Full-automatic quantitative packaging system for 110 methyl vinyl silicone rubber

Abstract

The utility model discloses a full-automatic quantitative packaging system for 110 methyl vinyl silicone rubber. Comprising a consumable supply mechanism, an automatic bag making and bagging machine, a carton branching supply mechanism, an automatic quantitative glue cutting and weighing mechanism, an automatic printing and labeling machine, a full carton conveying and gathering mechanism, a weight detection mechanism, an automatic bag lifting and sealing machine, an automatic carton sealing mechanism, an automatic bundling mechanism, a stacking mechanism and an electric control system. The consumable supply mechanism comprises a paperboard supply part and a lining packing part, the paperboard supply part and the lining packing part are connected through a conveying belt, and the paperboard supply part is the previous procedure of the lining packing part. According to the full-automatic quantitative packaging system for the 110 methyl vinyl silicone rubber, novel technical design is adopted, automatic packaging operation is achieved through cooperation of all the mechanisms in an assembly line, all the mechanisms are connected through conveying rollers or mechanical arm carrying, automatic conveying is achieved, manual operation is not needed in the whole process, and full automation is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of quantitative packaging, in particular to a full-automatic quantitative packaging system for 110 methyl vinyl silicone rubber. Background Art

[0002] Methyl vinyl silicone rubber is a silicone rubber with excellent high temperature resistance, chemical corrosion resistance and electrical insulation properties. After the rubber is produced, it needs to be packaged in cartons or plastic bags for easy transportation and sales.

[0003] As in the prior art, a Chinese patent with publication number CN202481404U discloses a recycled rubber packaging workbench, which includes a bracket and a work surface arranged on the bracket, and also includes a packaging stick for placing packaging bags and two annular insertion holes. The annular insertion holes are arranged on the bracket for the packaging stick to be inserted, and at least one of the annular insertion holes is provided with a movable opening for the packaging stick to be taken out.

[0004] As another example in the prior art, a Chinese patent with publication number CN208665636U discloses a natural rubber packaging production line, comprising a frame, a manipulator being mounted on the upper right side of the frame; a conveyor belt being provided at the right end of the frame; a mounting frame being mounted on the upper right side of the frame, a flip motor being mounted on the mounting frame, the flip motor driving the flip plate connected, a weighing device A being provided on the left side of the flip plate; a material diverting mechanism being provided on the left side of the weighing device A; a rubber drop gap being provided on the left side of the material diverting mechanism, a rubber cutter being provided on the left side of the rubber drop gap, a scraper being mounted on the rubber cutter, the rubber cutter being slidably connected to the frame; a rubber filling machine being provided on the left side of the rubber cutter, a weighing device B being provided below the rubber filling machine; a conveying roller being provided on the left side of the weighing device B; and a baler being provided on the left side of the conveying roller.

[0005] Based on the above materials, it can be seen that in the existing technology, packaging operations are generally performed manually or by robots. Although robots can reduce manual workload in actual use, there is no weight detection link in the packaging process, which easily leads to large weight errors after packaging. Utility Model Content

[0006] The purpose of the utility model is to provide a fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber to solve the problem of large packaging error raised in the above background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber, comprising a consumables supply mechanism, an automatic bag making and bagging machine, a carton line supply mechanism, an automatic quantitative rubber cutting and weighing mechanism, an automatic printing and labeling machine, a full-box conveying and aggregation mechanism, a weight detection mechanism, an automatic bag lifting and sealing machine, an automatic box sealing mechanism, an automatic strapping mechanism, a palletizing mechanism, and an electronic control system, and also comprising:

[0008] The consumables supply mechanism includes cardboard supply and liner boxing, the cardboard supply and liner boxing are connected by a conveyor belt, and the cardboard supply is the previous process of the liner boxing;

[0009] The discharge position of the liner box is connected to the feed port of the automatic bag making and bagging machine, and the discharge port of the automatic bag making and bagging machine is connected to the feed port of the carton box feeding mechanism;

[0010] The next process of the carton line feeding mechanism is an automatic quantitative glue cutting and weighing mechanism, and the next process of the automatic quantitative glue cutting and weighing mechanism is an automatic printing and labeling machine, which sticks labels on the outside of the carton;

[0011] The discharge position of the automatic printing and labeling machine is connected to a full-box conveying and aggregation mechanism. After the full-box conveying and aggregation, a weight detection mechanism is set. The next process of the weight detection mechanism is an automatic bag lifting and sealing mechanism. The automatic bag lifting and sealing mechanism is connected to the automatic box sealing mechanism, and the next process of the automatic box sealing mechanism is an automatic strapping mechanism.

[0012] The discharge port of the automatic strapping mechanism is connected to the palletizing mechanism.

[0013] Preferably, the cardboard supply and liner packing are both supplied by AGV automatic conveying equipment in conjunction with robot unbundling.

[0014] Preferably, a methyl vinyl silicone rubber dispensing machine is provided above the automatic quantitative rubber cutting and weighing mechanism, and the automatic printing and labeling machine is composed of a multi-axis robotic arm.

[0015] Preferably, the weight detection mechanism is provided with an automatic rejection mechanism, and the automatic rejection mechanism is connected to a manual weight compensation position, and the discharge port of the manual weight compensation position is connected to an automatic bag sealing machine.

[0016] Preferably, the palletizing mechanism includes a robotic arm line-dividing palletizing and automatic pallet assembly, and the robotic arm line-dividing palletizing is located at the automatic pallet assembly discharging position.

[0017] Preferably, the automatic pallet assembly system includes a plastic pallet library and a wooden pallet library, and a single plastic pallet and a single wooden pallet are combined into a complete pallet.

[0018] Preferably, the 110 methyl vinyl silicone rubber fully automatic quantitative packaging system includes the following processes:

[0019] S1. The AGV automatically transfers the whole bundle of carton boards to the robot attachment. The robot automatically unpacks the whole bundle of carton boards and places them on the buffer of the automatic carton opener. The automatic carton opener unpacks and forms the carton boards and transports them to the liner packing machine for lining. The AGV automatically transfers the whole bundle of liner boards to the robot attachment. The robot automatically unpacks the whole bundle of liner boards and places them on the buffer of the liner packing machine. The liner packing machine unpacks and forms the liner boards and places them in cartons.

[0020] S2. The cartons with lining are conveyed to the automatic bag making and bagging machine for inner film bagging. The cartons with inner film bagging are conveyed to each filling port through the branch line for automatic quantitative glue cutting, weighing and filling. After automatic quantitative glue cutting, weighing and filling, the outer surface of the cartons are automatically printed and labeled, and then transported by conveyor for weight detection.

[0021] S3. Cartons with qualified weight enter the back-end for automatic bag sealing of carton inner film bags. Cartons with unqualified weight are automatically rejected and removed from the production line. Sound and light alarms are used during rejection. The rejected cartons are manually weighed and adjusted to meet the weight requirements before being pushed to the automatic bag sealing machine for bag sealing.

[0022] S4. After the inner film bag of the carton is sealed, the automatic carton sealing machine seals the upper carton, and then the carton is automatically strapped. After automatic strapping, the robot palletizes the products of each line. The AGV automatically transfers the whole pallet to the automatic pallet warehouse. The automatic pallet warehouse disassembles the whole pallet into single pallets and automatically supplies them to the finished product palletizer. The robot palletizes the single cartons one by one according to the production line and the set pallet shape on the finished product full palletizer. After the cartons are palletized, the whole pallet is cached and waits for the AGV to forklift and palletize them into the warehouse. All equipment is connected to the electronic control system, and the electronic control system performs comprehensive control on the equipment mentioned above.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the 110 methyl vinyl silicone rubber fully automatic quantitative packaging system adopts a new technical design, and its specific contents are as follows:

[0024] 1. Automatic packaging operation is achieved through the cooperation between various mechanisms in the assembly line. The various mechanisms are connected to each other through conveyor rollers or manipulators to achieve automatic transportation. The whole process does not require manual operation and is fully automated.

[0025] 2. Set up a weight detection process to weigh the rubber materials in the packaging box to determine whether it is within the error range. If it exceeds the error range, it will be automatically rejected. At the same time, an audible and visual alarm will be issued to remind the staff to make manual adjustments. After the adjustment, it will continue to flow into the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is the overall workflow diagram of the utility model. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1 The utility model provides a technical solution: a fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber, including a consumables supply mechanism, an automatic bag making and bagging machine, a carton line supply mechanism, an automatic quantitative glue cutting and weighing mechanism, an automatic printing and labeling machine, a full box conveying and summarizing mechanism, a weight detection mechanism, an automatic bag lifting and sealing machine, an automatic box sealing mechanism, an automatic strapping mechanism, a stacking mechanism and an electronic control system. The consumables supply mechanism includes cardboard supply and liner box packing. The cardboard supply and liner box packing are connected by a conveyor belt, and the cardboard supply is the previous process of the liner box packing. The discharge position of the liner box packing is connected to the feed port of the automatic bag making and bagging machine. The automatic The discharge port of the bag-in-bag machine is connected to the feed port of the carton separation and supply mechanism. The next process of the carton separation and supply mechanism is the automatic quantitative glue cutting and weighing mechanism, and the next process of the automatic quantitative glue cutting and weighing mechanism is the automatic printing and labeling machine. The automatic printing and labeling machine sticks labels on the outside of the carton. The discharge position of the automatic printing and labeling machine is connected to the full box conveying and summarizing mechanism. After the full box conveying and summarizing, a weight detection mechanism is set. The next process of the weight detection mechanism is the automatic bag lifting and sealing mechanism. The automatic bag lifting and sealing mechanism is connected to the automatic box sealing mechanism, and the next process of the automatic box sealing mechanism is the automatic strapping mechanism. The discharge port of the automatic strapping mechanism is connected to the stacking mechanism.

[0029] Cardboard supply and liner packing are both supplied by AGV automatic conveying equipment in conjunction with robot unbundling. A methyl vinyl silicone rubber glue dispenser is installed above the automatic quantitative glue cutting and weighing mechanism, and the automatic printing and labeling machine is composed of a multi-axis robotic arm. The weight detection mechanism is equipped with an automatic rejection mechanism, and the automatic rejection mechanism is connected to the manual weight compensation position, and the manual weight compensation position discharge port is connected to the automatic bag sealing machine. The stacking mechanism includes robotic arm line stacking and automatic pallet assembly, and the robotic arm line stacking is located at the pallet automatic assembly discharge position. The automatic pallet assembly includes a plastic pallet warehouse and a wooden pallet warehouse. A single plastic pallet and a single wooden pallet are combined into a complete pallet.

[0030] Working principle: AGV automatically transfers the whole bundle of carton boards to the robot attachment, the robot automatically unbundles the whole bundle of carton boards and places them on the automatic carton opener buffer warehouse, the automatic carton opener opens and forms the carton boards, and transports them to the liner packing machine for liner packing, AGV automatically transfers the whole bundle of liner boards to the robot attachment, the robot automatically unbundles the whole bundle of liner boards and places them on the liner packing machine buffer warehouse, the liner packing machine opens and forms the liner boards and places them in cartons; the cartons with liner are transported to the automatic bag making and bagging machine for carton inner film bagging, and the cartons with inner film bags are transported to each filling port through the branch line for automatic quantitative glue cutting, weighing and filling. After automatic quantitative glue cutting, weighing and filling, the outer surface of the carton is automatically printed and labeled, and then it is transported and summarized through the conveyor for weight detection; those with qualified weight enter the back channel for automatic bag lifting and sealing of the carton inner film bags, and those with unqualified weight Qualified ones are automatically rejected and taken off the line. Sound and light alarms are used during rejection. The rejected cartons are manually weighed and adjusted to the qualified weight before being pushed to the automatic bag sealing machine for bag sealing. After the inner film bag of the carton is sealed, the automatic carton sealing machine seals the upper carton of the carton. After the carton is sealed, the carton is automatically strapped. After automatic strapping, the robot palletizes the products of each line. The AGV automatically transfers the entire pallet to the automatic pallet warehouse, which disassembles the entire pallet into single pallets and automatically supplies them to the finished product palletizer. The robot palletizes the single cartons neatly one by one on the finished product full palletizer according to the production line and the set pallet shape. After the cartons are palletized, the entire pallet is cached and waits for the AGV to forklift and palletize them into the warehouse. All equipment is connected to the electronic control system, which performs comprehensive control of its equipment.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber, comprising a consumables supply mechanism, an automatic bag making and bagging machine, a carton line supply mechanism, an automatic quantitative rubber cutting and weighing mechanism, an automatic printing and labeling machine, a full-box conveying and aggregation mechanism, a weight detection mechanism, an automatic bag lifting and sealing machine, an automatic box sealing mechanism, an automatic strapping mechanism, a palletizing mechanism, and an electronic control system, characterized in that: Also includes: The consumables supply mechanism includes cardboard supply and liner boxing, the cardboard supply and liner boxing are connected by a conveyor belt, and the cardboard supply is the previous process of the liner boxing; The discharge position of the liner box is connected to the feed port of the automatic bag making and bagging machine, and the discharge port of the automatic bag making and bagging machine is connected to the feed port of the carton box feeding mechanism; The next process of the carton line feeding mechanism is an automatic quantitative glue cutting and weighing mechanism, and the next process of the automatic quantitative glue cutting and weighing mechanism is an automatic printing and labeling machine, which sticks labels on the outside of the carton; The discharge position of the automatic printing and labeling machine is connected to a full-box conveying and aggregation mechanism. After the full-box conveying and aggregation, a weight detection mechanism is set. The next process of the weight detection mechanism is an automatic bag lifting and sealing mechanism. The automatic bag lifting and sealing mechanism is connected to the automatic box sealing mechanism, and the next process of the automatic box sealing mechanism is an automatic strapping mechanism. The discharge port of the automatic strapping mechanism is connected to the palletizing mechanism.

2. The fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber according to claim 1, characterized in that: The cardboard supply and liner packing are both supplied by AGV automatic conveying equipment in conjunction with robot unbundling.

3. The fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber according to claim 1, characterized in that: A methyl vinyl silicone rubber dispensing machine is provided above the automatic quantitative rubber cutting and weighing mechanism, and the automatic printing and labeling machine is composed of a multi-axis mechanical arm.

4. The fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber according to claim 1, characterized in that: The weight detection mechanism is provided with an automatic rejection mechanism, and the automatic rejection mechanism is connected to the manual weight compensation position, and the manual weight compensation position discharge port is connected to the automatic bag sealing machine.

5. The fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber according to claim 1, characterized in that: The palletizing mechanism includes a robotic arm line-dividing palletizing and a pallet automatic assembly, and the robotic arm line-dividing palletizing is located at the pallet automatic assembly discharging position.

6. The fully automatic quantitative packaging system for 110 methyl vinyl silicone rubber according to claim 5, characterized in that: The automatic pallet assembly includes a plastic pallet library and a wooden pallet library, and a single plastic pallet and a single wooden pallet are combined into a complete pallet.

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