Portable pavement leveling device for highway construction

Abstract

The utility model relates to the technical field of road capital construction, in particular to a portable road surface leveling device for road construction, which comprises a support, a push roller, a push handle and a mounting table, the push roller is rotatably mounted on a V-shaped connecting rod below the support, the push handle is fixedly connected to the top end of one side of the support, and the mounting table is mounted on the support. The mounting table is fixedly connected to the tail end of the other side of the support, and the two ends of the mounting table are connected with the flattening assemblies through the connecting assemblies; the water pressure storage cylinder made of pure iron is arranged to be a device capable of injecting water from the side end, the supporting sleeve and the rotating bearing are arranged, the water pressure storage cylinder and the roller are rotationally connected, the roller rotates on a road, the water pressure storage cylinder does not rotate under the influence of gravity, the water pressure storage cylinder can be weighted by injecting water into the supporting sleeve, and the water pressure storage cylinder is prevented from being damaged. And meanwhile, the water source amount in the water storage pressure cylinder can be controlled through water injection, and the pressure of the water storage pressure cylinder can be conveniently controlled.

Description

Technical Field

[0001] The utility model belongs to the technical field of highway infrastructure, and in particular relates to a portable road surface leveling device for highway construction. Background Art

[0002] During highway construction, ensuring pavement smoothness is crucial for improving road quality and extending its service life. Traditional pavement smoothing methods rely primarily on manual labor or simple mechanical equipment, the most common of which is the use of rollers. These rollers are typically cylindrical in design and work by compacting and smoothing materials like concrete through their own weight and the pressure they exert on the road surface during rolling.

[0003] However, existing pressure rollers have some shortcomings. First, due to their fixed weight, when faced with different types of road surfaces or construction under different load requirements, a pressure roller of a single weight is difficult to meet diverse needs, which may lead to problems such as over-pressure or insufficient compaction of the road surface, thereby affecting the quality of the road surface. Secondly, the material of the pressure roller is usually fixed. When faced with different temperature environments, a single material may not provide an ideal flattening effect. For example, in a high temperature environment, certain materials may affect the working performance of the pressure roller due to thermal expansion and contraction; in a low temperature environment, the hardness of the pressure roller may increase, causing unnecessary damage to the concrete surface.

[0004] Therefore, it is particularly important to develop a portable road-leveling device that can adjust its weight according to actual needs and select the appropriate material for different temperature environments. Such a device can not only improve construction efficiency but also ensure the ideal road leveling effect under various conditions, thereby better serving the highway construction industry. Utility Model Content

[0005] The purpose of the utility model is to provide a portable road surface leveling device for highway construction, so as to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A portable road surface leveling device for highway construction, comprising:

[0008] A bracket, a pushing roller, a pushing handle, and a mounting platform, wherein the pushing roller is rotatably mounted on a V-shaped connecting rod below the bracket, the pushing handle is fixed to the top end of one side of the bracket, and the mounting platform is fixed to the tail end of the other side of the bracket, and both ends of the mounting platform are connected to a flattening component through a connecting component;

[0009] A flattening assembly, the flattening assembly includes a water storage pressure cylinder, two rollers are sleeved on the outer wall of the water storage pressure cylinder, the two rollers are symmetrically arranged, and the concave and convex are nested and clamped, the two side walls of the water storage pressure cylinder are fixedly connected and communicated with a support sleeve, the outer walls of the two support sleeves are sleeved with a rotating bearing, the rotating bearing includes an inner ring and an outer ring, the inner ring is fixedly connected to the threaded side wall of the water storage pressure cylinder by multiple bolts, and the outer ring is threadedly fixed to the side walls of the two rollers by multiple bolts;

[0010] A water injection hole is provided on the supporting sleeve, and a water injection cover adapted thereto is installed on the water injection hole.

[0011] Preferably, the connecting assembly includes two first screws and two second screws, the two first screws are respectively fixed on the two ends of the mounting platform, and the two second screws are respectively fixed on the side walls on the opposite sides of the two support sleeves. The first screw and the second screw located on the same side are connected to the same connecting arm and are fixedly connected to the connecting arm through a locking nut.

[0012] Preferably, a water supply bucket is fixedly connected to the top surface of the mounting platform, a water supply hole is opened on the top surface of the water supply bucket, and a plug adapted to the water supply hole is installed in the water supply hole, both sides of the water supply bucket are connected with water supply pipes, the other ends of the two water supply pipes are connected to the supporting sleeve, and a water stop valve is installed in the middle of the two water supply pipes.

[0013] Preferably, a support arm is sleeved on the opposite side of the second screw rod, and the support arm is fixed to the second screw rod through a nut thread. At the same time, a threaded hole is opened at the front end of the support arm, and a push bucket is connected to it through a bolt thread.

[0014] Preferably, a cleaning scraper is fixedly connected to the front side wall of the mounting platform, and the arc-shaped surface of the cleaning scraper fits the outer wall of the drum.

[0015] Preferably, a layer of epoxy resin coating is applied on the inner walls of the water storage pressure cylinder and the support sleeve to prevent water from corroding the inner walls of the water storage pressure cylinder and the support sleeve.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] (1) The two rollers are nested and connected, making the roller easier to disassemble and carry. At the same time, the pure iron water storage pressure cylinder is set as a device that can be filled with water from the side end, and a support sleeve and a rotating bearing are set to rotate the water storage pressure cylinder and the roller. The roller rotates on the road, and the water storage pressure cylinder does not rotate due to the influence of gravity. By filling the support sleeve with water, the water storage pressure cylinder can be weighted, thereby achieving road flattening. Due to the large specific heat capacity of water, the concrete is prevented from being heated and affecting the viscosity of the concrete, and the concrete is also prevented from being frozen and solidified, which affects the flattening effect. It can be used in a variety of environments. At the same time, the amount of water in the water storage pressure cylinder can be controlled by water injection, which is convenient for controlling the pressure of the water storage pressure cylinder and adapting to roads of different sizes and thicknesses, so that the flattening effect is better.

[0018] (2) A water supply cylinder is set on the mounting platform and connected to the interior of the support sleeve through a water supply pipe. The water supply cylinder can be used to replenish water to the water storage pressure cylinder in time to avoid evaporation of water in the water storage pressure cylinder and affect the flattening stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 It is a side view of the utility model;

[0021] Figure 3 This is a front cross-sectional view of the flattening assembly of the present invention;

[0022] Figure 4 A three-dimensional diagram of the flattening assembly of the present invention;

[0023] Figure 5 A side sectional view of the mounting platform and related structures of the present utility model;

[0024] In the figure: 1. Bracket; 2. Push roller; 3. Push handle; 4. Mounting platform; 5. Connecting assembly; 51. First screw; 52. Second screw; 53. Connecting arm; 54. Locking nut; 6. Flattening assembly; 61. Water storage pressure cylinder; 62. Roller; 63. Support sleeve; 64. Rotating bearing; 7. Water injection hole; 8. Water injection cover; 9. Water supply bucket; 10. Plug; 11. Water supply pipe; 12. Water stop valve; 13. Support arm; 14. Flattening bucket; 15. Cleaning scraper. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1:

[0027] See also Figure 1-Figure 5 As shown, a portable road leveling device for highway construction includes:

[0028] The bracket 1, the pushing roller 2, the pushing handle 3, and the mounting platform 4, the pushing roller 2 is rotatably mounted on the V-shaped connecting rod below the bracket 1, the pushing handle 3 is fixed to the top end of one side of the bracket 1, and the mounting platform 4 is fixed to the tail end of the other side of the bracket 1. Both ends of the mounting platform 4 are connected to the flattening component 6 through the connecting component 5;

[0029] The flattening assembly 6 includes a water storage pressure cylinder 61. Two rollers 62 are sleeved on the outer wall of the water storage pressure cylinder 61. The two rollers 62 are symmetrically arranged and nested in a concave and convex manner. Both side walls of the water storage pressure cylinder 61 are fixedly connected and communicated with support sleeves 63. The outer walls of the two support sleeves 63 are sleeved with rotating bearings 64. The rotating bearings 64 include an inner ring and an outer ring. The inner ring is fixedly connected to the threaded side wall of the water storage pressure cylinder 61 by multiple bolts, and the outer ring is fixedly connected to the threaded side walls of the two rollers 62 by multiple bolts.

[0030] A water injection hole 7 is provided on the supporting sleeve 63 , and a matching water injection cover 8 is installed on the water injection hole 7 .

[0031] Furthermore, a layer of epoxy resin coating is applied on the inner walls of the water storage pressure cylinder 61 and the support sleeve 63 to prevent water from corroding the inner walls of the water storage pressure cylinder 61 and the support sleeve. It can form a hard protective film to prevent moisture from penetrating and play an anti-corrosion role on the metal surface, and it is adaptable to various operating temperatures.

[0032] As can be seen from the above, when compacting and leveling the road surface, first use the push handle 3 to push the bracket 1, drive the push roller 2 to roll, and then fix the flattening component 6 to the mounting platform 4 through the connecting component 5. The rolling of the push roller 2 drives the flattening component 6 to perform the leveling work;

[0033] The flattening assembly 6 includes a water storage pressure cylinder 61 and a roller 62 sleeved on the water storage pressure cylinder 61. The roller 62 is rotated and sleeved on the outer wall of the water storage pressure cylinder 61, which can reduce the wear of the water storage pressure cylinder 61. During long-term use, the water pressure roller directly contacts with various materials of different hardness such as the road surface and is easily worn. At the same time, the roller 62 of different materials, hardness or texture can be replaced according to different types of road surfaces, and the compaction performance of the flattening device can be adjusted to better meet the compaction requirements of various road surfaces. Finally, the entire roller 62 structure is composed of two concave and convex nested and clamped rollers 62, which makes the roller 62 as a whole relatively easy to disassemble and carry. The detachability of the roller 62 can make it more convenient to clean the roller 62, simplifying the maintenance work of the flattening device.

[0034] According to the type of road surface and its required construction load requirements, the water injection cover 8 is opened, and the required amount of water is injected into the water storage pressure cylinder 61 through the water injection hole 7. According to the environment and road surface characteristics, water of suitable temperature is selected for injection, so that the water storage pressure cylinder 61 reaches the required leveling weight. The water injection cover 8 is closed, and the support sleeve 63 is pushed forward through the connecting component 5. By rotating the bearing 64, the water storage pressure cylinder 61 can be kept stationary while the roller 62 rotates relatively. Therefore, when the water storage pressure cylinder 61 is driven forward by the support sleeve 63, the roller 62 will continue to roll forward / backward. The water storage pressure cylinder 61 does not rotate due to the influence of gravity. The road surface leveling work is completed by the overall weight of the flattening component 6.

[0035] The method of changing the weight of the device by injecting water is chosen. On the one hand, because water has a high specific heat capacity, this not only helps to prevent the concrete from losing its viscosity due to temperature increase in high temperature environments, but also avoids the problem of premature solidification of concrete under low temperature conditions, thereby ensuring the quality of flattening, allowing the device to work under various climatic conditions, and improving the flexibility and efficiency of construction. On the other hand, by adjusting the amount of water injected into the water storage pressure cylinder 61, the internal pressure level can be easily adjusted, which means that the pressure can be customized according to the needs of highway projects of different scales and thicknesses to achieve the best compaction effect. This adjustability enables the device to perform well in different construction environments, ensuring the high-quality completion of road construction projects.

[0036] Specifically, regarding the above-mentioned connection component 5, refer to Figure 3 and Figure 4 As shown, the connecting assembly 5 includes two first screws 51 and two second screws 52. The two first screws 51 are respectively fixed on the two ends of the mounting platform 4, and the two second screws 52 are respectively fixed on the side walls on the opposite sides of the two support sleeves 63. The first screw 51 and the second screw 52 located on the same side are sleeved and connected with the same connecting arm 53, and are both fixedly connected to the connecting arm 53 by a locking nut 54.

[0037] As can be seen from the above, after adjusting the flattening assembly 6 to a suitable state in advance, the two ends of the connecting arm 53 are respectively put on the first screw 51 and the second screw 52, ​​and then the flattening assembly 6 and the mounting platform 4 are firmly fixed by the locking nut 54, and then the operation is carried out. When the operation is completed and the device needs to be cleaned or the device is recovered and taken back to the vehicle, the locking nut 54 is removed, the connecting arm 53 is removed, and the flattening assembly 6 is removed separately for subsequent processing.

[0038] Specifically, regarding the second screw 52, ​​refer to Figure 4 and Figure 5 As shown, the second screw rod 52 is sleeved with a support arm 13 on the opposite side. The support arm 13 is fixed to the second screw rod 52 through a nut thread. At the same time, a threaded hole is opened at the front end of the support arm 13 and is threadedly connected to a push bucket 14 through a bolt.

[0039] As can be seen from the above, the support arm 13 is placed on the second screw 52, ​​and the support arm 13 is rotated to a suitable angle according to the required leveling height of the leveling bucket 14, and then locked by the locking nut 54, and finally fixed by the bolt. Through this assembly method, the detachability of the device is achieved, which improves the portability of the device. At the same time, the setting of the leveling bucket 14 can help remove excess material and roughly level the surface, creating a more uniform surface for subsequent compaction, reducing the number of compactions and reducing equipment wear.

[0040] Specifically, regarding the above-mentioned mounting platform 4, refer to Figure 5 As shown, a cleaning blade 15 is fixedly connected to the front side wall of the mounting platform 4 , and the arc-shaped surface of the cleaning blade 15 fits the outer wall of the roller 62 .

[0041] As can be seen from the above, during the compaction process, the roller may be stuck with mud, asphalt or other materials. The cleaning scraper 15 can help remove these attachments, keep the roller surface clean, and then improve the road smoothing effect.

[0042] Example 2:

[0043] refer to Figure 4 and Figure 5 As shown, a water supply bucket 9 is fixedly connected to the top surface of the mounting platform 4, a water supply hole is opened on the top surface of the water supply bucket 9, and a plug 10 adapted thereto is installed in the water supply hole, and water supply pipes 11 are connected to both sides of the water supply bucket 9, and the other ends of the two water supply pipes 11 are connected to the supporting sleeve 63, and a water stop valve 12 is installed in the middle of the two water supply pipes 11.

[0044] As can be seen from the above, the water replenishment bucket 9 serves as a supplementary device for the external water source. When the water in the water storage pressure cylinder 61 is reduced due to evaporation or other reasons, it can open the water stop valve 12 and use the water replenishment pipe 11 to replenish water into the interior. This design enables the water storage pressure cylinder 61 to be replenished with water in a timely manner, effectively preventing the problem of insufficient water caused by evaporation of the internal water source, thereby ensuring the quality and efficiency of the leveling operation. At the same time, a stable water supply also helps to improve the quality of the working surface, ensuring that the compacted road surface has uniform density and flatness, and meets the requirements of engineering specifications.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A portable road leveling device for highway construction, characterized in that: include: A bracket (1), a pushing roller (2), a pushing handle (3), and a mounting platform (4), wherein the pushing roller (2) is rotatably mounted on a V-shaped connecting rod below the bracket (1), the pushing handle (3) is fixed to the top end of one side of the bracket (1), and the mounting platform (4) is fixed to the tail end of the other side of the bracket (1), and both ends of the mounting platform (4) are connected to a flattening component (6) via a connecting component (5); A flattening assembly (6), the flattening assembly (6) comprising a water storage pressure cylinder (61), two rollers (62) being sleeved on the outer wall of the water storage pressure cylinder (61), the two rollers (62) being symmetrically arranged and being nested and connected in a concave-convex manner, both side walls of the water storage pressure cylinder (61) being fixedly connected and connected with a support sleeve (63), the outer walls of the two support sleeves (63) being sleeved with a rotating bearing (64), the rotating bearing (64) comprising an inner ring and an outer ring, the inner ring being fixedly connected to the threaded side wall of the water storage pressure cylinder (61) by a plurality of bolts, and the outer ring being fixedly connected to the threaded side walls of the two rollers (62) by a plurality of bolts; The supporting sleeve (63) is provided with a water injection hole (7), and a water injection cover (8) adapted thereto is installed on the water injection hole (7).

2. A portable road surface leveling device for highway construction according to claim 1, characterized in that: The connecting assembly (5) comprises two first screw rods (51) and two second screw rods (52), wherein the two first screw rods (51) are respectively fixed to the two ends of the mounting platform (4), and the two second screw rods (52) are respectively fixed to the side walls on the opposite sides of the two supporting sleeves (63), and the first screw rods (51) and the second screw rods (52) located on the same side are sleeved and connected to the same connecting arm (53), and are both fixedly connected to the connecting arm (53) through a locking nut (54).

3. A portable road surface leveling device for highway construction according to claim 1, characterized in that: A water supply bucket (9) is fixedly connected to the top surface of the mounting platform (4), a water supply hole is opened on the top surface of the water supply bucket (9), and a plug (10) adapted thereto is installed in the water supply hole, both sides of the water supply bucket (9) are connected to water supply pipes (11), the other ends of the two water supply pipes (11) are connected to the supporting sleeve (63), and a water stop valve (12) is installed in the middle of the two water supply pipes (11).

4. A portable road surface leveling device for highway construction according to claim 2, characterized in that: The second screw rod (52) is sleeved with a support arm (13) on the opposite side. The support arm (13) is fixed to the second screw rod (52) through a nut thread. At the same time, a threaded hole is opened at the front end of the support arm (13) and is connected to a push bucket (14) through a bolt thread.

5. The portable road surface leveling device for highway construction according to claim 1, characterized in that: A cleaning scraper (15) is fixedly connected to the front side wall of the mounting platform (4), and the arc-shaped surface of the cleaning scraper (15) fits the outer wall of the roller (62).

6. A portable road surface leveling device for highway construction according to claim 1, characterized in that: The inner walls of the water storage pressure cylinder (61) and the support sleeve (63) are both coated with a layer of epoxy resin coating to prevent water from corroding the inner walls of the water storage pressure cylinder (61) and the support sleeve.

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