Vertical shaft planetary mixer with discharge door protection structure

By designing a discharge door protection structure in the vertical shaft planetary mixer and using the top cover and the mixing mechanism to clean the transparent plate, the problem of discharge door field contamination is solved, and the mixing efficiency and mixing quality are improved.

CN223299913UActive Publication Date: 2025-09-05SHANDONG FEILU NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422433654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-05
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

During the mixing process of the existing vertical shaft planetary mixer, the visual window of the discharge door is easily contaminated by the material, affecting the clarity of the field of view, and the water spray cleaning method is not effective, affecting the material mixing effect.

Method used

A vertical shaft planetary mixer with a discharge door protection structure is designed, which includes a top cover, a stirring mechanism and a discharge door frame. The driving mechanism drives the active rod and the scraper to clean the transparent plate. Combined with the special-shaped stirring element and the reinforcement frame, the inside of the discharge door can be effectively protected and the material can be mixed.

Benefits of technology

The clarity of the view inside the discharge door is improved, which prevents extra materials from entering the material, ensures the mixing effect and quality, and improves the mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vertical shaft planetary mixer with a discharge door protection structure, which belongs to the technical field of vertical shaft planetary mixers.The vertical shaft planetary mixer comprises a mixer shell, a top cover is fixed at the top of the mixer shell, and a plurality of top windows are fixedly mounted on the outer side of the top cover in a penetrating manner. A stirring mechanism is mounted between the outer side and the inner side of the stirrer shell; the stirring mechanism comprises a driving mechanism fixedly mounted at the top of the top cover, a driving rod rotationally connected between the inner top wall of the top cover and the inner bottom wall of the stirrer shell through a bearing, eight fixing rods fixed to the outer side of the driving rod, and a connecting plate fixed between the ends, away from the driving rod, of the two corresponding fixing rods; the scraping plate is fixed on one side, far away from the driving rod, of the connecting plate. The vertical shaft planetary mixer with the discharge door protection structure can effectively protect the visual field of the inner side of the discharge door and can also improve the actual mixing efficiency to a certain extent.
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Description

Technical Field

[0001] The present application relates to the technical field of vertical-shaft planetary mixers, and in particular to a vertical-shaft planetary mixer with a discharge door protection structure. Background Art

[0002] A vertical planetary mixer is a device used to mix various aggregates. It mainly includes a casing, at least one rotating mixing shaft, and a drive device. In order to facilitate the inspection of the interior of the casing, an inspection door is often opened on the casing. At the end of production, the inspection door also serves as a discharge door to effectively discharge the material inside the mixer.

[0003] According to a vertical-shaft planetary mixer disclosed in Chinese patent publication No. CN207888916U, the vertical-shaft planetary mixer includes a cylindrical casing, at least one rotating shaft, a stirring system, a driving device, and an inspection door arranged on the casing. The inspection door is arranged on the side wall of the casing, and a visual window made of a transparent material is embedded in the inspection door. A cleaning mechanism for cleaning the visual window is provided on the side wall of the inspection door facing the interior of the casing. By arranging the inspection door on the side of the casing, the inspection and maintenance work of the staff can be facilitated, and at the same time, it is beneficial for the staff to observe the material stirring situation inside the casing at multiple levels and grasp the stirring situation in time; by arranging the cleaning mechanism, the cleaning of the visual window can be effectively ensured, and the mortar is prevented from solidifying on the visual window and affecting the use of the visual window.

[0004] However, this patent still has certain shortcomings in actual use. Since this patent uses a nozzle to spray water to clean the inside of the visual window, and when the mixing work is in progress, the inside of the mixer will be filled with a large amount of material, that is, the inside of the visual window will continue to contact the material. The water spraying method can only make the current field of view clear, and it is easy to become blurred again after the water spraying is stopped. In addition, adding unnecessary water when the mixer is stirring the material is likely to affect the mixing effect of the material. In this regard, based on the fit with the actual situation, this application provides a vertical shaft planetary mixer with a discharge door protection structure to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the present application provides a vertical-shaft planetary mixer with a discharge door protection structure, which has the advantages of being able to effectively protect the field of view inside the discharge door while improving the actual mixing efficiency to a certain extent, thereby solving the shortcomings of the existing vertical-shaft planetary mixer that easily affects the actual quality of the mixed materials during actual use.

[0006] To achieve the above-mentioned object, the present application provides the following technical solution: a vertical-shaft planetary mixer with a discharge door protection structure, comprising a top cover fixed to the top of the mixer housing, a plurality of top windows being penetrated and fixedly mounted on the outer side of the top cover, and a stirring mechanism being installed between the outer side and the inner side of the mixer housing;

[0007] The stirring mechanism includes a driving mechanism fixedly mounted on the top of the top cover, an active rod rotatably connected between the inner top wall of the top cover and the inner bottom wall of the mixer shell through a bearing, eight fixed rods fixed to the outside of the active rod, a connecting plate fixed between the ends of the two corresponding fixed rods away from the active rod, a scraper fixed to the side of the connecting plate away from the active rod, a plurality of first special-shaped stirring pieces fixed to the outside of the bottom fixed rods, a plurality of second special-shaped stirring pieces fixed to the top of the top fixed rods, a plurality of connecting holes opened on the outside of the mixer shell, a plurality of discharge door frames hinged to the outside of the mixer shell by hinges and pluggable into the inner sides of the corresponding connecting holes, a plurality of reinforcement frames fixed to the inner sides of the discharge door frames, a transparent plate fixed to the inner sides of the reinforcement frames, a steel structure support net fixed to the inner side of the discharge door frame, and a door bolt fixed between the outer side of the discharge door frame and the outer side of the mixer shell.

[0008] By adopting the above technical solution, the visual field inside the discharge door can be effectively protected while the actual mixing efficiency can be improved to a certain extent.

[0009] Furthermore, it includes a discharge pipe fixed to the bottom of the mixer shell, and a discharge valve is fixedly installed on the outer side of the discharge pipe.

[0010] By adopting the above technical solution, materials can be discharged.

[0011] Furthermore, the interior of the discharge pipe is communicated with the interior of the mixer housing, and the inner bottom wall of the mixer housing is slightly inclined toward one side of the discharge pipe.

[0012] By adopting the above technical solution, the materials inside the mixer shell can be easily discharged.

[0013] Furthermore, the top cover is in a truncated cone shape, and the top window is located on the outer inclined surface of the top cover.

[0014] By adopting the above technical solution, the top window can facilitate users to perform auxiliary viewing to meet the observation needs of different perspectives.

[0015] Furthermore, the driving mechanism is composed of a servo motor and a reducer, the output shaft of the servo motor is fixedly connected to the input shaft of the reducer, and the output shaft of the reducer passes through the top of the top cover and is fixedly connected to the top end of the active rod.

[0016] By adopting the above technical solution, the driving mechanism can stably drive the active rod to rotate.

[0017] Furthermore, every two of the fixed rods form a group, the outer side of the scraper can be fitted with the inner side of the mixer casing, and two first special-shaped stirring pieces are fixed to the outer side of each bottom fixed rod, and the first special-shaped stirring pieces are fixedly connected to the bottom of the top fixed rod of the same group, and the first special-shaped stirring pieces and the second special-shaped stirring pieces are both V-shaped, and the positions of the first special-shaped stirring pieces and the second special-shaped stirring pieces in each group are different.

[0018] By adopting the above technical solution, the connecting plate can be divided into four parts with different positions, which facilitates scraping and cleaning the inner side of the mixer shell, and enables the active rod to drive the first special-shaped stirring piece and the second special-shaped stirring piece to perform circular motion through the fixed rod.

[0019] Furthermore, three reinforcement frames are fixed on the inner side of each of the unloading door frames, and the reinforcement frames are aluminum alloy frames. The positions of the corresponding three reinforcement frames are distributed as follows: two are located on the inner side of the unloading door frame close to the active rod, and the other is located on the inner side of the unloading door frame away from the active rod, and the opposite sides of the corresponding two reinforcement frames close to the active rod are fixedly connected to the outer side of the corresponding steel structure support net, the thickness of the transparent plate is equal to the thickness of the reinforcement frame, and the outer side of the steel structure support net is fixedly connected to the opposite side of the corresponding two transparent plates.

[0020] By adopting the above technical solution, the steel structure support net can play an auxiliary supporting role for the two transparent plates close to the active rod side.

[0021] Furthermore, the shapes of the reinforcement frame and the transparent plate closest to the active rod match the inner side of the mixer housing, and a sealing ring is bonded to the outer side of the discharge door frame and abuts against the inner side of the communicating hole.

[0022] By adopting the above technical solution, the scraper can scrape the transparent plate synchronously during the scraping process to meet the cleaning needs of the transparent plate, and the sealing performance of the connection between the unloading door frame and the connecting hole can be increased through the sealing ring.

[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0024] The vertical-shaft planetary mixer with a discharge door protection structure can effectively protect the field of view inside the discharge door through the coordinated use of the mixer shell, top cover, top window and stirring mechanism, while also improving the actual mixing efficiency to a certain extent, so that the field of view of the discharge door can become relatively clear, and at the same time, no additional material will be added to the mixing material, thereby not affecting the mixing effect and refrigeration, so that the overall work quality can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the structure of this application;

[0026] Figure 2 For this application structure Figure 1 Schematic cross-sectional view of ;

[0027] Figure 3 For this application structure Figure 2 Schematic diagram of the steel structure support network connection structure.

[0028] In the figure: 1. mixer housing; 201. top cover; 202. top window; 300. stirring mechanism; 301. driving mechanism; 302. active rod; 303. fixing rod; 304. connecting plate; 305. scraper; 306. first special-shaped stirring member; 307. second special-shaped stirring member; 308. connecting hole; 309. discharge door frame; 310. reinforcement frame; 311. transparent plate; 312. steel structure support net; 313. door bolt; 401. discharge pipe; 402. discharge valve. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0030] See also Figures 1 to 3The present application provides a technical solution: a vertical-shaft planetary mixer with a discharge door protection structure, comprising a top cover 201 fixed to the top of the mixer housing 1, a plurality of top windows 202 being passed through and fixedly installed on the outer side of the top cover 201, and a stirring mechanism 300 being installed between the outer side and the inner side of the mixer housing 1; through the coordinated use of the mixer housing 1, the top cover 201, the top window 202 and the stirring mechanism 300, the field of view inside the discharge door can be effectively protected while the actual mixing efficiency can be improved to a certain extent, so that the field of view of the discharge door can become relatively clear, and at the same time, no additional material will be added to the mixing material, thereby not affecting the mixing effect and refrigeration, so that the overall work quality can be guaranteed.

[0031] In this embodiment, the stirring mechanism 300 is a structure for effectively stirring the material and protecting the inner field of view of the discharge door.

[0032] like Figure 1 、 Figure 2 and Figure 3 As shown, the stirring mechanism 300 includes a driving mechanism 301 fixedly mounted on the top of the top cover 201, an active rod 302 rotatably connected between the inner top wall of the top cover 201 and the inner bottom wall of the mixer housing 1 through a bearing, eight fixed rods 303 fixed to the outside of the active rod 302, a connecting plate 304 fixed between the ends of the two corresponding fixed rods 303 away from the active rod 302, a scraper 305 fixed to the side of the connecting plate 304 away from the active rod 302, a plurality of first special-shaped stirring members 306 fixed to the outside of the bottom fixed rod 303, and a plurality of first special-shaped stirring members 306 fixed to the outside of the bottom fixed rod 303. Several second special-shaped stirring members 307 are fixed on the top of the fixed rod 303, several connecting holes 308 are opened on the outside of the mixer shell 1, several discharge door frames 309 are hinged to the outside of the mixer shell 1 and can be inserted into the inner side of the corresponding connecting holes 308, several reinforcement frames 310 are fixed to the inner side of the discharge door frame 309, a transparent plate 311 is fixedly installed on the inner side of the reinforcement frame 310, a steel structure support net 312 is fixed to the inner side of the discharge door frame 309, and a door bolt 313 is fixedly installed between the outer side of the discharge door frame 309 and the outer side of the mixer shell 1.

[0033] It should be noted that the top cover 201 is in a truncated cone shape, and the top window 202 is located on the outer inclined surface of the top cover 201, so that the top window 202 can facilitate the user's auxiliary viewing to meet the observation needs of different perspectives. The driving mechanism 301 is composed of a servo motor and a reducer. The output shaft of the servo motor is fixedly connected to the input shaft of the reducer. The output shaft of the reducer passes through the top of the top cover 201 and is fixedly connected to the top of the active rod 302, so that the driving mechanism 301 can stably drive the active rod 302 to rotate.

[0034] In addition, every two fixed rods 303 form a group, and the outer side of the scraper 305 can be fitted with the inner side of the mixer shell 1, so that the connecting plate 304 can be divided into four different positions, which is convenient for scraping and cleaning the inner side of the mixer shell 1. Two first special-shaped stirring pieces 306 are fixed on the outer side of each bottom fixed rod 303, and the first special-shaped stirring piece 306 is fixedly connected to the bottom of the top fixed rod 303 of the same group. The first special-shaped stirring piece 306 and the second special-shaped stirring piece 307 are both V-shaped, and the positions of each group of first special-shaped stirring pieces 306 and second special-shaped stirring pieces 307 are different, so that the active rod 302 can drive the first special-shaped stirring piece 306 and the second special-shaped stirring piece 307 to perform circular motion through the fixed rod 303, and through the setting of different positions, the circular motion trajectories of each group of first special-shaped stirring pieces 306 and second special-shaped stirring pieces 307 are different, thereby meeting the comprehensive stirring needs inside the mixer shell 1.

[0035] At the same time, three reinforcement frames 310 are fixed on the inner side of each unloading door frame 309. The reinforcement frames 310 are aluminum alloy frames. The positions of the corresponding three reinforcement frames 310 are distributed as follows: two are located on the inner side of the unloading door frame 309 close to the active rod 302, and the other is located on the inner side of the unloading door frame 309 away from the active rod 302. The opposite sides of the two reinforcement frames 310 close to the active rod 302 are fixedly connected to the outer side of the corresponding steel structure support net 312. The thickness of the transparent plate 311 is the same as that of the other two reinforcement frames 310. Due to the thickness of the strengthening frame 310, the outer side of the steel structure support net 312 is fixedly connected to the opposite side of the two corresponding transparent plates 311, so that the steel structure support net 312 can play an auxiliary supporting role for the two transparent plates 311 on the side close to the active rod 302, and then cooperate with the edge reinforcement of the strengthening frame 310 to make the transparent plates 311 as a whole have higher strength, making them not easy to break. Among them, the transparent plates 311 can be high-transparency acrylic plates or high-hardness tempered glass, so that they can meet the requirements of observation and sealing.

[0036] In addition, the shapes of the reinforcement frame 310 and the transparent plate 311 on the side closest to the active rod 302 match the inner side of the mixer housing 1, so that the scraper 305 can scrape the transparent plate 311 synchronously during the scraping process to meet the cleaning needs of the transparent plate 311. The outer side of the discharge door frame 309 is bonded with a sealing ring that abuts against the inner side of the connecting hole 308. The sealing ring can increase the sealing performance of the connection between the discharge door frame 309 and the connecting hole 308, and then position it through the door bolt 313 to prevent internal materials from leaking.

[0037] It should also be noted that a discharge pipe 401 is fixed to the bottom of the mixer housing 1, and a discharge valve 402 is fixedly installed on the outside of the discharge pipe 401. The inner bottom wall of the mixer housing 1 is slightly inclined toward one side of the discharge pipe 401, and the interior of the mixer housing 1 is connected to the interior of the discharge pipe 401, so that the material inside the mixer housing 1 can be easily discharged.

[0038] The working principle of the above embodiment is:

[0039] When stirring and mixing materials, various types of aggregates are put into the interior of the mixer housing 1, and the driving mechanism 301 is started to drive the active rod 302 to rotate, so that the fixed rod 303 drives the connecting plate 304 and the scraper 305 to continuously scrape and clean the inner wall of the mixer housing 1 and the corresponding transparent plate 311 close to the active rod 302, so as to ensure the field of view of the transparent plate 311 in the unloading door frame 309, which plays an effective protective role. At the same time, the first special-shaped stirring member 306 cooperates with the second special-shaped stirring member 307 to effectively stir the interior of the mixer housing 1, so that the internal materials can be mixed quickly. After the stirring is completed, the discharge valve 402 is opened to discharge the material inside the mixer housing 1 through the discharge pipe 401.

[0040] Compared with the prior art, the vertical-shaft planetary mixer with a discharge door protection structure can effectively protect the field of view inside the discharge door while improving the actual mixing efficiency to a certain extent through the coordinated use of the mixer housing 1, the top cover 201, the top window 202 and the stirring mechanism 300, so that the field of view of the discharge door can become relatively clear, and at the same time, no additional material will be added to the stirred material, thereby not affecting the stirring effect and refrigeration, so that the overall work quality can be guaranteed, solving the shortcoming of the existing vertical-shaft planetary mixer that it is easy to affect the actual quality of the stirred material during actual use.

[0041] The electrical components appearing in this article are all electrically connected to the main controller and the power supply. The provision of power supply is common knowledge in this field. The main controller can be a conventional known device that controls a computer, etc., and can be implemented through simple programming by technicians in this field. These are all existing publicly available power connection technologies and will not be described in detail in this article.

Claims

1. A vertical shaft planetary mixer with a discharge door protection structure, characterized in that: The invention relates to a mixer housing (1) comprising a top cover (201) fixed to the top of the mixer housing (1), wherein the outer side of the top cover (201) is provided with and fixedly mounted with a plurality of top windows (202), and a mixing mechanism (300) mounted between the outer side and the inner side of the mixer housing (1); the mixing mechanism (300) comprises a driving mechanism (301) fixedly mounted on the top of the top cover (201), an active rod (302) rotatably connected between the inner top wall of the top cover (201) and the inner bottom wall of the mixer housing (1) via a bearing, eight fixed rods (303) fixed to the outer side of the active rod (302), a connecting plate (304) fixed between the ends of two corresponding fixed rods (303) away from the active rod (302), and a scraper (304) fixed to the side of the connecting plate (304) away from the active rod (302). 05), a plurality of first special-shaped stirring pieces (306) fixed to the outside of the fixing rod (303) at the bottom, a plurality of second special-shaped stirring pieces (307) fixed to the top of the fixing rod (303) at the top, a plurality of communication holes (308) opened on the outside of the mixer shell (1), a plurality of discharge door frames (309) hinged to the outside of the mixer shell (1) and pluggable into the inside of the corresponding communication holes (308), a plurality of reinforcement frames (310) fixed to the inside of the discharge door frame (309), a transparent plate (311) fixedly installed on the inside of the reinforcement frame (310), a steel structure support net (312) fixed to the inside of the discharge door frame (309), and a door bolt (313) fixedly installed between the outside of the discharge door frame (309) and the outside of the mixer shell (1).

2. A vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: It comprises a discharge pipe (401) fixed to the bottom of the mixer housing (1), and a discharge valve (402) is fixedly installed on the outer side of the discharge pipe (401).

3. The vertical shaft planetary mixer with a discharge door protection structure according to claim 2, characterized in that: The interior of the discharge pipe (401) is connected to the interior of the mixer housing (1), and the inner bottom wall of the mixer housing (1) is slightly inclined toward one side of the discharge pipe (401).

4. The vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: The top cover (201) is in a truncated cone shape, and the top window (202) is located on the outer inclined surface of the top cover (201).

5. The vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: The driving mechanism (301) is composed of a servo motor and a reducer, wherein the output shaft of the servo motor is fixedly connected to the input shaft of the reducer, and the output shaft of the reducer passes through the top of the top cover (201) and is fixedly connected to the top end of the active rod (302).

6. The vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: Every two fixed rods (303) form a group, the outer side of the scraper (305) can be fitted with the inner side of the mixer housing (1), and two first special-shaped stirring pieces (306) are fixed to the outer side of each bottom fixed rod (303), and the first special-shaped stirring pieces (306) are fixedly connected to the bottom of the top fixed rod (303) of the same group, and the first special-shaped stirring pieces (306) and the second special-shaped stirring pieces (307) are both V-shaped, and the positions of the first special-shaped stirring pieces (306) and the second special-shaped stirring pieces (307) of each group are different.

7. The vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: Three reinforcement frames (310) are fixed on the inner side of each of the discharge door frames (309), and the reinforcement frames (310) are aluminum alloy frames. The positions of the corresponding three reinforcement frames (310) are distributed as follows: two are located on the inner side of the discharge door frame (309) close to the active rod (302), and the other is located on the inner side of the discharge door frame (309) away from the active rod (302). The opposite sides of the corresponding two reinforcement frames (310) close to the active rod (302) are fixedly connected to the outer sides of the corresponding steel structure support net (312). The thickness of the transparent plate (311) is equal to the thickness of the reinforcement frame (310), and the outer sides of the steel structure support net (312) are fixedly connected to the opposite sides of the corresponding two transparent plates (311).

8. The vertical shaft planetary mixer with a discharge door protection structure according to claim 1, characterized in that: The shapes of the reinforcement frame (310) and the transparent plate (311) closest to the active rod (302) match the inner side of the mixer housing (1), and the outer side of the discharge door frame (309) is bonded with a sealing ring that abuts against the inner side of the connecting hole (308).

Citation Information

Patent Citations

  • Vertical scroll planetary stirring machine

    CN207888916U