Laser welding production line for cable bridge

By designing a laser welding production line for cable trays, using an exhaust unit to absorb welding fumes and combining it with the clamping and positioning of splints and U-shaped blocks, the problems of welding fume hazards and cumbersome clamping operations are solved, and convenient fume treatment and stable clamping are achieved.

CN223325654UActive Publication Date: 2025-09-12SHENYANG JINGHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422735147.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The fumes generated during the welding of cable trays are harmful to the health of workers, and the clamping and positioning operations are cumbersome, increasing labor costs.

Method used

A laser welding production line including an exhaust unit, a splint and a fume treatment mechanism was designed. The exhaust unit absorbs welding fume, and the splint is used to stabilize the cable tray. The splint cooperates with the U-shaped block to achieve synchronous clamping and limiting. The fume treatment mechanism uses easily disassembled components to treat the fume.

Benefits of technology

It realizes the effective absorption of smoke during welding and the convenient operation of clamping and positioning, reduces additional tedious operations and protects the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable bridge processing, and discloses a laser welding production line for cable bridges, which comprises a workbench, the top of the workbench is fixedly connected with two protective boxes, the interiors of the two protective boxes are rotatably connected with a same rotating rod, the outer side of the rotating rod is fixedly connected with two connecting rods, and the two connecting rods are fixedly connected with the workbench. An exhaust fan set is fixedly connected to the upper ends of the two connecting rods, two cylindrical gears are fixedly connected to the outer side of the rotating rod, two sliding grooves are formed in the top of the workbench, and rack plates are slidably connected to the inner sides of the sliding grooves. According to the welding device, after the exhaust fan set is turned upwards, a plurality of mechanisms are matched with the first lower clamping plate to stably clamp the cable bridge, after the rotating plate is clamped into the inner side of the functional groove, the U-shaped block is turned over to limit the rotating plate, in this way, the exhaust fan set can be in a stable state, and smoke generated by welding can be absorbed by starting the exhaust fan set.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable bridge processing, in particular to a laser welding production line for cable bridges. Background Art

[0002] Cable trays are structural facilities used to support and protect cables. They are usually composed of trays, straight sections of ladders, bends, accessories, and supports. They have a supporting function and can bear the weight of a large amount of cables to prevent the cables from being damaged by their own weight or external forces; they also have a protective function to prevent the cables from being affected by external factors such as mechanical damage, chemical corrosion, and electromagnetic interference; at the same time, they are easy to manage and maintain, making cable laying more standardized and orderly, convenient for inspection, repair and replacement, and easy to identify different types of cables, thereby improving work efficiency.

[0003] When cable trays are produced, accessories are placed on the workbench of the production line for welding. A lot of smoke is generated during the welding process, which greatly affects the workers. In order to prevent displacement during welding, the components of the cable tray also need to be manually positioned with splint bolts, which adds additional labor costs. Therefore, the technology in this field proposes a laser welding production line for cable trays to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a laser welding production line for cable trays, aiming to improve the problems in the prior art of cable tray welding, such as smoke generation that harms the health of workers and cumbersome clamping and positioning operations.

[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0006] Furthermore, the flue gas treatment mechanism includes an absorption net and an easily disassembled component. The absorption net is arranged at the external opening of the exhaust unit. Two fixed blocks are fixedly connected to the outside of the absorption net. Multiple groups of mounting grooves are opened on the outside of the exhaust unit, and each group of mounting grooves has two mounting grooves. The inner side of each group of mounting grooves is slidably connected with a eaves cover plate.

[0007] Furthermore, a plurality of card slots 1 are provided on the outer side of the exhaust unit, and the upper fixing block is engaged in the inner part of the card slot 1.

[0008] Furthermore, the easily disassembled component includes a locking rod, the outer side of the locking rod is slidably connected to the inside of the exhaust unit, and one end of the locking rod is fixedly connected to a pull block.

[0009] Furthermore, a tension spring is fixedly connected to the outer side of the pull block, and one end of the tension spring is fixedly connected to the inner wall of the exhaust unit.

[0010] Furthermore, the outer side of the exhaust fan unit is provided with a plurality of card slots 2, the outer side of the fixing block on the lower side is engaged with the inside of the card slot 2, the inside of the fixing block on the lower side is provided with a card hole, one end of the locking rod is engaged with the inside of the card hole, and the outer side of the exhaust fan unit is provided with a plurality of grooves, and the outer side of the pull block is slidably connected to the inner wall of the groove.

[0011] Furthermore, the cylindrical gear is meshedly connected to the rack plate, and the outer side of the sliding column is slidably connected to the inner side of the limiting groove.

[0012] Furthermore, the outer side of the rotating plate is slidably connected to the inner side of the functional groove, and the outer side of the U-shaped block is fitted with the outer side of the rotating plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, after the exhaust unit is flipped upward, a pair of cable trays are firmly clamped by the clamping plates under the cooperation of multiple mechanisms. When the rotating plate is inserted into the inner side of the functional slot, the U-shaped block is flipped to limit the rotating plate. In this way, the exhaust unit will be in a stable state. Starting the exhaust unit can absorb the fume generated by welding, so that fume exhaust and clamping positioning can be carried out simultaneously before welding, which reduces additional tedious operations and solves the damage of fume to the health of workers.

[0015] 2. In the present invention, by pushing the eaves cover plate upwards and then pulling the pull block to pull one end of the locking rod out from the inside of the card hole, the absorption net can be easily disassembled from the opening of the exhaust unit. Compared with the traditional bolt fastening method, which requires the use of other tools to assist in disassembly, this new disassembly method is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a three-dimensional diagram of the laser welding production line for cable trays proposed in the utility model;

[0017] Figure 2 This is a schematic structural diagram of a clamping plate for a laser welding production line for a cable tray proposed in the present invention;

[0018] Figure 3 This is a schematic diagram of the rotating rod structure of the laser welding production line for cable trays proposed in the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the exhaust unit for the laser welding production line of the cable tray proposed in the utility model;

[0020] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0021] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0022] Legend:

[0023] 1. Workbench; 2. Protective box; 3. Rotating rod; 4. Connecting rod; 5. Exhaust unit; 6. Cylindrical gear; 7. Slide; 8. Rack plate; 9. Clamping plate 1; 10. Sliding column; 11. Limiting groove; 12. Assembly groove; 13. Clamping plate 2; 14. Rotating plate; 15. Functional groove; 16. U-shaped block; 17. Installation groove; 18. Eaves cover plate; 19. Card slot 1; 20. Absorption net; 21. Fixed block; 22. Card hole; 23. Groove; 24. Card slot 2; 25. Locking rod; 26. Pull block; 27. Tension spring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-Figure 3The utility model provides an embodiment of a laser welding production line for cable trays, comprising a workbench 1. According to the configuration of different factory buildings, the outside of the workbench 1 can be used to install a welding robot or manual welding operation. Two protective boxes 2 are fixedly connected to the top of the workbench 1. The protective box 2 can protect the cylindrical gear 6 from external influences. The two protective boxes 2 are internally rotatably connected to the same rotating rod 3. The outside of the rotating rod 3 is fixedly connected to two connecting rods 4. The upper ends of the two connecting rods 4 are fixedly connected to an exhaust unit 5. Multiple exhaust fans are installed inside the exhaust unit 5 to remove the smoke generated by welding. The outside of the rotating rod 3 is fixedly connected to two cylindrical gears 6. Two slide grooves 7 are provided on the top of the workbench 1. The inner side of the slide groove 7 is slidably connected to a rack plate 8. The slide groove 7 facilitates the sliding of the rack plate 8. The front end of the rack plate 8 is fixedly connected to a splint 9. Both sides of the outside of the splint 9 are fixedly connected to a sliding column 1 The top of the workbench 1 is provided with two limit slots 11, and the sliding column 10 cooperates with the limit slot 11 to ensure that the clamping plate 9 can move linearly stably. The top of the workbench 1 is provided with two assembly slots 12, and the clamping plate 2 13 slides inside the assembly slot 12, and the matching bolts can lock the clamping plate 2 13. The inner side of the assembly slot 12 is provided with a clamping plate 2 13, and the clamping plate 1 9 and the clamping plate 2 13 are used together to clamp the outer side of the cable tray firmly, which is convenient for welding operation.

[0026] Reference Figure 3-Figure 6The flue gas treatment mechanism includes an absorption net 20 and an easily disassembled component. The absorption net 20 is arranged at the external opening of the exhaust unit 5. The absorption net 20 is an activated carbon filter net. The outer side of the absorption net 20 is fixedly connected to two fixing blocks 21. The outer side of the exhaust unit 5 is provided with multiple groups of mounting grooves 17. The number of each group of mounting grooves 17 is two. The inner side of each group of mounting grooves 17 is slidably connected with a eaves cover plate 18. The mounting groove 17 facilitates the eaves cover plate 18 to slide up and down. When the eaves cover plate 18 slides to the bottom, it can cover the upper side fixing block 21 that is stuck in the slot 19, thereby limiting it. The outer side of the exhaust unit 5 is provided with multiple slots 19. The upper side fixing block 21 is engaged with the inside of the slot 19. The easily disassembled component includes a locking rod 25. After the locking rod 25 cooperates with the card hole 22, it can limit the lower side fixing block 21. The outer side of the locking rod 25 is slidably connected to the inside of the exhaust unit 5. One end of the locking rod 25 is fixedly connected The outer side of the pull block 26 is connected to the inner wall of the pull block 26, and the tension of the pull spring 27 can make the locking rod 25 quickly reset. One end of the tension spring 27 is fixedly connected to the inner wall of the exhaust unit 5. The outer side of the exhaust unit 5 is provided with a plurality of card slots 24, and the outer side of the lower fixing block 21 is engaged with the inner side of the card slot 24. The interior of the lower fixing block 21 is provided with a card hole 22, and one end of the locking rod 25 is engaged with the inner side of the card hole 22. The outer side of the exhaust unit 5 is provided with a plurality of grooves 23, which make it convenient for the staff to pull the pull block 26. The outer side of the pull block 26 is slidably connected with the inner wall of the groove 23, the cylindrical gear 6 is meshed with the rack plate 8, the outer side of the sliding column 10 is slidably connected with the inner side of the limit groove 11, the outer side of the rotating plate 14 is slidably connected with the inner side of the functional groove 15, and the outer side of the U-shaped block 16 is fitted with the outer side of the rotating plate 14.

[0027] Working principle: First, place the cable tray component on the top of the workbench 1 and flip the exhaust unit 5 upward. The rotating rod 3 will drive the two cylindrical gears 6 to rotate, so that the two rack plates 8 drive the splint 1 9 to move, and one side of the cable tray component is close to the outer side of the two splints 1 9, and then push the splint 2 13 to slide so that one side of the splint 2 13 is in contact with the other side of the cable tray, and then use bolts to fix the position of the splint 2 13. In this way, cable trays of different specifications can be preset. When the cable tray is processed later, the exhaust unit 5 can be flipped upward, and the splint 1 9 can clamp the cable tray firmly. After rotating the rotating plate 14 to fit into the inner side of the functional slot 15, flip the U-shaped block 16 to limit the rotating plate 14. In this way, the exhaust unit 5 is in a stable state. After connecting the multiple pipes above the exhaust unit 5 to the external air duct of the factory building, starting the exhaust unit 5 can absorb the fume generated by welding.

[0028] In addition, when the absorption net 20 needs to be replaced after long-term use, the eaves cover plate 18 can be pushed upward, and then the pull block 26 can be pulled out to pull one end of the locking rod 25 from the inside of the card hole 22. In this way, the absorption net 20 can be easily removed from the opening of the exhaust unit 5. Compared with the traditional bolt fastening method, which requires the use of other tools to assist in disassembly, this new disassembly method is more convenient.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A laser welding production line for cable trays, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to two protection boxes (2), the two protection boxes (2) are internally rotatably connected to the same rotating rod (3), the outer side of the rotating rod (3) is fixedly connected to two connecting rods (4), the upper ends of the two connecting rods (4) are fixedly connected to an exhaust fan unit (5), the outer side of the rotating rod (3) is fixedly connected to two cylindrical gears (6), the top of the workbench (1) is provided with two sliding grooves (7), the inner side of the sliding groove (7) is slidably connected to a rack plate (8), the front end of the rack plate (8) is fixedly connected to a splint (9), and the splint (9) is fixedly connected to the outer side of the splint. Sliding columns (10) are fixedly connected on both sides of the exterior, two limiting grooves (11) are provided on the inner side of the slide groove (7), two assembly grooves (12) are provided on the top of the workbench (1), and a second clamping plate (13) is installed on the inner side of the assembly groove (12), and a rotating plate (14) is rotatably connected to the outer side of the exhaust unit (5), a functional groove (15) is provided on the top of the workbench (1), and a U-shaped block (16) is rotatably connected to the inner side of the functional groove (15), and a plurality of fume treatment mechanisms are provided on the outer side of the exhaust unit (5), and the fume treatment mechanisms are used to absorb the fume generated by welding.

2. The laser welding production line for cable trays according to claim 1, characterized in that: The smoke treatment mechanism comprises an absorption net (20) and an easily disassembled component. The absorption net (20) is arranged at the external opening of the exhaust unit (5). Two fixing blocks (21) are fixedly connected to the outer side of the absorption net (20). The outer side of the exhaust unit (5) is provided with multiple groups of mounting grooves (17), each group of mounting grooves (17) has two, and the inner side of each group of mounting grooves (17) is slidably connected to a canopy cover plate (18).

3. The laser welding production line for cable trays according to claim 2, characterized in that: The outer side of the exhaust unit (5) is provided with a plurality of card slots (19), and the upper fixing block (21) is engaged with the interior of the card slot (19).

4. The laser welding production line for cable trays according to claim 2, characterized in that: The easily disassembled component comprises a locking rod (25), the outer side of the locking rod (25) is slidably connected to the inside of the exhaust fan unit (5), and one end of the locking rod (25) is fixedly connected to a pull block (26).

5. The laser welding production line for cable trays according to claim 4, characterized in that: A tension spring (27) is fixedly connected to the outer side of the pull block (26), and one end of the tension spring (27) is fixedly connected to the inner wall of the exhaust unit (5).

6. The laser welding production line for cable trays according to claim 5, characterized in that: The outer side of the exhaust unit (5) is provided with a plurality of second card slots (24), the outer side of the lower fixed block (21) is engaged with the inner side of the second card slot (24), the inner side of the lower fixed block (21) is provided with a card hole (22), one end of the locking rod (25) is engaged with the inner side of the card hole (22), the outer side of the exhaust unit (5) is provided with a plurality of grooves (23), and the outer side of the pulling block (26) is slidably connected with the inner wall of the groove (23).

7. The laser welding production line for cable trays according to claim 1, characterized in that: The cylindrical gear (6) is meshedly connected with the rack plate (8), and the outer side of the sliding column (10) is slidably connected with the inner side of the limiting groove (11).

8. The laser welding production line for cable trays according to claim 1, characterized in that: The outer side of the rotating plate (14) is slidably connected to the inner side of the functional groove (15), and the outer side of the U-shaped block (16) is in contact with the outer side of the rotating plate (14).