, and the rejection high-frequency solenoid valve 3 blows out gas for 0.3 seconds, which flows into the unqualified product rejection port 8 at the lower end of the rejection high-frequency solenoid valve 3, and the qualified aluminum caps flow into the bottle cap turnover box 11 through the qualified product outlet 9 on the lower side of the detection tray 4.
[0012] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A turntable type aluminum cover gasket inspection machine, comprising an inspection table (7), a PLC control system (2) provided on the inspection table (7), a touch screen and a PLC provided in the PLC control system (2), a cover inlet (5) provided on the right side of the inspection table (7), the cover inlet (5) connected to a slideway (6), characterized in that A testing tray (4) is provided above the testing table (7), a driving motor is provided at the bottom of the testing tray (4), and the driving motor rotates in reverse to drive the aluminum cover on the testing tray (4) to move. A laser displacement sensor (1) is provided on the front side of the testing tray (4), and the laser displacement sensor (1) is connected to the PLC control system (2). A rejection high-frequency electromagnetic valve (3) is provided on the left side of the testing tray (4), and the rejection high-frequency electromagnetic valve (3) is connected to the PLC control system (2) and the gas pipeline (10) respectively. The lower end of the rejection high-frequency electromagnetic valve (3) is connected to the rejection port (8) for unqualified products. A qualified product outlet (9) is provided at the lower end of the testing tray (4), and a bottle cap turnover box (11) is provided at the lower end of the qualified product outlet (9).