Prefabricated concrete block rotary body forming machine

Abstract

The utility model discloses a precast concrete block revolving body forming machine, which relates to the precast concrete block processing field, and comprises a revolving forming rack, the top end of the revolving forming rack is connected with an installation top plate box body, and a bottom plate of the installation top plate box body is rotatably provided with a revolving rotating shaft through a bearing in a penetrating manner; the top end of the rotating shaft is connected with a driving connecting mechanism for driving the rotating shaft to rotate; the rotary rotating shaft is used for connecting a forming mold; the bottom end of the rotary forming rack is connected with a rotary base, the top end face of the rotary base is provided with a supporting base in a lifting movable mode, the top end of the supporting base is connected with a limiting guide column, the limiting guide column is provided with a movable limiting blind hole, and the movable limiting blind hole is used for conducting rotary supporting and limiting on a forming mold. By means of the rotary body forming machine, the quality of prefabricated and formed concrete members can be guaranteed; in addition, the prefabrication machining efficiency can be improved through the rotary body forming machine.

Description

Technical Field

[0001] The utility model relates to the field of precast concrete block processing, in particular to a precast concrete block rotary body forming machine. Background Art

[0002] Precast concrete components are concrete building elements prefabricated in a factory or specialized production site. After a certain period of curing, they are transported to the construction site for installation. These components are widely used in modern construction and infrastructure projects. Precast concrete components offer several advantages: Factory production allows for better control of concrete mix proportions and construction processes, improving product quality; precast components can be produced concurrently with on-site construction, shortening the construction cycle; and factory production is relatively safe, reducing safety hazards associated with on-site construction. Precast concrete components are widely used in various construction projects, including residential and commercial buildings, industrial plants, bridges, tunnels, and roads. With advancements in construction technology, the design and application of precast concrete components are also evolving, with the introduction of more and more innovative materials and technologies, improving their performance and flexibility.

[0003] While conventional concrete components are rectangular and easy to prefabricate, underground concrete pipes are cylindrical and require waterproofing and drainage, requiring seamless construction. Existing methods for prefabricating these concrete components utilize hollow molds, into which concrete is poured. However, because hollow molds are inconvenient for vibrating with vibrators, the resulting cylindrical concrete components often suffer from quality issues, waste materials, and increase costs. Utility Model Content

[0004] The purpose of this utility model is achieved through the following technical solutions:

[0005] A precast concrete block rotary body forming machine comprises a rotary forming frame, a top plate mounting box body connected to the top of the rotary forming frame, a rotary shaft rotatably passing through the bottom plate of the top plate mounting box body via a bearing, and a driving connection mechanism for driving the rotary shaft to rotate connected to the top of the rotary shaft;

[0006] The rotary shaft is used to connect the forming mold and drive the forming mold to rotate through the rotary shaft;

[0007] The bottom end of the rotary forming machine frame is connected to a rotary base, and the top surface of the rotary base is provided with a support base which can be raised and lowered. The top end of the support base is connected to a limiting guide column, and the limiting guide column is provided with a movable limiting blind hole, and the movable limiting blind hole is used to rotationally support and limit the forming mold.

[0008] Preferably, the drive connection mechanism includes a connecting pulley, a driving pulley, and a driving servo motor;

[0009] The top end of the rotating shaft is connected to the connecting pulley, the connecting pulley is connected to the driving pulley through a belt drive, the driving pulley is connected to the output end of the driving servo motor through a rotating shaft, and the housing of the driving servo motor is fixed to the outer side wall of the top plate box by bolts.

[0010] Preferably, the connecting pulley and the driving pulley are arranged in a hollow cavity where the top plate box is installed through a belt drive;

[0011] A receiving wheel is also provided in the hollow cavity of the top plate box body;

[0012] The receiving wheel is connected to the belt transmission, and the receiving wheel is rotatably connected to the receiving shaft. The other end of the receiving shaft is connected to the receiving plate through a bolt, and the receiving plate is connected and fixed to the bottom end of the hollow cavity of the top plate box through a support column.

[0013] Preferably, movable guide rods are respectively provided at both ends of the support base, and hollow hydraulic rods are respectively connected to the movable guide rods. One end of the movable guide rod passes through the hollow cavity of the hollow hydraulic rod and is connected to the slewing base, and the other end of the movable guide rod is connected to the bottom end surface of the mounting top plate box body, and the movable guide rod is fixedly connected to the inner wall of the hollow cavity of the hollow hydraulic rod;

[0014] The hollow hydraulic rod is fixedly connected to the support base, and the support base is driven to move up and down along the movable guide rod through the extension and contraction of the hollow hydraulic rod.

[0015] Preferably, both side ends of the support base are respectively provided with movable connection structures;

[0016] The movable connection structure includes a movable hydraulic telescopic rod, one end of which is rotatably connected to the rotating rod through a rotating seat. The rotating rod is connected to the support base through a connecting steel plate. The hollow hydraulic rod is extended and retracted to drive the connecting steel plate and the support base to move up and down together.

[0017] The other end of the movable hydraulic telescopic rod is rotatably connected to one end of the supporting connecting rod through a rotating seat, and the other end of the supporting connecting rod is rotatably connected to the side wall of the mounting top plate box body through a rotating shaft.

[0018] Preferably, connecting rods for strengthening the supporting connection are respectively provided on both sides of the movable hydraulic telescopic rod;

[0019] One end of the connecting rod is hinged to the outer wall of the movable hydraulic telescopic rod through a connecting piece, and the other end of the connecting rod is hinged to the rotating seat of the movable hydraulic telescopic rod close to one end of the supporting connecting rod through a connecting piece.

[0020] Preferably, a deformation protection spring is provided on the movable hydraulic telescopic rod, one end of the deformation protection spring is connected to a connecting piece hingedly arranged near one end of the support base, and the other end of the deformation protection spring is connected to a connecting piece hingedly arranged near one end of the support connecting rod.

[0021] The beneficial effects of the present invention are as follows: The purpose of the present invention is to provide a precast concrete block rotary forming machine, which is used to rotate a forming mold to replace a vibrator to vibrate the cylindrical concrete component (block) to be formed. The rotary forming machine can not only ensure the quality of the precast concrete components, reduce the number of unqualified precast concrete components, and save materials; but also improve the efficiency of the precast process, further reducing the cost of the precast process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall connection effect of a precast concrete block rotary body forming machine of the utility model;

[0023] Figure 2 This is a schematic diagram of the connection structure of a precast concrete block rotary body forming machine of the utility model;

[0024] In the figure, 1-rotational forming frame, 2-support base, 3-rotation shaft, 4-movable guide rod, 11-rotation base, 12-installation top plate box, 21-limiting guide column, 31-connecting pulley, 32-driving pulley, 33-driving servo motor, 34-supporting wheel, 35-supporting plate, 41-hollow hydraulic rod, 42-movable hydraulic telescopic rod, 43-support connecting rod, 44-connecting rod, 45-deformation protection spring. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0026] like Figures 1 to 2As shown, a precast concrete block rotary forming machine is used to vibrate the cylindrical concrete component (block) to be formed by rotating the forming mold instead of using a vibrator. The rotary forming machine includes a rotary forming frame 1, the top of which is connected to a top plate box 12, and the bottom plate of the top plate box 12 is provided with a rotary shaft 3 that is rotatable through a bearing. The top of the rotary shaft 3 is connected to a driving connection mechanism for driving the rotary shaft 3 to rotate; the rotary shaft 3 is used to connect to the forming mold (existing hollow forming molds, including steel molds, plastic molds, etc.), and the forming mold is driven to rotate by the rotary shaft; the bottom end of the rotary forming frame 1 is connected to a rotary base 11, and the top surface of the rotary base 11 is provided with a support base 2 that can be raised and lowered. The top of the support base 2 is connected to a limit guide column 21, and the limit guide column 21 is provided with a movable limit blind hole. The movable limit blind hole is used to support and limit the forming mold.

[0027] In the embodiment, a suitable forming mold is selected according to the shape and size of the cylindrical concrete component to be formed; after the forming mold is selected, the position height of the support base 2 is appropriately adjusted, and the rotating shaft at the bottom end of the forming mold is passed through the limit guide column 21 of the support base 2. The limit guide column 21 serves the purpose of rotation limit guidance, and the rotating shaft at the top end of the forming mold is connected to the rotary shaft 3 through a shaft connector; when concrete is poured into the forming mold from the top, the rotary shaft 3 drives the entire forming mold to rotate under the action of the rotation support limit of the support base 2, thereby realizing "centrifugal rotation" of the concrete in the hollow cavity of the forming mold, and finally achieving centrifugal mixing, thereby replacing the vibration of the vibrator.

[0028] Furthermore, the drive connection mechanism of the arrangement includes a connecting pulley 31, a driving pulley 32, and a driving servo motor 33; the top end of the rotary shaft 3 is connected to the connecting pulley 31, the connecting pulley 31 is connected to the driving pulley 32 through a belt drive, the driving pulley 32 is connected to the output end of the driving servo motor 33 through a rotating shaft, and the housing of the driving servo motor 33 is fixed to the outer side wall of the top plate box 12 by bolts. At the same time, the connecting pulley 31 and the driving pulley 32 are arranged in the hollow cavity of the top plate box 12 through a belt drive; a receiving wheel 34 is also arranged in the hollow cavity of the top plate box 12; the receiving wheel 34 is connected to the belt drive, and the receiving wheel 34 is rotatably connected to the receiving shaft, the other end of the receiving shaft is connected to the receiving plate 35 by bolts, and the receiving plate 35 is connected and fixed to the bottom end of the hollow cavity of the top plate box 12 through a support column.

[0029] In the embodiment, the driving servo motor 33 is controlled to drive the driving pulley 32 to rotate, thereby driving the connecting pulley 31 to rotate under the action of the belt transmission and the receiving transmission action of the receiving pulley 34, and then the connecting pulley 31 drives the rotating shaft 3 connected to the connecting pulley 31 to rotate around the mounting top plate box 12 through the bearing, driving the forming mold connected to the rotating shaft 3 to rotate, and the forming mold is "centrifugally stirred" under the action of the rotation support limit of the support base 2.

[0030] Furthermore, movable guide rods 4 are respectively provided at both ends of the support base 2, and hollow hydraulic rods 41 are respectively connected to the movable guide rods 4. One end of the movable guide rod 4 passes through the hollow cavity of the hollow hydraulic rod 41 and is connected to the slewing base 2, and the other end of the movable guide rod 4 is connected to the bottom end surface of the mounting top plate box 12, and the movable guide rod 4 is fixedly connected to the inner wall of the hollow cavity of the hollow hydraulic rod 41; it is fixedly connected to the support base 2, and the support base 2 is driven to move up and down along the movable guide rod 4 through the telescopic hollow hydraulic rod 41.

[0031] At the same time, both sides of the support base 2 are provided with movable connection structures. These movable connection structures each include a movable hydraulic telescopic rod 42, one end of which is rotatably connected to the rotating rod via a rotating seat. The rotating rod is connected to the support base 2 via a connecting steel plate. The hollow hydraulic rod 41 is extended and retracted to drive the connecting steel plate and the support base 2 to move up and down together. The other end of the movable hydraulic telescopic rod 42 is rotatably connected to one end of a supporting connecting rod 43 via a rotating seat. The other end of the supporting connecting rod 43 is rotatably connected to the side wall of the top plate box 12 via a rotating shaft. In addition, connecting rods 44 are provided on both sides of the movable hydraulic telescopic rod 42 for strengthening the supporting connection. One end of the connecting rod 44 is hinged to the outer wall of the movable hydraulic telescopic rod 42 via a connecting plate, and the other end of the connecting rod 43 is hinged to the rotating seat of the movable hydraulic telescopic rod 42 near one end of the supporting connecting rod 43 via a connecting plate. A deformation protection spring 45 is provided on the movable hydraulic telescopic rod 42, one end of the deformation protection spring 45 is connected to a connecting piece hingedly arranged near one end of the support base 2, and the other end of the deformation protection spring 45 is connected to a connecting piece hingedly arranged near one end of the support connecting rod 43.

[0032] In the embodiment, the position height of the support base 2 can be adjusted according to the shape and size of the selected forming mold, that is, the relative position distance between the support base 2 and the rotary shaft 3 can be adjusted to facilitate the installation and connection of the forming mold. When it is necessary to adjust the position height of the support base 2, the two hollow hydraulic rods 41 are synchronously controlled to extend and retract (the existing hollow telescopic hydraulic rods) to drive the support base 2 to move up and down along the two movable guide rods 4; and when the support base 2 is lifted and lowered, the movable hydraulic telescopic rods 42 arranged on both sides are "extended and retracted", and at the same time, the connection is strengthened by the connecting rod 44, and under the elastic protection of the deformation protection spring 45, the support base 2 can be smoothly and stably moved to a suitable height position; after adjustment, the rotating shaft at the bottom end of the forming mold is passed through the limit guide column 21 of the support base 2, and the limit guide column 21 serves the purpose of rotation limit guidance, while the rotating shaft at the top of the forming mold is connected to the rotary shaft 3 through a shaft connector; when concrete is poured into the forming mold from the top, the entire forming mold is driven to rotate under the action of the rotation support limit of the support base 2 through the rotary shaft 3, realizing "centrifugal rotation" of the concrete in the hollow cavity of the forming mold, and finally achieving centrifugal mixing, thereby replacing the purpose of vibration by the vibrator. The rotary forming machine can not only ensure the quality of prefabricated concrete components, reduce the number of unqualified prefabricated concrete components, and save materials; but also improve the efficiency of prefabrication and further reduce the cost of prefabrication.

[0033] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention. At the same time, the various different embodiments of the present invention can also be arbitrarily combined, as long as they do not violate the idea of ​​the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A precast concrete block rotary body forming machine, characterized in that: The rotary forming machine frame comprises a top plate mounting box connected to the top of the rotary forming machine frame, a rotary shaft is provided on the bottom plate of the top plate mounting box so as to rotate through a bearing, and a driving connection mechanism for driving the rotary shaft to rotate is connected to the top of the rotary shaft; The rotary shaft is used to connect the forming mold and drive the forming mold to rotate through the rotary shaft; The bottom end of the rotary forming machine frame is connected to a rotary base, and the top surface of the rotary base is provided with a support base which can be raised and lowered. The top end of the support base is connected to a limiting guide column, and the limiting guide column is provided with a movable limiting blind hole, and the movable limiting blind hole is used to rotationally support and limit the forming mold.

2. A precast concrete block rotary body forming machine according to claim 1, characterized in that: The drive connection mechanism includes a connecting pulley, a driving pulley, and a driving servo motor; The top end of the rotating shaft is connected to the connecting pulley, the connecting pulley is connected to the driving pulley through a belt drive, the driving pulley is connected to the output end of the driving servo motor through a rotating shaft, and the housing of the driving servo motor is fixed to the outer side wall of the top plate box by bolts.

3. The precast concrete block rotary body forming machine according to claim 2, characterized in that: The connecting pulley and the driving pulley are arranged in a hollow cavity of the top plate box body through belt transmission; A receiving wheel is also provided in the hollow cavity of the top plate box body; The receiving wheel is connected to the belt transmission, and the receiving wheel is rotatably connected to the receiving shaft. The other end of the receiving shaft is connected to the receiving plate through a bolt, and the receiving plate is connected and fixed to the bottom end of the hollow cavity of the top plate box through a support column.

4. The precast concrete block rotary body forming machine according to claim 1, characterized in that: Both ends of the support base are respectively provided with movable guide rods, and the movable guide rods are respectively connected to hollow hydraulic rods, one end of the movable guide rod passes through the hollow cavity of the hollow hydraulic rod and is connected to the slewing base, and the other end of the movable guide rod is connected to the bottom end surface of the mounting top plate box body, and the movable guide rod is fixedly connected to the inner wall of the hollow cavity of the hollow hydraulic rod; The hollow hydraulic rod is fixedly connected to the support base, and the support base is driven to move up and down along the movable guide rod through the extension and contraction of the hollow hydraulic rod.

5. The precast concrete block rotary body forming machine according to claim 4, characterized in that: Both side ends of the support base are respectively provided with movable connection structures; The movable connection structure includes a movable hydraulic telescopic rod, one end of which is rotatably connected to the rotating rod through a rotating seat. The rotating rod is connected to the support base through a connecting steel plate. The hollow hydraulic rod is extended and retracted to drive the connecting steel plate and the support base to move up and down together. The other end of the movable hydraulic telescopic rod is rotatably connected to one end of the supporting connecting rod through a rotating seat, and the other end of the supporting connecting rod is rotatably connected to the side wall of the mounting top plate box body through a rotating shaft.

6. The precast concrete block rotary body forming machine according to claim 5, characterized in that: Connecting rods for strengthening the support connection are respectively provided on both sides of the movable hydraulic telescopic rod; One end of the connecting rod is hinged to the outer wall of the movable hydraulic telescopic rod through a connecting piece, and the other end of the connecting rod is hinged to the rotating seat of the movable hydraulic telescopic rod close to one end of the supporting connecting rod through a connecting piece.

7. The precast concrete block rotary body forming machine according to claim 6, characterized in that: A deformation protection spring is provided on the movable hydraulic telescopic rod, one end of the deformation protection spring is connected to a connecting piece hingedly arranged near one end of the support base, and the other end of the deformation protection spring is connected to a connecting piece hingedly arranged near one end of the support connecting rod.

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