Shield tunnel measurement total station transfer adjustable hanging basket device
By designing an adjustable hanging basket device, the problem of the total station being unable to level after the pipe segment rotates is solved, the stable installation and high-precision measurement of the total station are achieved, and the smooth progress of the shield construction is ensured.
Patent Information
- Application Number
- CN202423067967.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-12-12
AI Technical Summary
During the shield construction process, the total station hanging basket cannot be leveled after the pipe segment rotates, resulting in a decrease in measurement accuracy and affecting construction efficiency.
An adjustable hanging basket device is designed to adjust the height of the connecting bolts by tilted trapezoidal wedge plate and forced centering disc, and the height of the connecting bolts is adjusted by nuts to achieve leveling and stable installation of the total station.
It improves measurement accuracy, ensures the accuracy of the posture data of the shield machine excavation, improves construction efficiency and safety, and avoids bubble deviation caused by equipment vibration.
Smart Images

Figure CN223294571U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of shield tunnel construction measurement, and in particular to an adjustable hanging basket device for a shield tunnel measurement total station. Background Art
[0002] Shield tunnel construction technology is currently the most widely used construction technology for fully mechanized excavation of underground tunnels internationally. However, due to the relatively complex strata used for shield construction, the shield machine's posture data must be constantly monitored during the shield excavation process, and the pressure and excavation speed of each group of cylinders must be adjusted in a timely manner to keep its posture within the specification requirements. As the shield machine advances, the total station of the guidance system must also keep pace and transfer in the direction of excavation. Due to the small available space above the trolley, the large number of mechanical equipment, poor visibility, and the operation of the slag conveyor, the surveyors must choose a suitable location to install the hanging basket when transferring the total station. This requires ensuring a good visibility environment, facilitating measurement operations, and being quick and convenient to ensure that normal construction is not affected, and to quickly provide accurate positioning data for the shield machine's excavation.
[0003] During the tunneling process, the shield body of the shield machine will rotate at a certain angle, causing the formed segments to rotate at a certain angle as well. When the traditional total station basket is installed on the segments, its base cannot be leveled, resulting in a decrease in measurement accuracy. Utility Model Content
[0004] In order to solve or partially solve the problems existing in the related art, the present application provides an adjustable hanging basket device for a shield tunnel measurement total station.
[0005] To achieve the above objectives, this application is implemented through the following technical solutions:
[0006] A shield tunnel measurement total station transfer adjustable hanging basket device, the shield tunnel measurement total station transfer adjustable hanging basket device comprising:
[0007] A first trapezoidal wedge plate is arranged obliquely, and a connecting plate is obliquely connected to the lower end of the first trapezoidal wedge plate, and a second trapezoidal wedge plate is obliquely arranged on the lower end of the connecting plate;
[0008] A fixed plate is horizontally arranged on one side of the bottom of the connecting plate. A forced centering plate is provided above the end of the fixed plate away from the connecting plate. The forced centering plate is fixed to the fixed plate by three connecting bolts.
[0009] Among them, the upper and lower ends of the connecting bolt are threadedly connected with nuts, and the height of the three positions of the forced centering plate can be adjusted by turning the nuts.
[0010] Optionally, a pair of connecting rods are provided between the connecting plate and the fixing plate.
[0011] Optionally, there is an angle between the connecting plate and the fixing plate, and the angle is 60°.
[0012] Optionally, the first trapezoidal wedge plate is provided with screw holes matching the segment bolts, and the second trapezoidal wedge plate is provided with half-waist openings matching the segment bolts.
[0013] Optionally, the connecting plate is a steel plate of 300×150×10 mm.
[0014] Optionally, the fixing plate is a steel plate of 400×150×10 mm.
[0015] Optionally, the specification of the connecting bolt is M14×80mm.
[0016] Optionally, the connecting rod is made of round steel with a specification of ф8.
[0017] The beneficial effects of the present application are as follows: when in use, the upper and lower nuts of the three connecting bolts are rotated respectively to change their positions to adjust the heights of the three positions of the forced centering disk, thereby achieving the leveling of the forced centering disk, effectively avoiding the situation where the total station cannot be leveled due to the rotation of the pipe segment, thereby improving the measurement accuracy.
[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0020] Figure 1 It is a structural schematic diagram of the adjustable hanging basket device for the shield tunnel measurement total station shown in an embodiment of the present application.
[0021] Reference numerals: 1 first trapezoidal wedge plate, 2 connecting plate, 3 second trapezoidal wedge plate, 4 fixing plate, 5 forced centering plate, 6 connecting bolt, 7 connecting rod. DETAILED DESCRIPTION
[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0024] In the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0025] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0026] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0027] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.
[0028] The above description is merely an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
[0029] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings to facilitate understanding by technical personnel.
[0030] Example 1:
[0031] See also Figure 1 A shield tunnel measurement total station transfer adjustable hanging basket device, the shield tunnel measurement total station transfer adjustable hanging basket device comprising:
[0032] A first trapezoidal wedge plate 1 is arranged obliquely, and a connecting plate 2 is obliquely connected to the lower end thereof, and a second trapezoidal wedge plate 3 is obliquely arranged at the lower end of the connecting plate 2;
[0033] A fixing plate 4 is horizontally arranged on one side of the bottom of the connecting plate 2. A forced centering plate 5 is provided above the end of the fixing plate 4 away from the connecting plate 2. The forced centering plate 5 is fixed to the fixing plate 4 by three connecting bolts 6.
[0034] The upper and lower ends of the connecting bolt 6 are both threadedly connected with nuts, and the heights of the three positions of the forced centering plate 5 can be adjusted by rotating the nuts.
[0035] Specifically, the lower end of the first trapezoidal wedge plate 1 is fully welded to the upper end of the connecting plate 2, and the lower end of the connecting plate 2 is fully welded to the upper end of the second trapezoidal wedge plate 3. The connecting plate 2 is tilted to ensure that the connecting plate 2 fits the inner arc surface of the pipe segment. The end of the fixing plate 4 away from the connecting bolts 6 is fully welded to the bottom of the connecting plate 2. Three through holes are opened on the end of the fixing plate 4 away from the connecting plate 2 to allow the connecting bolts 6 to pass through. The through holes have a diameter of 16 mm. After the forced centering plate 5 is placed parallel to the top of the fixing plate 4, the two are connected by the connecting bolts 6. Then, nuts are inserted into the upper and lower ends of the connecting bolts 6 and tightened to fix the two.
[0036] When in use, the upper and lower nuts of the three connecting bolts 6 are rotated respectively to change their positions to adjust the heights of the three positions of the forced centering plate 5, thereby achieving the leveling of the forced centering plate 5, effectively avoiding the situation where the total station cannot be leveled due to the rotation of the pipe segment, thereby improving the accuracy of the measurement.
[0037] Finally, the finished hanging basket is transported to the construction site for installation testing. Appropriate adjustments can be made to inappropriate parts to ensure that the hanging basket can be accurately installed and put into use.
[0038] The present application provides a shield tunnel survey total station with an adjustable transfer basket device, which provides safety for the total station in the guidance system, improves the surveyor's work efficiency, and can be disassembled and reused repeatedly. The basket is highly stable, and after the total station is installed, it will not experience instrument bubble deviation caused by vibration from the tunneling equipment. It provides accurate attitude data for shield tunneling, ensuring the orderly progress of the entire construction process.
[0039] Example 2:
[0040] See also Figure 1 Based on the first embodiment, optionally, a pair of connecting rods 7 are provided between the connecting plate 2 and the fixing plate 4 .
[0041] Specifically, the upper end of the connecting rod 7 is welded and fixed to the upper middle part of the side of the connecting plate 2, and the lower end of the connecting rod 7 is welded and fixed to the middle part of the side of the fixing plate 4. By setting the connecting rod 7, the structural strength of the device is enhanced, its stability is increased, and the load weight of the hanging basket is increased.
[0042] Optionally, there is an angle between the connecting plate 2 and the fixing plate 4, and the angle is 60°.
[0043] Specifically, the connecting plate 2 and the fixing plate 4 are cut in advance according to the dimensions of the design drawings and need to be welded on site to ensure that the connecting plate 2 fits the inner arc surface of the pipe segment. The fixing plate 4 is on a horizontal plane and can be removed after welding. In this embodiment, a 60° angle is formed between the connecting plate 2 and the fixing plate 4. The bottom of the connecting plate 2 and the fixing plate 4 are located on the same horizontal plane. In actual situations, the size of the angle formed by the two is not unique and can be adjusted according to actual conditions.
[0044] Optionally, the first trapezoidal wedge plate 1 is provided with screw holes matching the segment bolts, and the second trapezoidal wedge plate 3 is provided with half-waist openings matching the segment bolts.
[0045] Specifically, the first and second trapezoidal wedges 1 and 3 must be machined according to the bolt hole layout on the segment design drawings. After installation, they must be securely aligned with the segment bolt holes. The second trapezoidal wedge 3 features a half-waisted opening, allowing the hanging basket to be installed by simply loosening the segment bolts and nuts without removing all the bolts.
[0046] Optionally, the connecting plate 2 is a steel plate of 300×150×10 mm.
[0047] Specifically, the steel plate with a specification of 300×150×10 mm meets the usage requirements while ensuring a light structure.
[0048] Optionally, the fixing plate 4 is a steel plate of 400×150×10 mm.
[0049] Specifically, the steel plate with a specification of 400×150×10 mm meets the usage requirements while ensuring a light structure.
[0050] Optionally, the specification of the connecting bolt 6 is M14×80mm.
[0051] Specifically, the forced centering plate 5 is processed and milled according to the design drawings. The hole position needs to correspond to the fixed plate 4 to ensure that the connecting bolt 6 can be vertically inserted into the hole. By adjusting the position of the upper and lower nuts of the forced centering plate 5, the flatness of the entire surface is ensured to meet the use requirements.
[0052] Optionally, the connecting rod 7 is made of round steel with a specification of ф8.
[0053] Specifically, ф8 round steel meets strength requirements while ensuring the lightness of the structure.
[0054] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.
Claims
1. A shield tunnel measurement total station with adjustable hanging basket device, characterized in that: The shield tunnel measurement total station transfer adjustable hanging basket device comprises: A first trapezoidal wedge plate (1) is arranged obliquely, the lower end of which is obliquely connected to a connecting plate (2), and a second trapezoidal wedge plate (3) is arranged obliquely at the lower end of the connecting plate (2); A fixed plate (4) is horizontally arranged on one side of the bottom of the connecting plate (2), and a forced centering plate (5) is provided above the end of the fixed plate (4) away from the connecting plate (2). The forced centering plate (5) is fixed to the fixed plate (4) by three connecting bolts (6); The upper and lower ends of the connecting bolt (6) are both threadedly connected with nuts, and the heights of the three positions of the forced centering plate (5) can be adjusted by rotating the nuts.
2. The adjustable hanging basket device for shield tunnel measurement total station according to claim 1, characterized in that: A pair of connecting rods (7) are provided between the connecting plate (2) and the fixing plate (4).
3. The adjustable hanging basket device for shield tunnel measurement total station according to claim 1 or 2, characterized in that: An included angle is formed between the connecting plate (2) and the fixing plate (4), and the included angle is 60°.
4. The adjustable hanging basket device for shield tunnel measurement total station according to claim 1, characterized in that: The first trapezoidal wedge plate (1) is provided with screw holes matching the segment bolts, and the second trapezoidal wedge plate (3) is provided with half-waist openings matching the segment bolts.
5. The adjustable hanging basket device for shield tunnel measurement total station according to claim 3, characterized in that: The connecting plate (2) is a steel plate with a size of 300×150×10 mm.
6. The adjustable hanging basket device for shield tunnel measurement total station according to claim 3, characterized in that: The fixing plate (4) is a steel plate with a size of 400×150×10 mm.
7. The adjustable hanging basket device for shield tunnel measurement total station according to claim 1, characterized in that: The specification of the connecting bolt (6) is M14×80mm.
8. The adjustable hanging basket device for shield tunnel measurement total station according to claim 2, characterized in that: The connecting rod (7) is made of round steel with a specification of ф8.