Plastic uptake base material leveling device
By using air pumps and airway systems in the blister substrate leveling device, the problem of substrate wrinkles affecting product quality is solved, and the substrate leveling and dust filtration are achieved to ensure product quality.
Patent Information
- Application Number
- CN202422579874.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-24
AI Technical Summary
In the prior art, when a plastic substrate is wrinkled by external forces, direct use will affect product quality.
A blister substrate leveling device is designed, by providing air ducts and air pumps on the workbench, the air pump provides gas to float the lower surface of the substrate, thereby leveling the wrinkles.
Effectively eliminate substrate wrinkles, ensure product quality, use air pumps and air filters in combination, improve gas purity, and reduce the risk of dust pollution.
Smart Images
Figure CN223290303U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of blister product production, and in particular to a blister substrate flattening device. Background Art
[0002] A blister machine, also known as a thermoplastic forming machine, is a machine that vacuum-forms heated and plasticized thermoplastic coils such as PVC, PE, PP, PET, and HIPS into various shapes of high-end packaging boxes, frames, and other products. Using the vacuum suction generated by a vacuum pump, the heated and softened thermoplastic substrates, such as PVC and PET, are vacuum-formed through a mold into various shapes of vacuum covers, blister trays, and other items.
[0003] In the prior art, when a plastic substrate is wrinkled due to external force, directly using the wrinkled substrate for processing will affect the quality of the product. Utility Model Content
[0004] The purpose of this application is to address the above-mentioned problems existing in the prior art and to propose a blister substrate flattening device.
[0005] The present application can be implemented through the following technical solution: a blister substrate flattening device, comprising a workbench for placing the substrate, an air channel opened on the workbench, the air channel connected to an air pump, the air channel can send gas to the lower surface of the substrate to make the substrate float and thus flatten the substrate.
[0006] In the above technical solution, when the substrate is wrinkled due to external force, the air pump can supply air to the air channel, and the air channel can send gas to the lower surface of the substrate so that the substrate floats upward for a distance, thereby flattening the wrinkled substrate.
[0007] Furthermore, an air filter is provided at the air inlet of the air pump.
[0008] In the above technical solution, the air filter can filter the air entering the air pump, thereby ensuring the purity of the gas delivered by the airway and reducing the possibility of the airway delivering dusty gas.
[0009] Furthermore, the air filter includes a box body installed at the air inlet of the air pump, a filter cartridge installed in the box body, and a cover plate capable of closing the opening of the box body. An air inlet is provided on the box body, and the opening at one axial end of the filter cartridge is connected to the air inlet of the air pump. The axial outer wall of the filter cartridge is used to block impurities in the air.
[0010] In the above technical solution, outside air enters the box body through the air inlet, the axial outer wall of the filter cartridge can intercept dust, and then clean air can enter the air pump through the opening at one end of the filter cartridge.
[0011] Furthermore, a dust suction end is provided in the box body, and the dust suction end is used to suck out impurities on the surface of the filter cartridge. A mounting plate is fixedly installed on the end surface of the filter cartridge, and a mounting column is installed on the mounting plate, and the mounting column is extended out of the box body.
[0012] In the above technical solution, the dust collection end can be connected to a vacuum cleaner, and the filter cartridge can be rotated by manually rotating the mounting column. During this process, the vacuum cleaner can remove the dust trapped on the axial outer wall of the filter cartridge, which is more convenient.
[0013] Furthermore, the cover plate is made of transparent material.
[0014] In the above technical solution, the cover plate made of transparent material makes it easy for workers to observe the cleaning status of the filter cartridge by the vacuum end.
[0015] Furthermore, the box body is embedded with a first magnet, and the cover plate is embedded with a second magnet. The first magnet can attract the second magnet so that the cover plate can keep the box body opening closed.
[0016] In the above technical solution, the cover plate has a protective effect on the filter cartridge, reducing the possibility of the filter cartridge being damaged by external forces. The provision of magnets 1 and 2 can prevent the cover plate from being easily opened relative to the box body.
[0017] Furthermore, a gripping block is formed on the mounting post, the gripping block is located outside the box body, and anti-slip grooves are formed on the gripping block.
[0018] In the above technical solution, the anti-slip grooves can prevent a person from slipping when holding the gripping block to rotate the filter cartridge.
[0019] Furthermore, a fixing ring is formed on the outer wall of the box body, and the fixing ring is mounted on the air pump by screws.
[0020] In the above technical solution, the fixing ring is mounted on the air pump using screws, and the box body can be fixed relative to the air pump.
[0021] To sum up, the present application has the following technical effects: when the substrate is wrinkled due to external force, the air pump can provide gas to the airway, and the airway can send gas to the lower surface of the substrate so that the substrate floats upward for a distance, thereby flattening the wrinkled substrate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of this application;
[0023] Figure 2 This is a schematic diagram of the overall structure of this application from another perspective;
[0024] Figure 3 It is an enlarged view of some structures in this application;
[0025] Figure 4 This is a schematic diagram of the position of magnet 2 in this application.
[0026] Description of reference numerals:
[0027] 1. Workbench; 11. Air duct; 13. Flat surface; 2. Air pump; 3. Air filter; 31. Box body; 311. Air inlet; 32. Filter cartridge; 33. Cover; 4. Suction terminal; 5. Mounting plate; 6. Mounting column; 7. Magnet 1; 8. Magnet 2; 9. Gripping block; 91. Anti-slip groove; 10. Fixing ring; 12. Base material; 14. Screw; 15. Vertical plate. DETAILED DESCRIPTION
[0028] Please refer to the attached drawings in the manual Figure 1 and Figure 2 One embodiment of the present application provides a device for leveling a blister substrate, comprising a workbench 1, wherein the workbench 1 is formed with a plane 13, on which a substrate 12 is placed. The substrate 12 in this embodiment is a thinner plastic sheet. A vertical plate 15 is mounted on the plane 13, and the vertical plate 15 is placed vertically. When the substrate 12 is placed on the plane 13, the vertical plate 15 can abut against a length side of the substrate 12, and at the same time, the length side of the substrate 12 away from the vertical plate 15 can protrude from the side of the plane 13. Three air ducts 11 are provided on the workbench 1. The air ducts 11 are tilted, and the end of the air duct 11 close to the plane 13 is away from the ground. The air duct 11 is connected to an air pump 2 through a pipeline. When the substrate 12 is subjected to external force and wrinkles are generated, the air duct 11 can send gas to the lower surface of the substrate 12 so that the substrate 12 can float upward for a distance, thereby leveling the wrinkled substrate 12.
[0029] Please refer to the attached drawings in the manual Figure 2 and Figure 3 , an air filter 3 is provided at the air inlet of the air pump 2, and the air filter 3 includes a box body 31, a filter cartridge 32 installed in the box body 31, and a transparent cover 33 that can close the opening of the box body 31. A fixing ring 10 is formed on the outer wall of the box body 31, and the fixing ring 10 is installed at the air inlet of the air pump 2 by screws 14. The filter cartridge 32 is placed vertically and has openings at both ends. An air inlet 311 is provided on the side wall of the box body 31, and the opening of the filter cartridge 32 close to the ground is connected to the air inlet of the air pump 2. The outside air enters the box body 31 through the air inlet 311. The filter cartridge 32 is provided with several filter holes, which can filter out impurities such as dust floating in the air. The filtered air can leave the box body 31 and enter the air pump 2 through the opening of the filter cartridge 32 close to the ground.
[0030] Please refer to the attached drawings in the manual Figure 2 and Figure 3A mounting plate 5 is detachably mounted on the upper end surface of the filter cartridge 32. Mounting plate 5 is mounted on mounting post 6. Mounting post 6 is vertically arranged and extends outside the box body 31. The upper surface of mounting plate 5 and the lower surface of filter cartridge 32 can abut against the inner wall of box body 31. Mounting post 6 is mounted on a gripping block 9. Gripping block 9 is exposed from box body 31 and workbench 1. Gripping block 9 is formed with anti-slip grooves 91. Gripping block 9 is designed to be gripped and rotated by a person so that mounting post 6 drives filter cartridge 32 to rotate. A dust suction terminal 4 is mounted on the inner wall of box body 31. Dust suction terminal 4 is capable of sucking away impurities on the axial outer wall of filter cartridge 32. The length of dust suction terminal 4 is consistent with the length of filter cartridge 32. Dust suction terminal 4 is connected to an external vacuum cleaner via a hose. During the rotation of filter cartridge 32, dust suction terminal 4 can suck away dust located at different positions on the axial outer wall of filter cartridge 32. The transparent cover plate 33 allows workers to easily inspect the dust condition on the surface of filter cartridge 32 through the cover plate 33.
[0031] Please refer to the attached drawings in the manual Figure 3 and Figure 4 A magnet 7 is embedded in the box body 31, and a magnet 2 8 is embedded in the cover 33. The magnet 1 7 can attract the magnet 2 8 so that the cover 33 can remain closed to the box body 31, so that the cover 33 will not be easily opened relative to the box body 31.
[0032] The working principle of this embodiment is as follows: a substrate 12 is placed on a workbench 1 , and the air channel 11 can deliver gas to the lower surface of the substrate 12 . When the substrate 12 is wrinkled, the gas delivered by the air channel 11 can make the substrate 12 float upward for a distance and flatten the substrate 12 .
[0033] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A blister substrate leveling device, characterized in that: The invention comprises a workbench (1) for placing a substrate (12). An air channel (11) is provided on the workbench (1). The air channel (11) is connected to an air pump (2). The air channel (11) can send gas to the lower surface of the substrate (12) to float the substrate (12) and thus level the substrate (12).
2. A blister substrate flattening device according to claim 1, characterized in that: An air filter (3) is provided at the air inlet of the air pump (2).
3. A blister substrate flattening device according to claim 2, characterized in that: The air filter (3) comprises a box body (31), a filter cartridge (32) installed in the box body (31), and a cover plate (33) capable of closing the opening of the box body (31). The box body (31) is provided with an air inlet (311). The opening at one axial end of the filter cartridge (32) is connected to the air inlet of the air pump (2). The axial outer wall of the filter cartridge (32) is used to block impurities in the air.
4. A blister substrate flattening device according to claim 3, characterized in that: A dust suction end (4) is provided in the box body (31), and the dust suction end (4) is used to suck out impurities on the surface of the filter cartridge (32). A mounting plate (5) is fixedly mounted on the end surface of the filter cartridge (32), and a mounting post (6) is mounted on the mounting plate (5). The mounting post (6) is extended out of the box body (31).
5. A blister substrate flattening device according to claim 4, characterized in that: The cover plate (33) is made of transparent material.
6. A blister substrate flattening device according to claim 5, characterized in that: The box body (31) is embedded with a first magnet (7), and the cover plate (33) is embedded with a second magnet (8). The first magnet (7) can attract the second magnet (8) so that the cover plate (33) can keep the opening of the box body (31) closed.
7. The device for leveling plastic substrates according to claim 4, characterized in that: A gripping block (9) is formed on the mounting column (6), the gripping block (9) is located outside the box body (31), and anti-slip grooves (91) are formed on the gripping block (9).
8. The device for leveling plastic substrates according to claim 3, characterized in that: A fixing ring (10) is formed on the outer wall of the box body (31), and the fixing ring (10) is mounted on the air pump (2) via screws (14).