Multifunctional color master batch color matching treatment all-in-one machine

Through the design of lifting and lowering components and disassembly assembly components, the problem of inconvenient cleaning of the feed mechanism of the multi-function masterbatch color matching and processing machine is solved, and convenient cleaning of the feed silo and mixing rod is achieved, improving product quality and uniformity and stability of the masterbatch.

CN223302178UActive Publication Date: 2025-09-05JIANGSU XINWANCAI PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422613208.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-05
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The feeding mechanism of the existing multi-function color masterbatch color processing machine is fixedly connected to the production mechanism, resulting in inconvenience in cleaning, and the residue affects the uniformity and stability of the new color matching, resulting in a decline in product quality.

Method used

The combination design of lifting and detaching components is adopted, and the sliding sleeve and connecting block is driven by the servo motor drives the lead screw to realize the opening and closing of the feed bin, and the moving plate is driven by the pull rod to separate the mixing rod from the drive motor, making it easy to clean the residue.

Benefits of technology

It effectively solves the cleaning problems of the feed silo and mixing rod, improves the production quality and uniformity of the product, and ensures the stability and consistency of the masterbatch.

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Abstract

The utility model discloses a multifunctional color master batch color matching treatment all-in-one machine, and relates to the technical field of color master batch processing. The screw extruder comprises a machine body, the top of the machine body is fixedly connected with a screw extruder body, one side of the top of the screw extruder body is communicated with a feeding bin, one side of the top of the machine body is fixedly connected with a supporting plate, one side of the supporting plate is provided with a lifting plate, and one side of the lifting plate is fixedly connected with a cover plate. The top of the cover plate is fixedly connected with a driving motor, and an output shaft of the driving motor penetrates through the cover plate and extends into the feeding bin. The servo motor rotates to drive the lead screw to rotate, the lead screw drives the sliding sleeve to move, the sliding sleeve drives the connecting block to move, the connecting block drives the lifting plate to move, the lifting plate drives the cover plate to move, the feeding bin is opened after the cover plate moves, and after the feeding bin is opened, feeding is convenient, and the interior is convenient to clean. And residues easily exist in the feeding bin.
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Description

Technical Field

[0001] The utility model belongs to the technical field of masterbatch processing, in particular to a multifunctional masterbatch color matching and processing integrated machine. Background Art

[0002] The masterbatch color matching and processing all-in-one machine is a high-tech device that integrates color matching, processing and production functions. It is dedicated to the production process of masterbatch. Masterbatch is a high-concentration colorant that evenly disperses pigments, dyes and other additives in a resin matrix. It is widely used in the plastics, rubber, textile and other industries.

[0003] The masterbatch color matching and processing all-in-one machine integrates mixing, grinding, drying and other processing steps. It can fully mix pigments, additives and resin matrix to ensure uniform color distribution. The equipment has a high degree of automation, which can greatly improve production efficiency and reduce manual operation errors.

[0004] Currently available multifunctional masterbatch color matching and processing machines often have a fixed connection between the feed mechanism and the production mechanism, making them difficult to clean. This can result in residual masterbatch or resin that can affect the uniformity and stability of the new color, leading to poor product quality, such as uneven and chromatic aberrations. To address this issue, we have developed a multifunctional masterbatch color matching and processing machine to address these issues. Utility Model Content

[0005] The purpose of the utility model is to provide a multifunctional masterbatch color matching and processing integrated machine, which solves the problem of the inconvenience of cleaning the residue inside the feeding mechanism of the multifunctional masterbatch color matching and processing integrated machine in the prior art through the cooperation of the lifting component and the disassembly and assembly component.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a multifunctional masterbatch color matching and processing all-in-one machine, comprising a machine body, a screw extruder body is fixedly connected to the top of the machine body, a feed bin is communicated with on one side of the top of the screw extruder body, a support plate is fixedly connected to one side of the top of the machine body, a lifting plate is provided on one side of the support plate, a cover plate is fixedly connected to one side of the lifting plate, a drive motor is fixedly connected to the top of the cover plate, and an output shaft of the drive motor passes through the cover plate and extends to the inside of the feed bin;

[0008] A lifting assembly is provided inside the lifting plate, and the lifting assembly includes a servo motor, the servo motor is fixedly connected to the bottom inner of the support plate, the output end of the servo motor is fixedly connected to a screw, the surface of the screw is threadedly connected to a sleeve, one side of the sleeve is fixedly connected to a connecting block, one side of the connecting block extends to the outside of the support plate and is fixedly connected to the lifting plate; a disassembly and assembly assembly is provided inside the feed bin, and a stirring rod is provided at the bottom of the disassembly and assembly assembly, which is used to quickly disassemble and assemble the stirring rod.

[0009] The utility model is further configured as follows: the disassembly and assembly component includes a disassembly and assembly box, which is sleeved on the output shaft of the driving motor, and movable plates are slidably connected to both sides of the inner cavity of the disassembly and assembly box, and an oblique clamping block is fixedly connected to one side of the movable plate. A clamping slot is provided on the surface of the output shaft of the driving motor, and one side of the oblique clamping block extends into the inside of the clamping slot. A spring is fixedly connected to the top and bottom of one side of the movable plate, and the other end of the spring is fixedly connected to the inner wall of the disassembly and assembly box.

[0010] The utility model is further configured such that a pull rod is fixedly connected to one side of the movable plate, and the other end of the pull rod extends to the outside of the disassembly box.

[0011] The utility model is further configured such that guide plates are fixedly connected to both sides of the front side of the support plate, and the lifting plate is slidably connected to the guide plates.

[0012] The utility model is further configured such that a controller is fixedly connected to one side of the front face of the screw extruder body, and the controller is electrically connected to the drive motor and the servo motor respectively through connecting lines.

[0013] The utility model is further configured such that the stirring top is fixedly connected to the bottom of the disassembly and assembly box, and the top of the lead screw is rotatably connected to the top of the support plate through a bearing seat.

[0014] The present invention is further configured such that four corners of the bottom of the body are fixedly connected with supporting legs, and the bottoms of the supporting legs are fixedly connected with supports.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model drives the screw to rotate by the rotation of the servo motor, the screw drives the sliding sleeve to move, the sliding sleeve drives the connecting block to move, the connecting block drives the lifting plate to move, the lifting plate drives the cover plate to move, and the cover plate opens the feed bin after it moves. After the feed bin is opened, it is convenient for loading and cleaning the inside, which effectively solves the problem of residue inside the feed bin.

[0017] 2. The utility model drives the movable plate to move by pulling the pull rod, and the movable plate drives the oblique clamping block to move, so that the oblique clamping block is moved out of the interior of the card slot, and then the stirring rod can be separated from the drive motor, and then the stirring rod can be easily cleaned, which can effectively solve the problem of raw material residue and greatly improve the production quality of the product.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0020] Figure 1 A three-dimensional diagram of a multifunctional masterbatch color matching and processing machine;

[0021] Figure 2 This is a front view of a multifunctional masterbatch color matching and processing machine;

[0022] Figure 3 This is an exploded view of the partial structure of a multifunctional masterbatch color matching and processing machine;

[0023] Figure 4 This is a cross-sectional view of a feed bin in a multifunctional masterbatch color matching and processing machine;

[0024] Figure 5 A multifunctional masterbatch color matching and processing machine Figure 4 A magnified view of the middle panel.

[0025] In the accompanying drawings: 1. Machine body; 2. Screw extruder body; 3. Feed bin; 4. Support plate; 5. Lifting plate; 6. Cover plate; 7. Drive motor; 8. Servo motor; 9. Screw; 10. Slide; 11. Connecting block; 12. Stirring rod; 13. Disassembly box; 14. Moving plate; 15. Oblique clamping block; 16. Clamping slot; 17. Spring; 18. Pull rod; 19. Guide plate; 20. Controller. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example

[0027] See also Figure 1-5The utility model is a multifunctional masterbatch color matching and processing all-in-one machine, including a body 1, a screw extruder body 2 is fixedly connected to the top of the body 1, and a feeding bin 3 is connected to the top side of the screw extruder body 2. A supporting plate 4 is fixedly connected to the top side of the body 1, and a lifting plate 5 is provided on one side of the supporting plate 4. A cover plate 6 is fixedly connected to the top of the lifting plate 5. A driving motor 7 is fixedly connected to the top of the cover plate 6. The output shaft of the driving motor 7 passes through the cover plate 6 and extends to the inside of the feeding bin 3; a lifting assembly is provided inside the lifting plate 5. The lifting assembly includes a servo motor 8, which is fixedly connected to the bottom of the support plate 4, and a lead screw 9 is fixedly connected to the output end of the servo motor 8. A sliding sleeve 10 is threadedly connected to the surface of the lead screw 9. A connecting block 11 is fixedly connected to one side of the sliding sleeve 10, and one side of the connecting block 11 extends to the outside of the support plate 4 and is fixedly connected to the lifting plate 5; a disassembly assembly is provided inside the feeding bin 3, and a stirring rod 12 is provided at the bottom of the disassembly assembly assembly. The stirring rod 12 can be quickly disassembled and assembled through the disassembly assembly assembly.

[0028] Specifically: The model of the screw extruder body 2 is GL160, which can extrude masterbatches. It is an existing technology and will not be introduced in detail here. The support plate 4 is located on the rear side of the feed bin 3 and is mainly used to support the lifting assembly, so that the feed bin 3 is designed to be split, which facilitates internal cleaning. Through the setting of the drive motor 7, the stirring rod 12 can be easily driven to rotate, so as to facilitate the color matching of the masterbatch raw materials. Through the setting of the connecting block 11, the sleeve 10 can be connected to the lifting plate 5. Example

[0029] See also Figure 1-5 On the basis of the first embodiment, the disassembly and assembly component includes a disassembly and assembly box 13, which is sleeved on the output shaft of the drive motor 7. Both sides of the inner cavity of the disassembly and assembly box 13 are slidably connected to a movable plate 14, and one side of the movable plate 14 is fixedly connected to an oblique clamping block 15. A clamping groove 16 is opened on the output shaft surface of the drive motor 7, and one side of the oblique clamping block 15 extends into the inside of the clamping groove 16. The top and bottom of one side of the movable plate 14 are fixedly connected to a spring 17, and the other end of the spring 17 is fixedly connected to the inner wall of the disassembly and assembly box 13. One side of the movable plate 14 is fixedly connected to a pull rod 18. The other end of the pull rod 18 extends to the outside of the disassembly box 13. Guide plates 19 are fixedly connected to both sides of the front of the support plate 4. The lifting plate 5 is slidably connected to the guide plate 19. A controller 20 is fixedly connected to the front side of the screw extruder body 2. The controller 20 is electrically connected to the drive motor 7 and the servo motor 8 through connecting lines. The stirring top is fixedly connected to the bottom of the disassembly box 13. The top of the screw 9 is rotatably connected to the top of the support plate 4 through the bearing seat. The four corners of the bottom of the body 1 are fixedly connected to the support legs, and the bottom of the support legs is fixedly connected to the support.

[0030] Specifically: the internal structure of the disassembly box 13 is mainly to make the stirring rod 12 detachable, so as to solve the problem that the stirring rod 12 is inconvenient to clean. This can also further improve the problem of raw material residue. Through the setting of the spring 17, the disassembly box 13 and the stirring rod 12 can be conveniently clamped on the output shaft of the drive motor 7. Through the setting of the pull rod 18, the movable plate 14 can be conveniently pulled to separate the stirring rod 12 from the drive motor 7. Through the setting of the guide plate 19, the lifting plate 5 can be conveniently limited so that the lifting plate 5 can move vertically smoothly. Through the setting of the controller 20, the device can be conveniently used.

[0031] The working principle of the utility model is as follows: when it is necessary to clean the inside of the feed bin 3, the servo motor 8 is first started by the controller 20, the servo motor 8 drives the lead screw 9 to rotate, the lead screw 9 drives the sliding sleeve 10 to move, the sliding sleeve 10 drives the connecting block 11 to move, the connecting block 11 drives the lifting plate 5 to move, the lifting plate 5 drives the cover plate 6 to move, and after the cover plate 6 moves, the feed bin 3 is opened, and then the residue inside the feed bin 3 can be cleaned;

[0032] When it is necessary to clean the residue on the surface of the stirring rod 12, pull the pull rod 18, the pull rod 18 drives the movable plate 14 to move, and the movable plate 14 drives the oblique clamping block 15 to move, so that the oblique clamping block 15 is moved out of the interior of the clamping slot 16, and then the stirring rod 12 can be separated from the drive motor 7, and then the stirring rod 12 can be cleaned. The utility model utilizes a two-group separation design, which can facilitate the cleaning of raw material residues and greatly improves the production quality of masterbatch.

[0033] The standard parts used in the present invention can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatically controlled by a control unit. The control circuit of the control unit can be implemented by simple programming by technicians in this field, which is common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.

[0034] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to only the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.

Claims

1. A multifunctional masterbatch color matching and processing all-in-one machine, comprising a machine body (1), characterized in that: The top of the machine body (1) is fixedly connected to a screw extruder body (2), one side of the top of the screw extruder body (2) is connected to a feed bin (3), one side of the top of the machine body (1) is fixedly connected to a support plate (4), one side of the support plate (4) is provided with a lifting plate (5), one side of the lifting plate (5) is fixedly connected to a cover plate (6), the top of the cover plate (6) is fixedly connected to a drive motor (7), and the output shaft of the drive motor (7) passes through the cover plate (6) and extends to the inside of the feed bin (3); A lifting assembly is provided inside the lifting plate (5), and the lifting assembly includes a servo motor (8). The servo motor (8) is fixedly connected to the bottom of the support plate (4). The output end of the servo motor (8) is fixedly connected to a lead screw (9). The surface of the lead screw (9) is threadedly connected to a sleeve (10). One side of the sleeve (10) is fixedly connected to a connecting block (11). One side of the connecting block (11) extends to the outside of the support plate (4) and is fixedly connected to the lifting plate (5). A disassembly assembly is provided inside the feeding bin (3), and a stirring rod (12) is provided at the bottom of the disassembly assembly. The stirring rod (12) can be quickly disassembled and assembled by the disassembly assembly.

2. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 1, characterized in that: The disassembly assembly component includes a disassembly box (13), the disassembly box (13) is sleeved on the output shaft of the drive motor (7), and both sides of the inner cavity of the disassembly box (13) are slidably connected to a movable plate (14), one side of the movable plate (14) is fixedly connected to an oblique clamping block (15), a clamping groove (16) is provided on the surface of the output shaft of the drive motor (7), one side of the oblique clamping block (15) extends into the inside of the clamping groove (16), and the top and bottom of one side of the movable plate (14) are fixedly connected to a spring (17), and the other end of the spring (17) is fixedly connected to the inner wall of the disassembly box (13).

3. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 2, characterized in that: One side of the movable plate (14) is fixedly connected to a pull rod (18), and the other end of the pull rod (18) extends to the outside of the disassembly box (13).

4. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 1, characterized in that: Guide plates (19) are fixedly connected to both sides of the front of the support plate (4), and the lifting plate (5) is slidably connected to the guide plates (19).

5. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 1, characterized in that: A controller (20) is fixedly connected to one side of the front of the screw extruder body (2), and the controller (20) is electrically connected to the drive motor (7) and the servo motor (8) via connecting wires.

6. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 1, characterized in that: The stirring top is fixedly connected to the bottom of the disassembly box (13), and the top of the lead screw (9) is rotatably connected to the inner top of the support plate (4) through a bearing seat.

7. The multifunctional masterbatch color matching and processing all-in-one machine according to claim 1, characterized in that: The four corners of the bottom of the body (1) are fixedly connected to supporting legs, and the bottoms of the supporting legs are fixedly connected to supports.