Die-casting die demolding structure

By using air bags in the die-casting mold and combining it with circulating cooling water for cooling, the problems of suction cup aging and cooling waiting are solved, and a stable and efficient demoulding process is achieved.

CN223300863UActive Publication Date: 2025-09-05SUZHOU HAOWEI PRECISION DIE CASTING CO LTD
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Patent Information

Application Number
CN202422695268.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-05
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

During the demolding process of existing die-casting molds, the suction cup contacts the high-temperature workpiece, causing aging and reduced sealing, which affects the service life. Waiting for the workpiece to cool down will reduce processing efficiency.

Method used

An air bag is used instead of a suction cup for adsorption, and circulating cooling water is used to pre-cool the contact position between the air bag and the workpiece. A vacuum pump is used to form negative pressure to achieve demoulding.

Benefits of technology

It extends the service life of the airbag, ensures the adsorption strength of the workpiece, and improves the stability and efficiency of the demoulding process.

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Abstract

The utility model discloses a die-casting die demolding structure, and belongs to the technical field of die-casting dies. The device mainly comprises a base, an air bag and a water tank, the bottom of the base is open, a vacuum pump is installed on the base, the output end of the vacuum pump communicates with an inner cavity of the base, the bottom end of the base is of an annular structure, an annular groove is formed in the edge of the bottom end of the base, and a circulation assembly is arranged on the outer side of the base; the air bag is installed in an inner cavity of the annular groove, and an air pump is installed at the outer end of the base. According to the die-casting die demolding structure, the air bag is used for replacing a traditional suction cup to adsorb a workpiece, and the position, making contact with the workpiece, of the air bag is rapidly cooled through circulating cooling water before adsorption, so that when the air bag makes contact with the workpiece, too high temperature cannot be formed, and the air bag is effectively protected; and the service life of the air bag is prolonged, the adsorption strength of the workpiece is guaranteed, and the stability of the demolding process is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of die-casting molds, and in particular to a die-casting mold demoulding structure. Background Art

[0002] In the process of manufacturing compact motors, commonly used manufacturing methods include injection molding, machining, casting, forging, etc. Among them, in the process of die-casting parts, the formed workpiece needs to be demolded.

[0003] Chinese patent authorization announcement number: CN221870214U provides a die-casting mold demolding structure. This solution uses a lifting component and an adsorption component to achieve the cooperation of a threaded rod and a threaded sleeve to drive the movable block to move downward to the top of the mold body. With the cooperation of an exhaust pipe and a suction cup, the workpiece is removed from the mold body, which facilitates demolding and improves work efficiency. The mold body is placed between the clamping blocks through the clamping component to achieve clamping and fixation of mold bodies of different specifications, with a wide range of adaptability. The mold body is cooled by the cooling component.

[0004] This solution uses a suction cup to demould the workpiece, and has a wide range of applications. However, the die-cast workpiece is often in a high-temperature state, and the part where the suction cup contacts the workpiece is made of flexible material. Long-term contact with high temperature can easily cause it to age, thereby reducing the service life of the suction cup and destroying the sealing of the suction cup, resulting in demoulding failure. Waiting for the workpiece to cool will seriously reduce processing efficiency.

[0005] Therefore, it is necessary to provide a die-casting mold demoulding structure to solve the above problems.

[0006] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Utility Model Content

[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: to provide a die-casting mold demolding structure, in which an airbag is used instead of a traditional suction cup to adsorb the workpiece, and before adsorption, the contact position between the airbag and the workpiece is quickly cooled by circulating cooling water, so that when the airbag contacts the workpiece, an excessively high temperature will not be formed, which effectively protects the airbag, extends the service life of the airbag, ensures the adsorption strength of the workpiece, and improves the stability of the demolding process.

[0008] The technical solution adopted by the present application to solve its technical problems is: a die-casting mold demolding structure, including a base, an airbag and a water tank, the bottom of the base is open, and a vacuum pump is installed on the base, the output end of the vacuum pump is connected to the inner cavity of the base, the bottom end of the base is set as an annular structure, and an annular groove is opened at the edge of the bottom end of the base, a circulation component is set on the outside of the base, the airbag is set as an annular structure, and the airbag is installed in the inner cavity of the annular groove, an air pump is installed at the outer end of the base, the output end of the air pump is connected to the airbag, the water tank is installed at the outer end of the base, and a first water pump is installed on the water tank, and a water injection pipe is installed at the outer end of the base, one end of the water injection pipe extends to the interior of the annular groove, and the other end of the water injection pipe is connected to the inner cavity of the water tank through the first water pump.

[0009] Furthermore, the circulation component includes a water pump and a cooler, the cooler is installed at the outer end of the base, and a second water pump is installed at the outer end of the cooler, the water pump is installed at the outer end of the base, and one end of the water pump extends to the inner cavity of the annular groove, and the other end of the water pump is connected to the inner cavity of the cooler through the second water pump.

[0010] Furthermore, a circulation pipe is installed at the outer end of the cooler, and the two ends of the circulation pipe are respectively connected to the inner cavity of the cooler and the water tank, and the water extraction pipe is arranged in the opposite direction of the water injection pipe.

[0011] Furthermore, the bottom of the water injection pipe is arranged around the outer end of the base, and the water injection pipe abuts against the outer end of the base.

[0012] Furthermore, a pair of coaxially arranged heat conducting blocks are installed at the bottom end of the base, and the pair of heat conducting blocks are respectively arranged on the inner and outer sides of the annular groove.

[0013] Furthermore, a filter is installed on the inner wall of the water extraction pipe extending to one end of the inner cavity of the base.

[0014] The beneficial effects of the present application are: a die-casting mold demolding structure provided by the present application uses an airbag instead of a traditional suction cup to adsorb the workpiece, and before adsorption, the contact position between the airbag and the workpiece is quickly cooled by circulating cooling water, so that when the airbag contacts the workpiece, an excessively high temperature will not be formed, which effectively protects the airbag, extends the service life of the airbag, ensures the adsorption strength of the workpiece, and improves the stability of the demolding process.

[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.

[0017] In the attached figure:

[0018] Figure 1 Schematic diagram of the overall structure;

[0019] Figure 2 This is a schematic diagram of the bottom structure of the base;

[0020] Figure 3 This is a schematic diagram of the water injection pipe explosion structure;

[0021] Figure 4 It is a schematic diagram of the partial cross-sectional structure from the front.

[0022] Among them, the reference numerals in the figures are:

[0023] 1. Base; 2. Vacuum pump; 3. Annular groove; 4. Air bag; 5. Water tank; 6. First water pump; 7. Water injection pipe; 8. Circulation assembly; 81. Water extraction pipe; 82. Second water pump; 83. Cooler; 84. Circulation pipe; 9. Heat transfer block; 10. Filter. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0026] like Figure 1 、 2As shown in Figure 4, the present application provides a die-casting mold demoulding structure, including a base 1, an air bag 4 and a water tank 5. The bottom of the base 1 is open, and a vacuum pump 2 is installed on the base 1. The vacuum pump 2 can be fixed to the base 1 by bolts. The output end of the vacuum pump 2 is connected to the inner cavity of the base 1. The bottom end of the base 1 is set as an annular structure, and an annular groove 3 is opened at the edge of the bottom end of the base 1. A circulation component 8 is set on the outside of the base 1. The air bag 4 is set as an annular structure, and the air bag 4 is installed in the inner cavity of the annular groove 3. The outer end of the base 1 is equipped with an air pump. The air pump can be fixed to the base 1 by bolts, the output end of the air pump is connected to the airbag 4, the water tank 5 is installed at the outer end of the base 1, the water tank 5 can be fixed to the base 1 by bolts, and a first water pump 6 is installed on the water tank 5, the first water pump 6 can be fixed to the water tank 5 by bolts, a water injection pipe 7 is installed at the outer end of the base 1, the water injection pipe 7 can be fixed to the base 1 by welding, one end of the water injection pipe 7 extends to the inside of the annular groove 3, and the other end of the water injection pipe 7 is connected to the inner cavity of the water tank 5 through the first water pump 6.

[0027] In the process of manufacturing compact motors, commonly used manufacturing methods include injection molding, machining, casting, forging, etc. Among them, during the die-casting process of parts, the formed workpiece needs to be demolded. Some existing demolding devices use suction cups to demold the workpiece, which has a wide range of applications. However, the die-cast workpiece is often in a high-temperature state, and the part where the suction cup contacts the workpiece is made of flexible material. Long-term contact with high temperature can easily cause it to age, thereby reducing the service life of the suction cup and damaging the sealing of the suction cup, resulting in demolding failure. Waiting for the workpiece to cool will seriously reduce processing efficiency.

[0028] In this solution, the top of the base 1 can be used for connection to a robotic arm. The robotic arm is a multi-joint mechanical device that is widely used in various application fields, including manufacturing, healthcare, logistics and warehousing. It has actuators, sensors and control systems. The robotic arm can accurately control the movement trajectory of the base 1 so that it can accurately fall on the workpiece to be demolded, and after the workpiece is adsorbed, it can drive the workpiece for demolding.

[0029] In this solution, after the bottom end of the base 1 contacts the surface of the workpiece, the user can start the air pump to expand the airbag 4, and the airbag 4 is squeezed out from the annular groove 3 and contacts the surface of the workpiece tightly. The material of the airbag 4 can be rubber. The airbag 4 can replace the traditional suction cup to form a closed space inside the base 1. Then, the user can start the vacuum pump 2 to extract the air inside the base 1, so that a negative pressure is formed inside, thereby achieving adsorption of the workpiece. However, when demolding the workpiece, since the workpiece is at a high temperature, it is difficult to directly let the airbag 4 contact the workpiece. Contact will cause damage to the airbag 4, so the user can start the first water pump 6 before starting the air pump to control the expansion of the airbag 4. The interior of the water tank 5 is filled with cooling water. The first water pump 6 introduces the cooling water into the water injection pipe 7 and injects it into the inner cavity of the annular groove 3 through the water injection pipe 7. The cooling water will fill the inner cavity of the annular groove 3 and quickly absorb the heat at the contact position with the workpiece, and quickly cool down the position of the workpiece that is about to contact the airbag 4, so that when the airbag 4 contacts the workpiece, it will not form an excessively high temperature, which effectively protects the airbag 4.

[0030] like Figure 2 As shown, the circulation component 8 includes a water suction pipe 81 and a cooler 83. The cooler 83 is installed at the outer end of the base 1. The cooler 83 can be fixed to the base 1 by bolts, and a second water pump 82 is installed at the outer end of the cooler 83. The second water pump 82 can be fixed to the cooler 83 by bolts. The water suction pipe 81 is installed at the outer end of the base 1. The water suction pipe 81 can be fixed to the base 1 by welding, and one end of the water suction pipe 81 extends to the inner cavity of the annular groove 3. The other end of the water suction pipe 81 is connected to the inner cavity of the cooler 83 through the second water pump 82. A circulation pipe 84 is installed at the outer end of the cooler 83. The circulation pipe 84 can be fixed to the cooler 83 by welding. The two ends of the circulation pipe 84 are respectively connected to the inner cavity of the cooler 83 and the water tank 5. The water suction pipe 81 is arranged in the opposite direction of the water injection pipe 7.

[0031] In this solution, while the water injection pipe 7 injects cooling water into the interior of the annular groove 3, the user can start the second water pump 82. The second water pump 82 can pump out the water in the annular groove 3 through the pumping pipe 81 and introduce it into the cooler 83. The cooler 83 is usually used to quickly cool hot water or other fluids. Its working principle is based on heat exchange and convection heat transfer, which is the existing technology. The water cooled by the cooler 83 returns to the circulation pipe 84 through the circulation pipe 84, thereby realizing the cooling water circulation, so that the cooling water continuously flows in the annular groove 3 in the form of flow, thereby improving the cooling speed. The pumping pipe 81 is set in the opposite direction of the water injection pipe 7, which can ensure that the cooling water flows completely through the interior of the annular groove 3, thereby improving the uniformity of heat dissipation.

[0032] like Figure 3As shown, the bottom of the water injection pipe 7 is arranged around the outer end of the base 1, and the water injection pipe 7 abuts against the outer end of the base 1.

[0033] In this solution, when the base 1 abuts against the workpiece, part of the heat of the workpiece will also be transferred to the base 1. The water injection pipe 7 is arranged around the base 1, so that the cooling water can absorb the surface temperature of the base 1 during the flow in the water injection pipe 7, further improving the heat dissipation effect. The material of the water injection pipe 7 can be set to copper, which has excellent thermal conductivity.

[0034] like Figure 3-4 As shown, a pair of coaxially arranged heat-conducting blocks 9 are installed at the bottom end of the base 1. The heat-conducting blocks 9 can be fixed to the base 1 by welding. The pair of heat-conducting blocks 9 are respectively arranged on the inner and outer sides of the annular groove 3.

[0035] In this solution, the material of the heat-conducting block 9 can be set to copper, which is in direct contact with the workpiece and can quickly conduct the heat from the workpiece surface. At the same time, the cooling water inside the annular groove 3 is also in direct contact with the heat-conducting block 9, thereby accelerating the conduction of heat from the workpiece surface to the cooling water and improving the cooling speed.

[0036] A filter screen 10 is installed on the inner wall of the water extraction pipe 81 extending to one end of the inner cavity of the base 1 . The filter screen 10 can be fixed to the water extraction pipe 81 by means of bolts.

[0037] In this solution, considering the presence of fine impurities on the surface of the workpiece, in order to prevent the impurities from entering the pumping pipe 81 with the cooling water and causing blockage of the inner cavity of the pumping pipe 81, a filter 10 is installed at the inner end of the pumping pipe 81, which can effectively intercept the impurities and ensure the stable circulation of the cooling water.

[0038] Working principle:

[0039] During use, the user manipulates the robotic arm to make the base 1 contact the surface of the workpiece to be demoulded, and then starts the first water pump 6. The first water pump 6 guides the cooling water in the water tank 5 into the water injection pipe 7, and injects it into the inner cavity of the annular groove 3 through the water injection pipe 7. The cooling water will fill the inner cavity of the annular groove 3 and quickly absorb the heat at the contact position with the workpiece, and quickly cool the position where the workpiece will contact the airbag 4. The user also starts the second water pump 82. The second water pump 82 draws the cooling water out of the annular groove 3 through the pumping pipe 81 and guides it into the cooler 83. After cooling by the cooler 83, the cooling water The water returns to the circulation pipe 84 through the circulation pipe 84, thereby realizing the cooling water circulation, so that the cooling water continuously flows in the annular groove 3 in the form of flow. After cooling for a period of time, the temperature of the workpiece surface around the annular groove 3 is reduced. At this time, the user starts the air pump to cause the airbag 4 to expand. The airbag 4 is squeezed out from the annular groove 3 and tightly abuts the surface of the workpiece, forming a closed space inside the base 1. Then the user starts the vacuum pump 2 to extract the air inside the base 1, so that negative pressure is formed inside, thereby achieving adsorption of the workpiece and driving the workpiece to be demolded through the robotic arm.

[0040] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A die-casting mold demoulding structure, characterized in that: include: A base (1), wherein the bottom of the base (1) is open, and a vacuum pump (2) is installed on the base (1), the output end of the vacuum pump (2) is connected to the inner cavity of the base (1), the bottom end of the base (1) is configured as an annular structure, and an annular groove (3) is provided at the edge of the bottom end of the base (1), and a circulation component (8) is provided on the outside of the base (1); An airbag (4), the airbag (4) is configured as an annular structure, and the airbag (4) is installed in the inner cavity of the annular groove (3), an air pump is installed at the outer end of the base (1), and the output end of the air pump is connected to the airbag (4); A water tank (5) is installed at the outer end of the base (1), and a first water pump (6) is installed on the water tank (5). A water injection pipe (7) is installed at the outer end of the base (1), one end of the water injection pipe (7) extends to the interior of the annular groove (3), and the other end of the water injection pipe (7) is connected to the inner cavity of the water tank (5) through the first water pump (6).

2. The die-casting mold demoulding structure according to claim 1, characterized in that: The circulation assembly (8) comprises a water pumping pipe (81) and a cooler (83), wherein the cooler (83) is mounted on the outer end of the base (1), and a second water pump (82) is mounted on the outer end of the cooler (83), wherein the water pumping pipe (81) is mounted on the outer end of the base (1), and one end of the water pumping pipe (81) extends to the inner cavity of the annular groove (3), and the other end of the water pumping pipe (81) is connected to the inner cavity of the cooler (83) through the second water pump (82).

3. The die-casting mold demoulding structure according to claim 2, characterized in that: A circulation pipe (84) is installed at the outer end of the cooler (83), and the two ends of the circulation pipe (84) are respectively connected to the cooler (83) and the inner cavity of the water tank (5). The water extraction pipe (81) is arranged in the opposite direction of the water injection pipe (7).

4. The die-casting mold demoulding structure according to claim 1, characterized in that: The bottom of the water injection pipe (7) is arranged around the outer end of the base (1), and the water injection pipe (7) is in contact with the outer end of the base (1).

5. The die-casting mold demoulding structure according to claim 1, characterized in that: A pair of coaxially arranged heat conducting blocks (9) are installed at the bottom end of the base (1), and the pair of heat conducting blocks (9) are respectively arranged on the inner and outer sides of the annular groove (3).

6. The die-casting mold demoulding structure according to claim 2, characterized in that: The water extraction pipe (81) extends to the inner wall of one end of the inner cavity of the base (1) and a filter screen (10) is installed on it.

Citation Information

Patent Citations

  • Die-casting die demolding structure

    CN221870214U