Mechanism for disassembling and assembling magnetic ring by pushing jack of hydraulic support
By designing the tooling of the afterburner rod, jaw, guide head and snoop probe, the problem of difficulty in installing the magnetic ring of the hydraulic support push jack is solved, and the rapid and convenient magnetic ring disassembly and assembly is achieved in the mine, reducing costs and labor intensity and improving production efficiency.
Patent Information
- Application Number
- CN202422167248.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing hydraulic support push jack magnetic ring is difficult to install under the mine, space is limited, and the human eye cannot directly observe, disassembly and assembly is time-consuming and labor-intensive, affecting production efficiency.
A disassembly and assembly magnetic ring tool including an afterburner rod, a jaw, a guide head, a handle and an intraspectus probe is designed. The afterburner rod is extended into the piston rod, the jaw fixes the magnetic ring positioning hole, the guide head is accurately inserted into the center of the magnetic ring, the inner spectus probe observes the position, and the handle pushes and pulls to realize the directional disassembly and assembly of the magnetic ring.
It realizes the precise and rapid disassembly and assembly of the magnetic ring without disassembling the push jack, reduces costs, has strong adaptability, is suitable for various magnetic rings, overcomes space limitations, and saves time and effort.
Smart Images

Figure CN223301223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic support pushing jack disassembling and assembling magnetic ring tooling, in particular to a hydraulic support pushing jack disassembling and assembling magnetic ring mechanism. Background Art
[0002] The push jack is a component of the hydraulic support used in coal mines, and its function is to move the frame and push the slide. Figure 1 The stroke sensor is located in front, which is not difficult to install during normal production. However, the magnetic ring falls off and needs to be repaired. Since there is no cylinder machine in the mine, it is not possible to disassemble all the parts before installing the magnetic ring. Therefore, it is necessary to install the magnetic ring without disassembling all the parts. The magnetic ring is installed on a magnetic ring mounting tube inside the piston rod. The installation position is far from the port part, and the port hole diameter is small, which makes installation difficult. The space position is limited, and the human eye cannot directly observe the position of the magnetic ring and the hole on the end face of the magnetic ring. It is more difficult to disassemble and needs to be disassembled by lifting the well. The replacement cost is high and the replacement is difficult.
[0003] How to design a mechanism for disassembling and assembling the magnetic ring of a hydraulic support push jack that has a clever design, simple structure, low manufacturing cost, is easy to carry, easy to assemble and disassemble, is not restricted by spatial position, does not require disassembling the entire push jack, can accurately disassemble and assemble the magnetic ring, saves time and effort, and has strong adaptability is a problem that needs to be solved at present. Utility Model Content
[0004] In order to solve the technical problems that the existing push jack magnetic ring is difficult to disassemble and assemble after being damaged or loosened during use, the mine conditions and the installation space of the push jack magnetic ring are limited, the human eye cannot directly observe the position of the magnetic ring and the hole on the end face of the magnetic ring, the disassembly and assembly is extremely difficult, time-consuming and labor-intensive, and production efficiency is affected, the utility model provides a mechanism for disassembling and assembling the magnetic ring of the hydraulic support push jack, which realizes the purpose of ingenious design, simple structure, low manufacturing cost, easy to carry, convenient disassembly and assembly, no restriction on spatial position, no need to disassemble the entire push jack, precise disassembly and assembly of the magnetic ring, saving time and labor, and strong adaptability.
[0005] The technical solution adopted by the utility model to solve the above-mentioned technical problems is: a mechanism for disassembling and assembling a magnetic ring of a hydraulic support pushing jack, comprising a force rod, a claw, a guide head, a handle, and an endoscopic probe, wherein the force rod is a slender hollow round rod structure, the force rod is used to extend into the inner hole of the piston rod, the claw is a cylindrical structure, the front end surface of the force rod is provided with two symmetrical long grooves in the horizontal direction, the claws are welded and fixed in the long grooves, and the claws are used to clamp and fix the positioning holes on the magnetic ring; the front end of the force rod is provided with a step stop, the step stop is provided with an internal thread, the guide head is connected with the internal thread of the step stop through its external thread to fix the guide head to the front end of the force rod; the rear end of the force rod is drilled with a reserved hole in the vertical direction, the handle is passed through and fixed in the reserved hole, and the magnetic ring is directionally disassembled and assembled by pushing and pulling the handle.
[0006] As a further optimization solution for the mechanism of the hydraulic support pushing jack for disassembling and assembling the magnetic ring, the front end radius of the guide head gradually decreases to form a conical cone structure, so as to facilitate precise insertion into the center hole of the magnetic ring.
[0007] As a further optimization solution for the mechanism for disassembling and assembling the magnetic ring of the hydraulic support push jack, a circular hole for installing an endoscopic probe is provided in the guide head.
[0008] Compared with the prior art, the beneficial effects of the present invention are:
[0009] 1. The utility model includes a force rod, a clamping claw, a guide head, a handle, and an endoscopic probe. The clamping claw is a cylindrical structure. Two symmetrical long grooves are provided in the horizontal direction on the front end surface of the force rod. The clamping claw is welded and fixed in the long groove. The clamping claw is used to clamp and fix the positioning hole on the magnetic ring; a step stop is provided at the front end of the force rod, and an internal thread is provided in the step stop. The guide head is connected with the internal thread of the step stop through its external thread to fix the guide head to the front end of the force rod; a reserved hole in the vertical direction is drilled at the rear end of the force rod, and the handle is passed through and fixed in the reserved hole. The magnetic ring is directionally disassembled and assembled by pushing and pulling the handle.
[0010] Second, this utility model breaks the cumbersome traditional method of disassembling and assembling the magnetic ring, which requires first disassembling the push jack, then removing the piston rod, and finally disassembling and assembling the magnetic ring. With this tool, there is no need to disassemble the push jack to remove the piston rod. The probe can directly see the magnetic ring installation position in the piston rod, which is invisible to the human eye. The tool's force rod can be directly inserted into the magnetic ring position for disassembly and assembly, simplifying the disassembly and assembly process and significantly saving disassembly and assembly costs.
[0011] Third, the tooling has a simple structure, is easy to manufacture, has low cost, is easier to carry, and is convenient to maintain.
[0012] Fourth, the embedding of the endoscope probe of the tooling overcomes the obstacle that the human eye cannot observe the magnetic ring, and the guiding performance and the head performance of the tooling itself are conducive to the delivery of the tooling.
[0013] Fifth, this tool is simple and easy to manufacture, with universal principles and strong performance, and is suitable for the disassembly and assembly of various magnetic rings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the position of the magnetic ring of the push jack;
[0015] Figure 2 It is a schematic diagram of the magnetic ring structure;
[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the disassembly and assembly process of the utility model;
[0018] Markings in the figure: 1. Force rod, 2. Claw, 3. Guide head, 4. Handle, 5. Endoscopic probe, 6. Piston rod, 7. Magnetic ring tube, 8. Magnetic ring, 9. Sensor, 10. Positioning hole. DETAILED DESCRIPTION
[0019] The specific implementation of the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] As shown in the figure, the mechanism for disassembling and assembling the magnetic ring of the hydraulic support push jack includes a force rod 1, a claw 2, a guide head 3, a handle 4, and an endoscopic probe 5, wherein the force rod 1 is a slender hollow round rod structure, the force rod 1 is used to extend into the inner hole of the piston rod, the claw 2 is a cylindrical structure, the front end surface of the force rod 1 is provided with two symmetrical long grooves in the horizontal direction, the claw 2 is welded and fixed in the long groove, and the claw 2 is used to clamp and fix the positioning hole on the magnetic ring; the front end of the force rod 1 is provided with a step stop, and the step stop is provided with an internal thread, and the guide head 3 is connected with the internal thread of the step stop through its external thread to fix the guide head 3 to the front end of the force rod 1; the rear end of the force rod 1 is drilled with a reserved hole in the vertical direction, the handle 4 is passed through and fixed in the reserved hole, and the magnetic ring is directionally disassembled and assembled by pushing and pulling the handle 4.
[0021] The front end radius of the guide head 3 gradually decreases to form a frustum structure, so as to facilitate accurate insertion into the center hole of the magnetic ring.
[0022] A circular hole for mounting the endoscopic probe 5 is provided in the guide head 3 .
[0023] refer to Figure 3 、 4 , the use process of this utility model is as follows,
[0024] 1. Disassembly process of the magnetic ring: First, slowly push the push jack magnetic ring disassembly tool from the right side port of the piston rod 6 to the position of the magnetic ring 8, observe the endoscope probe 5, and ensure that the tool can smoothly enter the narrow inner hole on the right side of the piston rod 6. The front end face of the guide head 3 is tapered and has a guiding function. The center hole of the magnetic ring 8 is coaxial with the guide head 3. Ensure that the guide head 3 enters the center hole of the magnetic ring 8 first, and then the end face of the claw 2 can be seen through the endoscope probe 5 to contact the end face of the magnetic ring 8. By slowly rotating the handle 4, ensure that the claw 2 is smoothly inserted into the two positioning holes 10 of the magnetic ring 8, and then rotate the handle 4 in the opposite direction to twist the magnetic ring 8 and remove the magnetic ring 8.
[0025] 2. Installation process of the magnetic ring: First, insert the positioning hole 10 on the end face of the magnetic ring 8 into the claw 2. The position of the magnetic ring tube 7 in the piston rod 6 can be seen through the endoscopic probe 5. Push the force rod 1, and the guide head 3 slowly guides it into the inner hole of the piston rod 6. Tighten it when it touches the end face of the magnetic ring tube 7. Finally, pull the force rod 1 outward.
[0026] During the specific operation, since the center hole of the magnetic ring 8 is shallow, the magnetic ring 8 may slip off the claw 2 during the process of disassembly and outward removal. Since the guide head 3 in this tool is long, it can firmly catch the magnetic ring 8, ensuring that the magnetic ring 8 will not fall into the narrow inner hole of the piston rod 6 after removal, so that the magnetic ring 8 can be smoothly removed.
[0027] The utility model has an ingenious design, a simple structure, a low manufacturing cost, is easy to carry, and is convenient to assemble and disassemble. It is not restricted by spatial position and does not need to disassemble the entire push jack. The magnetic ring can be accurately disassembled and assembled, which saves time and effort and has strong adaptability. It solves the technical problems that the magnetic ring of the existing push jack is difficult to disassemble and assemble after being damaged or loosened during use, the mine conditions and the installation space of the magnetic ring of the push jack are limited, the human eye cannot directly observe the position of the magnetic ring and the hole on the end face of the magnetic ring, the disassembly and assembly is extremely difficult, time-consuming and labor-intensive, and the production efficiency is affected. Compared with the existing technology, it has good market prospects and development space.
[0028] The preferred specific implementation methods and embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation methods and embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the concept of the present invention.
Claims
1. A mechanism for disassembling and assembling a magnetic ring of a hydraulic support push jack, characterized by: The invention comprises a force rod (1), a clamping claw (2), a guide head (3), a handle (4), and an endoscope probe (5), wherein the force rod (1) is a slender hollow rod structure, the force rod (1) is used to extend into the inner hole of the piston rod, the clamping claw (2) is a cylindrical structure, the front end surface of the force rod (1) is provided with two symmetrical long grooves in the horizontal direction, the clamping claw (2) is welded and fixed in the long groove, and the clamping claw (2) is used to clamp and fix the positioning hole on the magnetic ring; the front end of the force rod (1) is provided with a step stop, the step stop is provided with an internal thread, the guide head (3) is connected with the internal thread of the step stop through its external thread, so as to fix the guide head (3) to the front end of the force rod (1); the rear end of the force rod (1) is drilled with a reserved hole in the vertical direction, the handle (4) is penetrated and fixed in the reserved hole, and the magnetic ring is directional disassembled and assembled by pushing and pulling the handle (4).
2. The mechanism for disassembling and assembling the magnetic ring of the hydraulic support push jack according to claim 1, characterized in that: The front end radius of the guide head (3) gradually decreases to form a conical cone structure, so as to facilitate accurate insertion into the center hole of the magnetic ring.
3. The mechanism for disassembling and assembling the magnetic ring of the hydraulic support push jack according to claim 1, characterized in that: A circular hole for mounting an endoscopic probe (5) is provided in the guide head (3).