Vacuum extraction equipment for hollow glass production

By setting up an air intake structure in the vacuum extraction equipment, efficient completion of gas extraction and replacement is achieved during the production of insulating glass, which solves the problem of insufficient practicality of vacuum extraction equipment used in insulating glass production and improves the stability and efficiency of the equipment.

CN223316602UActive Publication Date: 2025-09-09MEIZHOU XIANGXING GLASS CO LTD
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Patent Information

Application Number
CN202421843368.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-09-09
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing vacuum extraction equipment used in insulating glass production is prone to secondary air intake during the gas replacement process, resulting in insufficient practicality of the equipment.

Method used

An air intake structure is designed, including a cylinder, a connecting plate, an air extraction box, a storage box, an air supply pipe, an air pump, an air intake pipe, an air extraction cylinder, a sleeve and a control valve. Through this structure, a single air extraction cylinder can complete the process of extracting and replacing gas.

Benefits of technology

The practicality of vacuum extraction equipment for insulating glass production is enhanced, ensuring the stability and efficiency of the gas replacement process.

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Abstract

The utility model relates to vacuum extraction equipment for hollow glass production, which belongs to the technical field of glass processing, and comprises a vacuum extraction base, the upper end part of the vacuum extraction base is fixedly connected with a support frame, and the support frame is provided with an air inlet structure; the air inlet structure comprises an air cylinder, a connecting plate, an air exhaust box, a storage box, an air supply pipe, an air pump, an air inlet pipe, an air exhaust barrel, a sleeve, a first control valve and a second control valve, the air cylinder is arranged at the upper end of the supporting frame, the output end of the air cylinder is arranged on the lower portion, the connecting plate is fixedly connected to the output end of the air cylinder, and the air exhaust box is fixedly connected to the lower end of the connecting plate. According to the vacuum extraction equipment for producing the hollow glass, the air inlet structure is arranged on the supporting frame of the vacuum extraction equipment, and the processing processes of air extraction and gas replacement of the hollow glass can be completed through the air inlet structure; and therefore, the practicability of the vacuum extraction equipment for hollow glass production is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a vacuum extraction device for producing insulating glass. Background Art

[0002] Insulating glass, also known as double-glazed or insulating glass, is designed to improve the thermal insulation performance of windows. Its standard name is "hollow glass" rather than "vacuum glass". During the production process of insulating glass, a near-vacuum state does need to be formed between the two sheets of glass, but it is not a true vacuum, because a complete vacuum will cause negative pressure between the glass, which may cause the glass to break. Therefore, insulating glass usually contains a certain amount of rare gas, such as argon, to reduce heat transfer.

[0003] In the production of insulating glass, there are generally two processing methods. One is to fill the insulating glass with inert gas to achieve thermal insulation and other effects. The other is to extract the gas in the middle of the insulating glass to make it reach a vacuum state. In this way, the transmission medium in the middle can be extracted to achieve better thermal insulation and sound insulation. In order to remove the air in the middle of the insulating glass in a vacuum state during production, it is necessary to use vacuum extraction equipment to extract and discharge it.

[0004] Most of the vacuum extraction equipment for insulating glass production on the market usually replaces the air with hydrogen or nitrogen after extracting it to further improve the thermal insulation performance of the hollow layer. However, different gas cylinders need to be replaced for air supply during the replacement process. During the replacement process, secondary air intake of the insulating glass is inevitable, which means that the vacuum extraction equipment for insulating glass production needs to be improved. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a vacuum extraction device for insulating glass production, which has the advantages of enhancing the practicality of the vacuum extraction device for insulating glass production and solving the problem that the vacuum extraction device for insulating glass production needs to be improved.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: A vacuum extraction device for insulating glass production, comprising a vacuum extraction base, the upper end of the vacuum extraction base being fixedly connected to a support frame, and the support frame being provided with an air intake structure.

[0007] The air intake structure includes a cylinder, a connecting plate, an air extraction box, a storage box, an air supply pipe, an air pump, an air intake pipe, an air extraction cylinder, a sleeve, a control valve 1 and a control valve 2. The cylinder is arranged at the upper end of the support frame, the output end of the cylinder is directed to the lower part, the connecting plate is fixedly connected to the output end of the cylinder, the air extraction box is fixedly connected to the lower end of the connecting plate, the storage box is fixedly connected to the upper end of the support frame, the air intake pipe is connected to the outside of the storage box, the air supply pipe is connected to the front of the storage box, the air pump is arranged at the upper part of the air supply pipe, the control valve 1 is arranged at the upper part of the air extraction cylinder, the control valve 2 is arranged at the lower part of the air supply pipe, the sleeve is fixedly connected to the middle part of the air extraction cylinder, the air supply pipe is connected to the front of the sleeve, and the air intake pipe is connected to the outside of the storage box.

[0008] Furthermore, a hollow glass is placed on the upper end of the vacuum extraction base, and an exhaust protection cap is provided on the upper end of the hollow glass.

[0009] Among them, the clamping block conflicts with the side of the insulating glass.

[0010] Furthermore, an electric telescopic rod is fixedly connected to the support frame, and the output end of the electric telescopic rod is directed toward one side of the insulating glass.

[0011] Furthermore, the output end of the electric telescopic rod is fixedly connected to a clamping block, which is a rubber block.

[0012] Furthermore, a communicating hole is provided in the vacuum cylinder, and an air hole is provided at the lower end of the vacuum cylinder.

[0013] Among them, the vacuum protection cap refers to a device used to protect the inside of a container or equipment from being contaminated by external air, moisture or other gases. This cap can be isolated from the external environment through a vacuum device to ensure that a certain pressure or vacuum state is maintained inside the container. It is often used in chemical experiments, food preservation, medical packaging and other fields.

[0014] Furthermore, an air pump is fixedly connected to the upper end of the support frame, and an air pump pipe and an exhaust pipe are respectively connected to both sides of the air pump, and the air pump pipe is connected to the air pump box.

[0015] Furthermore, the lower end of the vacuum extraction base is rotatably connected to a universal wheel, and the number of the universal wheels is four.

[0016] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0017] The vacuum extraction equipment for insulating glass production has an air intake structure arranged on the support frame of the vacuum extraction equipment. The air intake structure can realize the process of exhausting the insulating glass and replacing the gas by using only one vacuum cylinder, thereby enhancing the practicality of the vacuum extraction equipment for insulating glass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a top view of the sleeve and the vacuum pump structure of the utility model;

[0020] Figure 3 This is a three-dimensional diagram of the structure of the vacuum pump of the present utility model.

[0021] In the figure: 1. Vacuum extraction base; 2. Universal wheel; 3. Support frame; 4. Electric telescopic rod; 5. Clamp; 6. Insulating glass; 7. Exhaust protection cap; 8. Vacuum pump; 9. Exhaust pipe; 10. Exhaust pipe; 11. Cylinder; 12. Connecting plate; 13. Exhaust box; 14. Storage box; 15. Air supply pipe; 16. Air pump; 17. Inlet pipe; 18. Exhaust cylinder; 19. Sleeve; 20. Control valve 1; 21. Control valve 2; 22. Connecting hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1 to 3 In this embodiment, a vacuum extraction device for producing insulating glass includes a vacuum extraction base 1, an upper end of the vacuum extraction base 1 is fixedly connected to a support frame 3, and an air intake structure is provided on the support frame 3.

[0024] The air intake structure includes a cylinder 11, a connecting plate 12, an air extraction box 13, a storage box 14, an air supply pipe 15, an air pump 16, an air intake pipe 17, an air extraction cylinder 18, a sleeve 19, a control valve 1 20 and a control valve 2 21. The cylinder 11 is arranged at the upper end of the support frame 3, and the output end of the cylinder 11 is directed downward. The connecting plate 12 is fixedly connected to the output end of the cylinder 11, the air extraction box 13 is fixedly connected to the lower end of the connecting plate 12, and the storage box 14 is fixedly connected to the upper end of the support frame 3. The air intake pipe 17 is connected to the outside of the storage box 14, and the air supply pipe 15 is connected to the front of the storage box 14. The air pump 16 is arranged at the upper part of the air supply pipe 15, the control valve 1 20 is arranged at the upper part of the air extraction cylinder 18, the control valve 2 21 is arranged at the lower part of the air supply pipe 15, the sleeve 19 is fixedly connected to the middle part of the air extraction cylinder 18, the air supply pipe 15 is connected to the front of the sleeve 19, and the air intake pipe 17 is connected to the outside of the storage box 14.

[0025] Among them, the control valve 1 20 and the control valve 2 21 both belong to existing mature technologies.

[0026] In this embodiment, the lower end of the vacuum extraction base 1 is rotatably connected to a universal wheel 2, and the number of the universal wheels 2 is four.

[0027] In this embodiment, a hollow glass 6 is placed on the upper end of the vacuum extraction base 1 , and a vacuum protection cap 7 is provided on the upper end of the hollow glass 6 .

[0028] In this embodiment, the support frame 3 is fixedly connected to an electric telescopic rod 4, the output end of which is directed toward one side of the insulating glass 6. In this embodiment, the insulating glass 6 is placed on the vacuum extraction base 1, and an exhaust protection cap 7 is provided at the upper end of the insulating glass 6.

[0029] Among them, the vacuum protection cap 7 refers to a device used to protect the interior of a container or equipment from being contaminated by external air, moisture or other gases. This cap can be isolated from the external environment through a vacuum device to ensure that the interior of the container maintains a certain pressure or vacuum state. It is often used in chemical experiments, food preservation, medical packaging and other fields.

[0030] In this embodiment, the output end of the electric telescopic rod 4 is fixedly connected to a clamping block 5, which is a rubber block.

[0031] In this embodiment, a communication hole 22 is opened in the air pump 18, and an air hole is opened at the lower end of the air pump 18.

[0032] In this embodiment, the upper end of the support frame 3 is fixedly connected to an air pump 8 , and both sides of the air pump 8 are connected to an air pump pipe 9 and an exhaust pipe 10 respectively, and the air pump pipe 9 is connected to the air pump box 13 .

[0033] Wherein, the air extraction pipe 9 and the exhaust pipe 10 are both hoses.

[0034] The working principle of the above embodiment is:

[0035] First, place the insulating glass 6 to be processed on the upper end of the vacuum extraction base 1, and drive the clamping blocks 5 on both sides through the operation of the electric telescopic rod 4 to clamp the insulating glass 6, so that the insulating glass 6 can be limited during the processing process to enhance the stability of the equipment processing.

[0036] Secondly, the cylinder 11 is operated to drive the connecting plate 12 to move, and the displaced connecting plate 12 drives the vacuum box 13 and the vacuum cylinder 18 to move. When the vacuum cylinder 18 is connected to the vacuum hole located in the vacuum protection cap 7 on the insulating glass 6, the air inside the insulating glass 6 is extracted through the vacuum pump 8 and the vacuum pipe 9, and then the gas extracted from the insulating glass 6 is discharged through the vacuum pump 8 and the exhaust pipe 10.

[0037] Finally, when the gas in the insulating glass 6 is extracted, the air intake structure is used at this time. The control valve 1 20 is used to block the gas connection between the vacuum cylinder 18 and the vacuum box 13, and the gas is transported to the storage box 14 through the air intake pipe 17. At this time, the control valve 2 21 is opened to connect the air supply pipe 15 with the sleeve 19. The air pump 16 cooperates with the air supply pipe 15 to transport the gas in the storage box 14 to the inside of the sleeve 19, and the gas inside the sleeve 19 will enter the interior of the vacuum cylinder 18 through the connecting hole 22 opened in the vacuum cylinder 18, thereby completing the air supply process of the hollow glass 6 after the air is exhausted, thereby enhancing the practicality and other advantages of the vacuum extraction equipment for the production of insulating glass 6.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vacuum extraction device for producing insulating glass, comprising a vacuum extraction base (1), characterized in that: The upper end of the vacuum extraction base (1) is fixedly connected to a support frame (3), and an air intake structure is provided on the support frame (3); The air intake structure comprises a cylinder (11), a connecting plate (12), an air extraction box (13), a storage box (14), an air supply pipe (15), an air pump (16), an air intake pipe (17), an air extraction cylinder (18), a sleeve (19), a control valve 1 (20) and a control valve 2 (21); the cylinder (11) is arranged at the upper end of the support frame (3); the output end of the cylinder (11) is in the lower part; the connecting plate (12) is fixedly connected to the output end of the cylinder (11); and the air extraction box (13) is fixedly connected to the lower end of the connecting plate (12). The storage box (14) is fixedly connected to the upper end of the support frame (3), the air inlet pipe (17) is connected to the outside of the storage box (14), the air supply pipe (15) is connected to the front of the storage box (14), the air pump (16) is arranged on the upper part of the air supply pipe (15), the control valve 1 (20) is arranged on the upper part of the air pump (18), the control valve 2 (21) is arranged on the lower part of the air supply pipe (15), the sleeve (19) is fixedly connected to the middle part of the air pump (18), and the air supply pipe (15) is connected to the front of the sleeve (19).

2. The vacuum extraction equipment for insulating glass production according to claim 1, characterized in that: A hollow glass (6) is placed on the upper end of the vacuum extraction base (1), and a vacuum protection cap (7) is provided on the upper end of the hollow glass (6).

3. The vacuum extraction equipment for insulating glass production according to claim 2, characterized in that: An electric telescopic rod (4) is fixedly connected to the support frame (3), and the output end of the electric telescopic rod (4) is directed toward one side of the insulating glass (6).

4. The vacuum extraction equipment for insulating glass production according to claim 3, characterized in that: The output end of the electric telescopic rod (4) is fixedly connected to a clamping block (5), and the clamping block (5) is a rubber block.

5. The vacuum extraction equipment for insulating glass production according to claim 1, characterized in that: A communicating hole (22) is provided in the air pump (18), and an air hole is provided at the lower end of the air pump (18).

6. The vacuum extraction equipment for insulating glass production according to claim 1, characterized in that: An air pump (8) is fixedly connected to the upper end of the support frame (3), and an air pump pipe (9) and an exhaust pipe (10) are respectively connected to both sides of the air pump (8), and the air pump pipe (9) is connected to the air pump box (13).

7. The vacuum extraction equipment for insulating glass production according to claim 1, characterized in that: The lower end of the vacuum extraction base (1) is rotatably connected to a universal wheel (2), and the number of the universal wheels (2) is four.