High-efficiency heat dissipation transformer frame
By designing a transformer frame that can be raised and lowered and an active heat dissipation system, the problems of the existing transformer frame being unable to adapt to iron cores of different specifications and having poor heat dissipation effect are solved, and stable installation and efficient heat dissipation of the transformer are achieved.
Patent Information
- Application Number
- CN202422567320.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing transformer frame cannot be adjusted to accommodate transformer cores of different specifications, and the heat dissipation effect is poor, making it difficult to ensure the normal operation of the transformer.
A highly efficient heat-dissipating transformer frame has been designed, consisting of a base, side panels, threaded barrel, threaded rods, and a top plate. The top plate can be raised and lowered by adjusting knobs and threaded rods to accommodate transformer cores of varying sizes. The frame incorporates a cooling chamber, heat-conducting plates, and cooling copper tubes, combined with temperature sensors and controllers to achieve active and efficient heat dissipation.
The transformer frame is adjustable and can adapt to the installation of transformer cores of different specifications. The active heat dissipation system improves the heat dissipation efficiency of the transformer and ensures the stable operation of the equipment.
Smart Images

Figure CN223321106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transformer frames, and more specifically, to a transformer frame with high-efficiency heat dissipation. Background Art
[0002] The transformer frame, also known as the transformer skeleton, is an important component of the transformer. It is mainly used to fix the magnetic core in the transformer, provide space for the copper wire in the transformer to be wound, and support the coil;
[0003] After searching, the existing patent (publication number: CN220306078U) discloses a transformer frame structure, including two upper L-shaped fixing plates, a plurality of middle silicon steel sheets bonded together, two lower U-shaped fixing plates, a lower mounting seat, and a bottom roller assembly. The two upper L-shaped fixing plates are clamped at the upper end of the middle silicon steel sheet and locked with screws, and the two lower U-shaped fixing plates are clamped at the lower end of the middle silicon steel sheet and locked with screws. The middle silicon steel sheet is provided with a coil winding area; the lower mounting seat is provided with two middle strip grooves, and each of the lower U-shaped fixing plates is provided with a through hole for passing the screw, and the position of the through hole corresponds to the middle strip groove. After adjusting the number of middle silicon steel sheets to meet the requirements, the screws are passed through the middle strip groove and the through hole for locking, so that the upper L-shaped fixing plate, the middle silicon steel sheet, the lower U-shaped fixing plate, and the lower mounting seat are fixed together, and the lower part of the lower mounting seat is provided with a bottom roller assembly. The inventor discovered the following problems in the prior art during the process of implementing the present invention:
[0004] At present, transformer frames are often an integral structure. When installing and fixing transformer cores of different specifications, they are often unable to be adjusted. Different transformer frames need to be replaced for installation and fixation. At the same time, transformer frames at present often do not have heat dissipation functions or only have a single heat dissipation method, and the heat dissipation effect is difficult to guarantee.
[0005] Therefore, to address the above problems, a transformer frame with efficient heat dissipation is proposed. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a transformer frame with high-efficiency heat dissipation to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions: a transformer frame with high efficiency in heat dissipation, comprising a base, side panels connected to both sides of the upper surface of the base by bolts, a threaded barrel embedded in the center of the top of the side panel, a threaded rod threadedly connected to the top inner wall of the threaded barrel, two groups of threaded rods connected to the top of a top plate via bearings, adjustment knobs provided on both sides of the top of the top plate, the adjustment ends of the adjustment knobs connected to the threaded rods, and a lifting structure formed between the threaded barrel and the threaded rods;
[0008] When the adjusting knob is rotated, the threaded rod is driven to rotate, and the threaded rod rotates in the threaded barrel, thereby rotating and lifting, and driving the top plate to move synchronously. Limiting grooves are provided on both sides of the threaded barrel, and the bottom ends of the two side edges of the top plate are connected to limiting rods, and the limiting rods are embedded in the limiting grooves. Ventilation holes are arranged on the surfaces of the two groups of side panels, and a heat dissipation fan is provided at the center of the side panels. An iron core fixing seat is arranged on the surface of the side opposite to the top plate, and a cooling chamber is provided on the base. The top inner wall of the cooling chamber is connected to a heat conducting plate, and a cooling copper tube is provided in the middle of the cooling chamber, and the top outer wall of the cooling copper tube is in contact with the heat conducting plate.
[0009] Preferably, a cooling box is provided on one side of the side plate, both ends of the cooling copper tube pass through the outer wall of the base and are connected to the cooling box, and a water pump is provided on one side of the cooling copper tube.
[0010] Preferably, the inner walls of the two groups of side panels are provided with temperature sensors, and a controller is provided on one side of the cooling box. The controller is connected to the temperature sensor, the water pump and the cooling fan through electric wires.
[0011] Preferably, through slots are arranged at the edges of the four ends of the base, a movable column is provided through the middle of the through slot, and the top of the movable column is connected to a limiting block.
[0012] Preferably, the end of the movable column away from the limit block is connected to a support foot through a through slot, the top of the support foot is connected to a support spring, and the support spring is sleeved on the outer wall of the movable column, and the end of the support spring away from the support foot is in contact with the base.
[0013] Preferably, the inner wall of the through groove is provided with a movable groove, the middle outer wall of the movable column is connected with a damping ring, and the outer wall of the damping ring abuts against the inner wall of the movable groove.
[0014] The technical effects and advantages of this utility model are:
[0015] 1. Compared with the existing technology, this transformer frame with high heat dissipation efficiency can drive the threaded rod to rotate by twisting the adjustment knob. The threaded rod rotates in the threaded barrel to rotate and lift, and at the same time drives the top plate to move synchronously, thereby realizing the liftable and adjustable function of the top plate. At the same time, the limit rod plays a limiting role during the lifting process, so that the top plate can be lifted and lowered smoothly, so that it can be adjusted when installing transformer cores of different specifications and sizes.
[0016] 2. Compared with the existing technology, this transformer frame with efficient heat dissipation can detect the temperature change of the transformer through the temperature sensor. When the transformer temperature exceeds a certain set value, the temperature sensor can transmit the signal to the controller. The controller controls the water pump and the cooling fan to start the cooling work, thereby achieving the effect of active and efficient heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a side view structural diagram of the utility model.
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the movable column of the utility model.
[0020] Figure 4 This is a schematic diagram of the connection structure between the movable column and the supporting foot of the utility model.
[0021] The accompanying drawings are marked as follows: 1. Base; 2. Side panel; 3. Threaded cylinder; 4. Threaded rod; 5. Top plate; 6. Adjustment knob; 7. Limiting groove; 8. Limiting rod; 9. Ventilation hole; 10. Cooling fan; 11. Iron core fixing seat; 12. Cooling chamber; 13. Heat conducting plate; 14. Cooling copper tube; 15. Cooling box; 16. Water pump; 17. Temperature sensor; 18. Controller; 19. Through groove; 20. Movable column; 21. Limiting block; 22. Support foot; 23. Support spring; 24. Movable groove; 25. Damping ring. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1
[0024] As attached Figures 1 to 3The illustrated transformer frame with high efficiency in heat dissipation comprises a base 1, with side panels 2 connected to both sides of the upper surface of the base 1 by bolts. A threaded barrel 3 is embedded in the center of the top of the side panel 2. Threaded rods 4 are threadedly connected to the top inner wall of the threaded barrel 3. The tops of two sets of threaded rods 4 are connected to a top plate 5 via bearings. Adjustment knobs 6 are provided on both sides of the top of the top plate 5. The adjustment ends of the adjustment knobs 6 are connected to the threaded rods 4. A lifting structure is formed between the threaded barrel 3 and the threaded rods 4.
[0025] When the adjusting knob 6 is rotated, the threaded rod 4 is driven to rotate. The threaded rod 4 rotates in the threaded tube 3, thereby rotating and lifting, and driving the top plate 5 to move synchronously. Limiting grooves 7 are provided on both sides of the threaded tube 3. The bottom ends of the two side edges of the top plate 5 are connected to limiting rods 8, and the limiting rods 8 are embedded in the limiting grooves 7. Ventilation holes 9 are arranged on the surfaces of the two groups of side panels 2. A heat dissipation fan 10 is provided at the center of the side panel 2. The surface of the side opposite to the top plate 5 is arranged with an iron core fixing seat 11. The base 1 is provided with a cooling cavity 12. The top inner wall of the cooling cavity 12 is connected to a heat conducting plate 13. A cooling copper tube 14 is provided in the middle of the cooling cavity 12, and the top outer wall of the cooling copper tube 14 is in contact with the heat conducting plate 13.
[0026] The top plate 5 is a kind of heat dissipation device, and the heat dissipation device ...
[0027] Example 2
[0028] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:
[0029] As a preferred embodiment, a cooling box 15 is provided on one side of the side panel 2, both ends of the cooling copper tube 14 pass through the outer wall of the base 1 and are connected to the cooling box 15, and a water pump 16 is provided on one side of the cooling copper tube 14; further, the coolant in the cooling box 15 can be pumped into the cooling copper tube 14 through the water pump 16 for reciprocating flow, thereby achieving heat dissipation of the transformer.
[0030] As a preferred embodiment, the inner walls of the two sets of side panels 2 are provided with temperature sensors 17, and a controller 18 is provided on one side of the cooling box 15. The controller 18 is connected to the temperature sensor 17, the water pump 16 and the cooling fan 10 by wires; further, the temperature sensor 17 can detect the temperature change of the transformer. When the transformer temperature exceeds a certain set value, the temperature sensor 17 can transmit a signal to the controller 18, and the controller 18 controls the water pump 16 and the cooling fan 10 to start cooling it, thereby achieving the effect of active and efficient heat dissipation.
[0031] As a preferred embodiment, through slots 19 are arranged at the four end edges of the base 1, a movable column 20 is provided through the middle of the through slot 19, and the top of the movable column 20 is connected to a limiting block 21; further, the movable column 20 can move in the through slot 19.
[0032] As a preferred embodiment, the end of the movable column 20 away from the limit block 21 is connected to a support foot 22 through the through slot 19, and the top of the support foot 22 is connected to a support spring 23, and the support spring 23 is sleeved on the outer wall of the movable column 20, and the end of the support spring 23 away from the support foot 22 is in contact with the base 1; further, the support foot 22 plays a supporting and fixing role, and through holes are provided on both sides of the support foot 22 for installation and fixing, and the support spring 23 plays a buffering role and shrinks and rebounds under pressure.
[0033] As a preferred embodiment, the inner wall of the through groove 19 is provided with a movable groove 24, and the middle outer wall of the movable column 20 is connected to the damping ring 25, and the outer wall of the damping ring 25 abuts against the inner wall of the movable groove 24; further, the vibration generated by the operation of the transformer will push the base 1 to move downward under pressure, thereby squeezing the support spring 23. The support spring 23 can provide a certain buffering for the support foot 22 to prevent the vibration from being transmitted to the bottom of the support foot 22. After buffering, the rebound force of the support spring 23 pushes the base 1 upward, thereby preventing the vibration from being transmitted to the support foot 22 and the foundation. The friction between the inner wall of the movable groove 24 and the damping ring 25 generates a certain damping, thereby offsetting the impact caused by the rebound of the support spring 23 after being compressed, thereby performing vibration isolation treatment between the transformer and the support foot 22, thereby reducing the noise transmitted to the surrounding environment by the transformer through the foundation, so as to reduce the noise pollution caused by the operation of the equipment.
[0034] The working process of the utility model is as follows: first, by twisting the adjusting knob 6, the threaded rod 4 can be driven to rotate, and the threaded rod 4 rotates in the threaded barrel 3 to rotate and lift, and at the same time drives the top plate 5 to lift synchronously, thereby realizing the lifting and adjusting function of the top plate 5. At the same time, the limit rod 8 plays a limiting role during the lifting process, so that the top plate 5 can be lifted and lowered smoothly, so that it can be adjusted when installing transformer cores of different specifications. The transformer core can be installed and fixed by the core fixing seat 11. The heat dissipation fan 10 can be used to cool the transformer that generates heat during operation. At the same time, when the transformer is heated, the heat can be conducted to the surface of the heat conducting plate 13. The heat conducting plate 13 is cooled and exchanged through the cooling copper tube 14, thereby improving the heat dissipation effect of the transformer. The temperature change of the transformer can be detected by the temperature sensor 17. When the transformer temperature exceeds a certain set value, the temperature sensor 17 can transmit a signal to the controller 18. The controller 18 controls the water pump 16 and the heat dissipation fan 10 to start the heat dissipation work, thereby The function of active and efficient heat dissipation is realized. When the transformer is working or the heat dissipation fan 10 is working, vibration will be generated, thereby emitting noise. Among the noise influences of the transformer in the distribution room, structural noise, especially the structural noise generated by the ground transmission, is the main pollution source. The vibration generated by the operation of the transformer will push the base 1 to move downward under pressure, thereby squeezing the support spring 23. The support spring 23 can provide a certain buffering for the support foot 22 to prevent the vibration from being transmitted to the bottom of the support foot 22. After buffering, the rebound force of the support spring 23 pushes the base 1 upward, thereby preventing the vibration from being transmitted to the support foot 22 and the foundation. The friction between the inner wall of the movable groove 24 and the damping ring 25 generates a certain damping, thereby offsetting the impact caused by the rebound of the support spring 23 after being compressed, thereby performing vibration isolation treatment between the transformer and the support foot 22, realizing the vibration isolation function between the transformer and the ground, thereby reducing the noise transmitted to the surrounding environment by the transformer through the foundation, so as to reduce the noise pollution caused by the operation of the equipment. The above is the working principle of this transformer frame with efficient heat dissipation.
Claims
1. A transformer frame with high heat dissipation efficiency, comprising a base (1), characterized in that: Both sides of the upper surface of the base (1) are connected to side plates (2) by bolts, a threaded barrel (3) is embedded in the center of the top of the side plate (2), the top inner wall of the threaded barrel (3) is threadedly connected to a threaded rod (4), the tops of the two groups of threaded rods (4) are connected to a top plate (5) through bearings, and the tops of both sides of the top plate (5) are provided with adjustment knobs (6), the adjustment ends of the adjustment knobs (6) are connected to the threaded rod (4), and a lifting structure is formed between the threaded barrel (3) and the threaded rod (4); When the adjusting knob (6) is rotated, the threaded rod (4) is driven to rotate. The threaded rod (4) is rotated in the threaded barrel (3) to rotate and lift, and at the same time, the top plate (5) is driven to move synchronously. Limiting grooves (7) are provided on both sides of the threaded barrel (3). The bottom ends of the two side edges of the top plate (5) are connected to limiting rods (8). The limiting rods (8) are embedded in the limiting grooves (7). Ventilation holes (9) are arranged on the surfaces of the two groups of side plates (2). A heat dissipation fan (10) is arranged at the center of the side plate (2). The surface of the side opposite to the top plate (5) is arranged with an iron core fixing seat (11). The base (1) is provided with a cooling cavity (12). The cooling cavity (1 The top inner wall of the side plate (2) is connected to a heat conducting plate (13), a cooling copper tube (14) is provided in the middle of the cooling cavity (12), the top outer wall of the cooling copper tube (14) is in contact with the heat conducting plate (13), a cooling box (15) is provided on one side of the side plate (2), both ends of the cooling copper tube (14) pass through the outer wall of the base (1) and are connected to the cooling box (15), a water pump (16) is provided on one side of the cooling copper tube (14), the inner walls of the two groups of side plates (2) are provided with a temperature sensor (17), a controller (18) is provided on one side of the cooling box (15), and the controller (18) is connected to the temperature sensor (17), the water pump (16) and the heat dissipation fan (10) through electric wires.
2. The transformer frame with high heat dissipation efficiency according to claim 1, characterized in that: Through slots (19) are arranged at the four end edges of the base (1), a movable column (20) is provided through the middle of the through slot (19), and the top of the movable column (20) is connected to a limiting block (21).
3. The transformer frame with high heat dissipation efficiency according to claim 2, characterized in that: One end of the movable column (20) away from the limit block (21) passes through the through slot (19) and is connected to a support foot (22); the top of the support foot (22) is connected to a support spring (23), and the support spring (23) is sleeved on the outer wall of the movable column (20); and one end of the support spring (23) away from the support foot (22) is in contact with the base (1).
4. The transformer frame with high heat dissipation efficiency according to claim 3, characterized in that: The inner wall of the through groove (19) is provided with a movable groove (24), the middle outer wall of the movable column (20) is connected with a damping ring (25), and the outer wall of the damping ring (25) abuts against the inner wall of the movable groove (24).
Citation Information
Patent Citations
Transformer frame structure
CN220306078U