Release film surface cleaning system

Abstract

The utility model relates to the technical field of release film processing, in particular to a release film surface cleaning system, and aims to solve the problems that in the prior art, the consistency and thoroughness of cleaning are difficult to guarantee, meanwhile, the labor cost is high, secondary pollution is easy to introduce and the like. According to the release film surface cleaning system, the stain degree and the stain type on the surface of the release film can be accurately detected through the partition detection unit, so that early-stage cleaning of the release film is classified, the most suitable cleaning scheme is selected, and the cleaning effect is improved; through the control unit, the first communication module and the second communication module, the whole cleaning process can be monitored and adjusted, the cleaning scheme is dynamically adjusted according to the actual pollution degree of the release film, the problem that the cleaning effect is poor or the cleaning time is too long is solved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of release film processing, in particular to a release film surface cleaning system. Background Art

[0002] In modern industrial production, release liner is a key material widely used in electronics, optoelectronics, printing, packaging, and other fields. Its surface cleanliness directly affects product quality and performance. With technological advancements and increased manufacturing precision, the requirements for release liner surface cleanliness are becoming increasingly stringent. However, during production, transportation, and storage, the release liner surface is inevitably contaminated with various stains such as dust, grease, fingerprints, microparticles, and chemical residues. These stains not only affect the product's appearance but can also adversely affect subsequent processing and even compromise the quality of the final product.

[0003] Traditional manual cleaning methods are not only inefficient but also difficult to ensure consistent and thorough cleaning. They also come with high labor costs and are prone to secondary contamination. Therefore, developing an efficient, automated, and intelligent release film surface cleaning system is crucial. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] To solve the above problems, the utility model proposes a release film surface cleaning system, which aims to solve the problems in the existing technology that it is difficult to ensure the consistency and thoroughness of cleaning, and there are also problems such as high labor costs and easy introduction of secondary pollution.

[0006] (2) Technical solution

[0007] The utility model provides a release film surface cleaning system, the cleaning system comprising:

[0008] Partition detection unit, used to detect the degree and type of stains on the release film surface, and classify the release film for early cleaning;

[0009] A flushing unit, used for flushing the surface of the release film to remove stains with poor adhesion, the flushing unit comprising a plurality of flushing nozzles;

[0010] A cleaning unit having multiple cleaning chambers. The cleaning unit can transport release films of different degrees of contamination into corresponding chambers to dissolve the contaminants. The cleaning time of the cleaning unit is determined by a configuration file.

[0011] A control unit, used for storing data and cleaning the release film according to a configuration file;

[0012] The transport mechanism is used for transporting the release film to different units;

[0013] The flushing unit is arranged at both ends of the cleaning unit, and the transportation mechanism is respectively connected to the partition detection unit, the flushing unit and the cleaning unit. The partition detection unit is provided with a sensor for detecting the degree of contamination on the surface of the release film, and the cleaning system can select a cleaning scheme according to the degree of contamination of the release film, and the cleaning scheme includes a first cleaning route and a second cleaning route.

[0014] In the present invention, the first cleaning route is composed of only a flushing unit, while the second cleaning route is composed of two flushing units and one cleaning unit, and the flushing units are respectively arranged at both ends of the cleaning unit.

[0015] In the present invention, the control unit also has a first communication module, and the partition detection unit, the flushing unit, and the control unit have a second communication module. The first communication module can be communicated with the second communication module, and the control unit can control the working time of the flushing unit and the cleaning unit through the first communication module and the second communication module.

[0016] In the present invention, the sensor is one or more combinations of a film surface stain detector, an optical sensor, and an image acquisition device.

[0017] In the present invention, the transport mechanism has a plurality of branches, and the branches are respectively connected to the first cleaning route and the second cleaning route.

[0018] In the present invention, the first communication module and the second communication module are one of Bluetooth, WI FI, and ZigBee.

[0019] (3) Beneficial effects

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) The release film surface cleaning system of the present invention can accurately detect the degree and type of stains on the release film surface through the partition detection unit, thereby classifying the early cleaning of the release film, selecting the most appropriate cleaning solution, and improving the cleaning effect.

[0022] (2) The cleaning system of the present invention can realize full monitoring and adjustment of the cleaning process through the control unit and the first and second communication modules. The cleaning scheme can be dynamically adjusted according to the actual degree of contamination of the release film, thereby avoiding the problems of poor cleaning effect or excessive cleaning time and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the process framework structure of the cleaning system in Example 1;

[0025] Figure 2 This is a schematic diagram of the communication framework structure of the cleaning system in Example 1;

[0026] Figure 3 This is a schematic diagram of the process framework structure of the cleaning system in Example 2;

[0027] Figure 4 This is a schematic diagram of the communication framework structure of the cleaning system in Example 2.

[0028] 10. Partition detection unit, 20. Flushing unit, 30. Cleaning unit, 40. Drying unit, 50. First cleaning route, 60. Second cleaning route, 70. First communication module, 80. Second communication module, 90. Quality inspection unit, 100. Control unit. DETAILED DESCRIPTION

[0029] Compared to the embodiments shown in the drawings, feasible embodiments within the scope of protection of the present disclosure may have fewer components, additional components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0030] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meanings understood by persons of ordinary skill in the art to which this invention belongs. The terms "first," "second," and similar expressions used in the specification and claims of this utility model patent application do not denote any order, quantity, or importance, but are merely used to distinguish different components. Similarly, terms such as "a" or "an" do not necessarily indicate a quantitative limitation. Terms such as "include," "comprising," or "having" mean that the element or object preceding the term encompasses the elements or objects listed after the term, and their equivalents, without excluding other elements or objects. Terms such as "connected" or "connected" are not limited to physical or mechanical connections or communications as shown in the accompanying drawings, but may include equivalent connections or communications, whether direct or indirect. Terms such as "upper," "lower," "left," "right," "horizontal," and "vertical" are used only to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0031] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1

[0033] like Figure 1-Figure 2 A release film surface cleaning system is shown, the cleaning system comprising:

[0034] The partition detection unit 10 is used to detect the degree and type of stains on the surface of the release film and classify the early cleaning of the release film;

[0035] A flushing unit 20 is used to flush the surface of the release film to remove stains with poor adhesion. The flushing unit 20 includes a plurality of flushing nozzles;

[0036] The cleaning unit 30 has multiple cleaning chambers. The cleaning unit 30 can transport release films of different levels of contamination into corresponding chambers to dissolve the contaminants. The cleaning time of the cleaning unit 30 is determined by the configuration file.

[0037] The control unit 100 is used to store data and clean the release film according to the configuration file;

[0038] A transport mechanism is used to transport the release film to different units. The transport mechanism can be a specially customized mechanical claw, conveyor belt, or transport trolley.

[0039] The flushing unit 20 is arranged at both ends of the cleaning unit 30, and the transportation mechanism is respectively connected to the partition detection unit 10, the flushing unit 20 and the cleaning unit 30. The partition detection unit 10 is provided with a sensor for detecting the degree of contamination on the surface of the release film, and the cleaning system can select a cleaning scheme according to the degree of contamination of the release film, and the cleaning scheme includes a first cleaning route 50 and a second cleaning route 60.

[0040] The first cleaning route 50 is composed of only a flushing unit 20 , while the second cleaning route is composed of two flushing units 20 and one cleaning unit 30 . The flushing units 20 are respectively disposed at both ends of the cleaning unit 30 .

[0041] Specifically, in this embodiment, both the first cleaning route 50 and the second cleaning route 60 are one, meaning the system has two cleaning routes. Users can input classification thresholds for the degree of contamination of the release film and training samples into the control system. Specifically, films with low levels of contamination or easy cleaning can be cleaned solely in the rinsing unit 20, saving cleaning resources and time. Films with high levels of contamination are then sent to the cleaning unit 30 for dissolution.

[0042] The control unit 100 also has a first communication module 70, and the partition detection unit 10, the flushing unit 20, and the control unit 100 have a second communication module 80. The first communication module 70 can be communicated with the second communication module 80, and the control unit 100 can control the working time of the flushing unit 20 and the cleaning unit through the first communication module 70 and the second communication module 80.

[0043] The sensor is one or more combinations of a film surface stain detector, an optical sensor, and an image acquisition device.

[0044] The transport mechanism has multiple branches, which are respectively connected to the first cleaning route and the second cleaning route. The first communication module 70 and the second communication module 80 are Bluetooth modules.

[0045] First, the release film surface cleaning system is activated, and the release film to be cleaned is placed into the transport mechanism. Initially, the release film is in an uncleaned state. The transport mechanism transports the release film to the partitioned detection unit 10, where the sensors within the partitioned detection unit 10 begin operating to detect the degree of contamination on the release film surface. In this embodiment, the sensor used is a film surface stain detector.

[0046] The sensor transmits the detected contamination level data to the control unit 100. Based on the received data, the control unit 100 calls a preset configuration file and determines a cleaning plan for the release film. In this embodiment, if the release film is less contaminated, the first cleaning route 50 is selected, consisting only of the rinsing unit 20. If the release film is more contaminated, the second cleaning route 60 is selected, consisting of two rinsing units 20 and one cleaning unit 30.

[0047] The transport mechanism transports the release film to the selected cleaning route for cleaning. In this embodiment, the flushing unit 20 uses a high-pressure water gun or mist spray gun to fully and comprehensively flush the release film, removing stains with poor adhesion. The cleaning unit 30 dissolves and removes stains on the release film by soaking it for a period of time and then using physical methods such as brushing and scraping. The operating times of the cleaning and flushing units 20 are pre-configured by the operator within the operating system.

[0048] After cleaning is complete, the transport mechanism transports the release film to the quality inspection unit 90 for quality inspection. In this embodiment, the quality inspection unit 90 uses an optical detector to accurately detect the cleanliness of the release film surface, ensuring that the cleaning effect meets the requirements. The above are the specific operating steps of this embodiment. This method can effectively clean the release film surface, remove stains, and improve the quality of the release film.

[0049] Example 2

[0050] like Figure 3-Figure 4 A release film surface cleaning system is shown, the cleaning system comprising:

[0051] The partition detection unit 10 is used to detect the degree and type of stains on the surface of the release film and classify the early cleaning of the release film;

[0052] A flushing unit 20 is used to flush the surface of the release film to remove stains with poor adhesion. The flushing unit 20 includes a plurality of flushing nozzles;

[0053] The cleaning unit 30 has multiple cleaning chambers. The cleaning unit 30 can transport release films of different levels of contamination into corresponding chambers to dissolve the contaminants. The cleaning time of the cleaning unit 30 is determined by the configuration file.

[0054] The control unit 100 is used to store data and clean the release film according to the configuration file;

[0055] The transport mechanism is used for transporting the release film to different units;

[0056] The flushing unit 20 is arranged at both ends of the cleaning unit 30, and the transportation mechanism is respectively connected to the partition detection unit 10, the flushing unit 20 and the cleaning unit 30. The partition detection unit 10 is provided with a sensor for detecting the degree of contamination on the surface of the release film, and the cleaning system can select a cleaning scheme according to the degree of contamination of the release film, and the cleaning scheme includes a first cleaning route 50 and a second cleaning route 60.

[0057] Specifically, in this embodiment, both the first cleaning route 50 and the second cleaning route 60 are one, meaning the system has two cleaning routes. Users can input classification thresholds for the degree of contamination of the release film and training samples into the control system. Specifically, films with low levels of contamination or easy cleaning can be cleaned solely in the rinsing unit 20, saving cleaning resources and time. Films with high levels of contamination are then sent to the cleaning unit 30 for dissolution.

[0058] The difference from the first embodiment is that, in this embodiment, the cleaning system further includes a drying unit 40 , which is disposed at the end of the cleaning system, ie, the end of the first cleaning route 50 and the second cleaning route 60 .

[0059] Specifically, the first cleaning route 50 consists of a rinsing unit 20 and a drying unit 40, with the drying unit 40 located at the end of the rinsing unit 20 to quickly dry the rinsed release film. The second cleaning route 60 consists of two rinsing units 20, one drying unit 40, and one cleaning unit 30. The rinsing units 20 are located at both ends of the cleaning unit 30, while the drying unit 40 is located at the very end of the second cleaning route 60. That is, the rinsing units 20 are located at both ends of the cleaning unit 30, and the drying unit 40 is connected to the end of the rinsing unit 20 after the cleaning unit 30.

[0060] The control unit 100 also has a first communication module 70, and the partition detection unit 10, the flushing unit 20, and the control unit 100 have a second communication module 80. The first communication module 70 can be communicated with the second communication module 80, and the control unit 100 can control the working time of the flushing unit 20 and the cleaning unit through the first communication module 70 and the second communication module 80.

[0061] The sensor is one or more combinations of a film surface stain detector, an optical sensor, and an image acquisition device.

[0062] The transport mechanism has a plurality of branches, and the branches are respectively connected to the first cleaning route and the second cleaning route. The first communication module 70 and the second communication module 80 are WIFI modules.

[0063] First, the release film surface cleaning system is activated, and the release film to be cleaned is placed into the transport mechanism. Initially, the release film is in an uncleaned state. The transport mechanism transports the release film to the partitioned detection unit 10, where the sensors within the partitioned detection unit 10 begin operating to detect the degree of contamination on the release film surface. In this embodiment, the sensor used is a film surface stain detector.

[0064] The sensor transmits the detected contamination level data to the control unit 100. Based on the received data, the control unit 100 calls a preset configuration file and determines a cleaning plan for the release film. In this embodiment, if the release film is less contaminated, the first cleaning route 50 is selected, consisting only of the rinsing unit 20. If the release film is more contaminated, the second cleaning route 60 is selected, consisting of two rinsing units 20 and one cleaning unit 30.

[0065] The transport mechanism transports the release film to the selected cleaning route for cleaning. In this embodiment, the flushing unit 20 adopts a high-pressure water gun or a mist spray gun, which can flush the release film in all directions without dead angles to remove stains with poor adhesion. The cleaning unit 30 dissolves and removes the stains on the release film by soaking it for a period of time and then treating it by physical methods such as brushing and scraping. The working hours of the cleaning unit, flushing unit 20, and drying unit are all set in advance by the operator in the operating system. After cleaning is completed, the transport mechanism transports the release film to the drying unit for drying. In this embodiment, the drying unit adopts a hot air dryer, which can evaporate the moisture on the surface of the release film in a short time, so that it can dry quickly.

[0066] After drying, the transport mechanism transports the release film to the quality inspection unit 90 for quality inspection. In this embodiment, the quality inspection unit 90 uses an optical detector to accurately detect the cleanliness of the release film surface, ensuring that the cleaning effect meets the requirements. The above are the specific operating steps of this embodiment. This method can effectively clean the release film surface, remove stains, and improve the quality of the release film.

[0067] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.

Claims

1. A release film surface cleaning system, characterized in that: The cleaning system comprises: Partition detection unit, used to detect the degree and type of stains on the release film surface, and classify the release film for early cleaning; A flushing unit, used for flushing the surface of the release film to remove stains with poor adhesion, the flushing unit comprising a plurality of flushing nozzles; A cleaning unit having multiple cleaning chambers. The cleaning unit can transport release films of different degrees of contamination into corresponding chambers to dissolve the contaminants. The cleaning time of the cleaning unit is determined by a configuration file. A control unit, used for storing data and cleaning the release film according to a configuration file; The transport mechanism is used for transporting the release film to different units; The flushing unit is arranged at both ends of the cleaning unit, and the transportation mechanism is respectively connected to the partition detection unit, the flushing unit and the cleaning unit. The partition detection unit is provided with a sensor for detecting the degree of contamination on the surface of the release film, and the cleaning system can select a cleaning scheme according to the degree of contamination of the release film, and the cleaning scheme includes a first cleaning route and a second cleaning route.

2. The release film surface cleaning system according to claim 1, characterized in that: The first cleaning route is composed of only a flushing unit, while the second cleaning route is composed of two flushing units and one cleaning unit, wherein the flushing units are respectively arranged at both ends of the cleaning unit.

3. The release film surface cleaning system according to claim 2, characterized in that: The control unit also has a first communication module, and the partition detection unit, the flushing unit and the control unit have a second communication module. The first communication module can be communicated with the second communication module, and the control unit can control the working time of the flushing unit and the cleaning unit through the first communication module and the second communication module.

4. The release film surface cleaning system according to claim 3, characterized in that: The sensor is one or more combinations of a film surface stain detector, an optical sensor, and an image acquisition device.

5. The release film surface cleaning system according to claim 4, characterized in that: The transport mechanism has a plurality of branches, which are respectively connected to the first cleaning route and the second cleaning route.

6. The release film surface cleaning system according to claim 3 or 5, characterized in that: The first communication module and the second communication module are one of Bluetooth, WIFI, and ZigBee.

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