Digital dysprosium lamp ballast

By using fan walls to separate modules and optimizing the power path in digital HMI lamp ballasts, the problems of low heat dissipation efficiency and unreasonable power flow are solved, achieving more efficient heat dissipation and conversion efficiency.

CN223322192UActive Publication Date: 2025-09-09TIANJIN ENTE ENERGY TECH CO LTD
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Patent Information

Application Number
CN202521636850.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2025-09-09
Estimated Expiration
2035-08-04

AI Technical Summary

Technical Problem

Digital HMI lamp ballasts have problems with low heat dissipation efficiency and unreasonable power flow, which leads to a circuitous current path and increased circuit heating, and urgently need to be improved.

Method used

A fan wall is used to separate the control panel, filter module, power module, capacitor module, inductor module and heat sink, and optimize the power path, reduce circuitous routing, reduce parasitic inductance, and improve conversion efficiency.

Benefits of technology

It achieves good heat dissipation effect and rational power flow, reduces circuit heating, and improves conversion efficiency and energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a digital dysprosium lamp ballast which comprises a shell, a fan wall, a control panel, a filtering module, a power module, a capacitor module, an inductor module and a radiator. The fan wall is arranged in the shell and divides the interior of the shell into a first space and a second space; the control panel and the filtering module are both arranged in the first space, and the control panel is located above the filtering module; the power module, the capacitor module, the inductor module and the radiator are all arranged in the second space; the capacitor module is located above the power module, and the power module is located above the inductor module and the radiator. According to the digital dysprosium lamp ballast, the function modules are separated through the fan wall, and a good heat dissipation effect can be achieved; the adopted power path complies with the power flow direction, so that roundabout wiring can be reduced, parasitic inductance can be reduced, conversion efficiency can be improved, and energy efficiency can be optimized.
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Description

Technical Field

[0001] The present application relates to the field of power electronics technology, and in particular to a digital dysprosium lamp ballast. Background Art

[0002] The digital Hm lamp ballast converts the AC power of the power grid into a square wave current with adjustable frequency. The square wave current drives the Hm lamp and can achieve flicker-free dimming.

[0003] Digital dysprosium lamp ballasts usually have the following problems: (1) low heat dissipation efficiency; (2) unreasonable power flow: the power devices (such as rectifier bridges, MOS tubes, inductors, etc.) are arranged in a disorderly manner, resulting in a circuitous current path and increased circuit heating, which urgently needs to be improved. Utility Model Content

[0004] Based on this, the present application provides a digital dysprosium lamp ballast with reasonable power flow and good heat dissipation.

[0005] The present application provides a digital dysprosium lamp ballast, comprising: a shell, a fan wall, a control panel, a filter module, a power module, a capacitor module, an inductor module and a radiator; the fan wall is arranged inside the shell and divides the interior of the shell into a first space and a second space; the control panel and the filter module are both arranged in the first space, and the control panel is located above the filter module; the power module, the capacitor module, the inductor module and the radiator are all arranged in the second space; the capacitor module is located above the power module, and the power module is located above the inductor module and the radiator.

[0006] Preferably, the filter module is connected to the power module, the power module is connected to the inductor module and the capacitor module, the control panel is connected to the capacitor module, and the fan on the fan wall is connected to the capacitor module.

[0007] Preferably, the shell includes: a rear upper cover, an upper panel, a lower panel and a bottom plate; the first space is enclosed by the fan wall, the upper panel, the lower panel and the bottom plate, and the second space is enclosed by the fan wall, the rear upper cover and the bottom plate.

[0008] Preferably, the lower panel is provided with a plurality of air inlet holes, and the rear upper cover is provided with a plurality of exhaust holes.

[0009] Preferably, the control panel is fixed on the upper panel, and the filter module is fixed on the lower panel; the capacitor module is fixed on the power module, and the power module is fixed on the radiator.

[0010] Preferably, the upper panel comprises: a slope panel; the control panel passes through the slope panel, and the screen of the control panel is located on the surface of the slope panel.

[0011] Preferably, it further comprises: a circuit breaker, an input power terminal and an output power terminal fixed on the lower panel.

[0012] Preferably, the input power terminal is connected to the circuit breaker device, the circuit breaker device is connected to the filter module, and the capacitor module is connected to the output power terminal.

[0013] Preferably, the inductor module and the heat sink are both fixed on the bottom plate; the inductor module includes two groups of inductors, and the two groups of inductors are respectively located on both sides of the heat sink.

[0014] Preferably, the heat sink is a T-shaped fin structure.

[0015] The digital dysprosium lamp ballast provided in this application separates the control panel, filter module and power module, capacitor module, inductor module and radiator through a fan wall, which can achieve good heat dissipation effect; the power path adopted conforms to the power flow direction, which can reduce circuitous routing, reduce parasitic inductance, improve conversion efficiency and optimize energy efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the following briefly introduces the drawings required for use in the embodiments or the conventional technology descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 Schematic diagram of a digital HM lamp ballast according to an embodiment of the present application.

[0018] Figure 2 This is an exploded diagram of the housing and fan wall of the digital HM lamp ballast according to an embodiment of the present application.

[0019] Figure 3 This is a schematic diagram of the rear portion of the housing of the digital HM lamp ballast according to an embodiment of the present application.

[0020] Figure 4 This is an exploded diagram of a digital HM lamp ballast according to an embodiment of the present application.

[0021] Figure 5 This is an exploded schematic diagram of the relative positions of modules in the second space of an embodiment of the present application. DETAILED DESCRIPTION

[0022] To facilitate understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The accompanying drawings provide embodiments of the present application. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.

[0023] It can be understood that the “connection” in the following embodiments should be understood as “electrical connection”, “communication connection”, etc. if there is transmission of electrical signals or data between the connected circuits, modules, units, etc.

[0024] like Figures 1 to 4 As shown, this embodiment provides a digital dysprosium lamp ballast, a housing 1, a fan wall 2, a control panel 3, a filter module 4, a power module 5, a capacitor module 6, an inductor module 7 and a heat sink 8.

[0025] The housing 1 includes a rear upper cover 10 , an upper panel 11 , a lower panel 12 and a bottom plate 13 . The rear upper cover 10 , the upper panel 11 , the lower panel 12 and the bottom plate 13 together form a cavity, ie, the interior of the housing 1 .

[0026] like Figure 2 Combined with Figure 3 As shown, the rear upper cover 10 includes a back panel 100, a top panel 101, and a first left panel 102 and a first right panel 103 disposed opposite each other on either side of the top panel 101. Preferably, the back panel 100 is provided with a plurality of exhaust holes 104. As an example, the plurality of exhaust holes 104 are arranged in a row on the back panel 100.

[0027] The upper panel 11 includes a slope panel 110 , a second left panel 111 and a second right panel 112 located on opposite sides of the slope panel 110 .

[0028] The lower panel 12 includes a front surface and a bottom surface, and the front surface and the bottom surface form an L-shape. A plurality of air inlet holes 120 are provided on the front surface; preferably, the plurality of air inlet holes 120 are arranged in a row on the front surface.

[0029] The front of the lower panel 12 and the slope panel 110 form the front part of the shell 1, the back panel 100 serves as the rear part of the shell 1, the first left side panel 102 and the second left side panel 111 are spliced ​​to form the left side panel of the shell 1, the first right side panel 103 and the second right side panel 112 are spliced ​​to form the right side panel of the shell 1, the top panel 101 serves as the top of the shell 1, and the bottom panel 13 and the bottom surface of the lower panel 12 form the bottom of the shell 1.

[0030] like Figure 2As shown, fan wall 2 is installed inside housing 1 and divides the interior of housing 1 into a first space and a second space. As an example, fan wall 2 is installed vertically on bottom plate 13, dividing the cavity of housing 1 into the first space and the second space in the direction from front to back. Specifically, the first space is enclosed by fan wall 2, upper panel 11, lower panel 12, and bottom plate 13, while the second space is enclosed by fan wall 2, rear upper cover 10, and bottom plate 13.

[0031] Here, the number of fans on the fan wall 2 can be set according to actual needs. For example, five fans are provided on the fan wall 2.

[0032] like Figure 4 As shown, the control panel 3 and filter module 4 are arranged in the first space; the power module 5, capacitor module 6, inductor module 7, and heat sink 8 are arranged in the second space. Here, the fan wall 2 separates the control panel 3 and filter module 4 from the power module 5, capacitor module 6, inductor module 7, and heat sink 8, achieving effective heat dissipation. For example, the fan wall 2 can be made of metal plates.

[0033] In this embodiment, the control panel 3 is located above the filter module 4. The control panel 3 is fixed to the upper panel 11, and the filter module 4 is fixed to the lower panel 12. As an example, the fixing can be performed by means of studs.

[0034] Here, the control panel 3 is used to realize human-computer interaction functions such as starting, shutting down, dimming, and frequency modulation control of the digital dysprosium lamp ballast; as an example, the filtering module 4 is an EMI filter.

[0035] Preferably, the control panel 3 passes through the slope panel 110, and the screen of the control panel 3 is located on the surface of the slope panel 110. As an example, the screen is centrally arranged on the surface of the slope panel 110.

[0036] like Figure 5 As shown, the capacitor module 6 is located above the power module 5, and the power module 5 is located above the inductor module 7 and the heat sink 8. The inductor module 7 and the heat sink 8 are both fixed on the bottom plate 13. Preferably, the inductor module 7 and the heat sink 8 are parallel.

[0037] Preferably, the capacitor module 6 is fixed on the power module 5, and the power module 5 is fixed on the heat sink 8. As an example, the fixing can be performed by means of studs.

[0038] Preferably, the inductor module 7 includes two sets of inductors, which are distributed on the left and right sides of the radiator 8 in consideration of the power flow, maximizing space utilization while ensuring unobstructed airflow in the middle of the radiator 8, thereby meeting heat dissipation requirements. As an example, the radiator is a T-shaped fin structure.

[0039] The power module 5, the capacitor module 6 and the inductor module 7 together constitute the power conversion part of the digital dysprosium lamp ballast, which is used to convert the AC mains into a square wave current with adjustable power and frequency.

[0040] The digital dysprosium lamp ballast of this embodiment further includes: a circuit breaker 14 , an input power terminal 15 , and an output power terminal 16 fixed to the lower panel 12 .

[0041] As an example, the circuit breaker 14 , the input power terminal 15 , and the output power terminal 16 all pass through the lower panel 12 and are fixed on the front surface.

[0042] In this embodiment, the input power terminal 15 is connected to the circuit breaker 14 via a wiring harness, the circuit breaker 14 is connected to the filter module 4 via a wiring harness, the filter module 4 is connected to the power module 5 via a wiring harness, the power module 5 is connected to the inductor module 7 and the capacitor module 6 via copper busbars, the capacitor module 6 is connected to the output power terminal 16 via a wiring harness, the control panel 3 is connected to the capacitor module 6 via a wiring harness, and the fan is connected to the capacitor module 6 via a wiring harness. The power path used by the digital dysprosium lamp ballast of this embodiment conforms to the power flow direction, which can reduce circuitous wiring, reduce parasitic inductance, improve conversion efficiency, and optimize energy efficiency.

[0043] During installation, the main components (including functional modules and components) in this embodiment are all installed with a safety clearance in accordance with relevant electrical specifications. For example, the installation clearance is at least 7.1 mm.

[0044] When the fan on the fan wall 2 is running, air enters the interior of the digital dysprosium lamp ballast through the air inlet hole of the lower panel 12, passes through the filter module 4 and then passes through the fan on the fan wall 2, and then passes through the power module 5, capacitor module 6, inductor module 7 and radiator 8, and is discharged through the multiple exhaust holes 104 on the back panel 100. The inhaled air flow is quickly guided into the interior of the ballast and has a good heat dissipation effect on it.

[0045] The digital dysprosium lamp ballast of this embodiment separates the control panel 3, filter module 4 and power module 5, capacitor module 6, inductor module 7 and radiator 8 through the fan wall 2, which can ensure a good heat dissipation effect; the power path adopted conforms to the power flow direction, which can reduce circuitous routing, reduce parasitic inductance, improve conversion efficiency and optimize energy efficiency.

[0046] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present application shall be determined by the appended claims.

Claims

1. A digital dysprosium lamp ballast, characterized in that: include: Housing, fan wall, control panel, filter module, power module, capacitor module, inductor module and heat sink; The fan wall is arranged inside the housing and divides the interior of the housing into a first space and a second space; The control panel and the filter module are both arranged in the first space, and the control panel is located above the filter module; The power module, the capacitor module, the inductor module and the radiator are all arranged in the second space; the capacitor module is located above the power module, and the power module is located above the inductor module and the radiator.

2. The digital dysprosium lamp ballast according to claim 1, characterized in that: The filter module is connected to the power module, the power module is connected to the inductor module and the capacitor module, the control panel is connected to the capacitor module, and the fan on the fan wall is connected to the capacitor module.

3. The digital dysprosium lamp ballast according to claim 2, characterized in that: The housing comprises: a rear upper cover, an upper panel, a lower panel and a bottom plate; The first space is enclosed by a fan wall, an upper panel, a lower panel and a bottom plate, and the second space is enclosed by a fan wall, a rear upper cover and a bottom plate.

4. The digital dysprosium lamp ballast according to claim 3, characterized in that: The lower panel is provided with a plurality of air inlet holes, and the rear upper cover is provided with a plurality of air exhaust holes.

5. The digital dysprosium lamp ballast according to claim 3, characterized in that: The control panel is fixed on the upper panel, and the filter module is fixed on the lower panel; the capacitor module is fixed on the power module, and the power module is fixed on the radiator.

6. The digital dysprosium lamp ballast according to claim 5, characterized in that: The upper panel includes a slope panel; the control panel passes through the slope panel, and a screen of the control panel is located on a surface of the slope panel.

7. The digital dysprosium lamp ballast according to claim 3, characterized in that: Also includes: A circuit breaker, an input power terminal and an output power terminal are fixed on the lower panel.

8. The digital dysprosium lamp ballast according to claim 7, characterized in that: The input power terminal is connected to the circuit breaker device, the circuit breaker device is connected to the filter module, and the capacitor module is connected to the output power terminal.

9. The digital dysprosium lamp ballast according to claim 3, characterized in that: The inductor module and the radiator are both fixed on the bottom plate; the inductor module includes two groups of inductors, and the two groups of inductors are respectively located on both sides of the radiator.

10. The digital dysprosium lamp ballast according to claim 9, characterized in that: The radiator is a T-shaped fin structure.