Wheel
By welding annular connectors between the aluminum spokes and the steel rim, the problems of excessive aluminum usage and obvious gaps at the connection between the steel and aluminum wheels were solved, achieving improvements in lightweighting and aesthetics.
Patent Information
- Application Number
- CN202422654240.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing steel-aluminum wheels have problems such as excessive use of aluminum, heavy weight, obvious gaps at the joints, and poor appearance.
An annular connector is used, the inner side of the connector is integrally cast with the aluminum spoke, and the outer side is welded to the bead seat or flange of the steel rim, which increases the laser welding space, improves welding performance, solves the gap problem, and improves the appearance.
The improved connection structure reduces the amount of aluminum used, reduces weight, enhances welding performance, and improves the appearance of the wheel.
Smart Images

Figure CN223327247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile tubeless wheels, in particular to a wheel. Background Art
[0002] Automobile wheels are components designed for movement, appearance, and safety. Traditionally, automobile wheels have mostly been formed from cast iron alloys, alloy structural steels, or other lightweight materials. Cast iron alloy or alloy structural steel wheels offer high strength and toughness, but due to their high density, they are heavy for a given thickness. Material properties also limit the design of their exterior styling. Lightweight, single-material materials, such as aluminum alloys, have a density and elastic modulus only one-third that of steel. Therefore, a larger volume of aluminum alloy is required to meet the product's rigidity and strength requirements. Furthermore, the preparation of aluminum alloys carries challenges such as high energy consumption and high carbon emissions. Therefore, while maintaining the original load-bearing capacity, the lighter steel-aluminum structured wheels are becoming increasingly popular.
[0003] Currently, due to the difficulty in welding and fixing aluminum and steel in steel-aluminum wheels, existing steel-aluminum wheels are connected and welded together using connectors at the bottom groove of the steel rim. Part of the connector is cast into the aluminum spoke, while part is bonded to the steel rim. This connection at the bottom groove of the steel rim results in increased material usage and weight in the aluminum spoke, failing to meet lightweighting requirements. Furthermore, since the connector is partially covered by aluminum, a gap exists at the joint between the aluminum and steel rim. This gap is visible from the outside, resulting in a poor overall aesthetic. Utility Model Content
[0004] The purpose of the utility model is to provide a wheel to solve the technical problems of existing products, such as the large amount of aluminum spokes used and the heavy weight caused by the connection and welding structure at the bottom groove, the gap between the aluminum and steel rim and the poor overall aesthetics.
[0005] In a first aspect, the present invention provides a wheel comprising: a connecting member, an aluminum spoke, and a steel rim;
[0006] The connecting piece is annular and has an inner side and an outer side;
[0007] The aluminum spokes are at least integrally cast with the inner side surface;
[0008] The bead seat of the steel rim is welded to the outer side surface, and / or the flange of the steel rim is welded to the outer side surface.
[0009] In an optional embodiment, along the radial direction of the connecting member, the connecting member includes a first section, a bent portion, and a second section;
[0010] The first section and the second section are connected by the bending portion so that the second section is bent relative to the first section, and a diameter of the second section close to the first section is smaller than a diameter of the second section away from the first section.
[0011] In an optional embodiment, the bead seat of the steel rim is welded to the first section, and / or the flange of the steel rim is welded to the second section.
[0012] In an optional embodiment, along the circumference of the connecting member, at least one first through hole is provided at intervals in the first section, and / or at least one second through hole is provided at intervals in the second section.
[0013] In an optional embodiment, the first section is provided with at least one first through hole at intervals, and the second section is provided with at least one second through hole at intervals;
[0014] The first through holes correspond to the second through holes in a one-to-one manner, and the first through holes are communicated with the corresponding second through holes.
[0015] In an optional embodiment, a recessed portion is provided at one end of the second section close to the first section along the direction from the outer side surface to the inner side surface.
[0016] In an optional embodiment, along the radial direction of the connecting member, the connecting member further includes a third section;
[0017] The third section is connected to an end of the first section away from the second section, and the inner diameter of the third section is smaller than the diameter of the first section;
[0018] The bead seat of the steel rim is welded to the third section, and / or the flange of the steel rim is welded to the second section.
[0019] In an optional embodiment, along the radial direction of the connecting member, the connecting member includes a first section and a second section;
[0020] The first section and the second section are welded, the second section is bent relative to the first section, and a diameter of the second section close to one end of the first section is smaller than a diameter of the second section away from one end of the first section.
[0021] In an optional embodiment, the flange of the steel rim is welded to the first section.
[0022] In an optional embodiment, the first section is provided with at least one first through hole at intervals, and the second section is provided with at least one second through hole at intervals;
[0023] The first through hole and the second through hole are staggered along the circumference of the connecting member.
[0024] In an optional embodiment, the inner side surface of the first section is provided with a first notch.
[0025] In an optional embodiment, a second notch is provided on the inner side of the third section.
[0026] Compared with the existing technology, the wheel provided by the present invention has the following technical advantages:
[0027] The wheel provided by the utility model comprises: a connecting piece, an aluminum spoke and a steel rim; the connecting piece is annular and has an inner side surface and an outer side surface; the aluminum spoke is integrally cast with at least the inner side surface; the bead seat of the steel rim is welded to the outer side surface, and / or the flange of the steel rim is welded to the outer side surface.
[0028] The connecting piece is cast in the aluminum spoke. After forming, at least the inner side of the connecting piece is integrally connected to the aluminum spoke, and the structure is stable. The outer side of the connecting piece is at least partially exposed, and can be welded to the bead seat of the steel rim, or to the rim of the steel rim, or to both the bead seat of the steel rim and the rim of the steel rim. This not only increases the space for laser welding and improves welding performance, but also solves the problem of the gap between the aluminum spoke and the steel rim, and improves the appearance of the product.
[0029] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 A schematic structural diagram of the connecting piece provided by an embodiment of the present utility model without the third section;
[0032] Figure 2 A schematic structural diagram of the connector provided by an embodiment of the present invention with the third section;
[0033] Figure 3 A side view of the connector provided by an embodiment of the present invention with the third section;
[0034] Figure 4 A partial cross-sectional view of a wheel when the first through hole and the second through hole are connected according to an embodiment of the present utility model;
[0035] Figure 5 A partial cross-sectional view of a wheel when the first through hole and the second through hole are not connected according to an embodiment of the present utility model;
[0036] Figure 6 A partial cross-sectional view of a wheel with a third section of the connector provided by an embodiment of the present invention;
[0037] Figure 7 A partial cross-sectional view of a wheel when the flange of the steel rim provided in an embodiment of the present invention is connected to the first section.
[0038] Icons: 1-connector; 2-aluminum spoke; 3-steel rim; 4-inner side; 5-outer side; 6-first section; 7-bending portion; 8-second section; 9-first through hole; 10-second through hole; 11-recessed portion; 12-third section; 13-second notch. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0041] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0042] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.
[0043] The present invention will be further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
[0044] Specific structure such as Figures 1 to 7 shown.
[0045] This embodiment provides a wheel, comprising: a connecting member 1, an aluminum spoke 2 and a steel rim 3; the connecting member 1 is annular and has an inner side 4 and an outer side 5; the aluminum spoke 2 is cast integrally with at least the inner side 4; the bead seat of the steel rim 3 is welded to the outer side 5, and / or the flange of the steel rim 3 is welded to the outer side 5.
[0046] In this embodiment, the connector 1 is cast in the aluminum spoke 2. After molding, at least the inner side surface 4 of the connector 1 is integrally connected to the aluminum spoke 2, and the structure is stable. The outer side surface 5 of the connector 1 is at least partially exposed, and can be welded to the bead seat of the steel rim 3, or to the rim of the steel rim 3, or to both the bead seat of the steel rim 3 and the rim of the steel rim 3. This not only increases the space for laser welding and improves the welding performance, but also solves the problem of the gap between the aluminum spoke 2 and the steel rim 3, and improves the appearance of the product.
[0047] In this embodiment, the connecting member 1 is made of iron, which has a stable structure, low cost and is easy to weld with the steel rim 3. However, the connecting member 1 is not limited to this and can also be made of other metal materials that meet the needs.
[0048] In this embodiment, after the connector 1 is cast in the aluminum spoke 2 , the inner side surface 4 can be completely covered by the aluminum spoke 2 , or the inner side surface 4 and part of the outer side surface 5 can be completely covered by the aluminum spoke 2 , as long as the requirements are met.
[0049] In the optional technical solution of this embodiment, along the radial direction of the connector 1, the connector 1 includes a first section 6, a bending portion 7 and a second section 8; the first section 6 and the second section 8 are connected by the bending portion 7, so that the second section 8 is bent relative to the first section 6, and the diameter of the second section 8 close to the end of the first section 6 is smaller than the diameter of the second section 8 away from the end of the first section 6.
[0050] In an optional technical solution of this embodiment, along the radial direction of the connecting member 1, the connecting member 1 includes a first section 6 and a second section 8; the first section 6 and the second section 8 are welded, the second section 8 is bent relative to the first section 6, and the diameter of the second section 8 close to the end of the first section 6 is smaller than the diameter of the second section 8 away from the end of the first section 6.
[0051] In this embodiment, the connector 1 can be integrally formed, with one end of the connector 1 being bent outward to separate the connector 1 into a first section 6 and a second section 8. The bent portion between the first and second sections 6 and 8 forms a bent portion 7, providing a stable overall structure. The connector 1 can also be manufactured in separate pieces, with the first and second sections 6 and 8 arranged at an angle and connected by welding. However, this embodiment is not limited thereto, and the connector 1 can also be formed in other ways to meet the requirements.
[0052] In an optional technical solution of this embodiment, the bead seat of the steel rim 3 is welded to the first section 6 , and / or the flange of the steel rim 3 is welded to the second section 8 .
[0053] In this embodiment, the bead seat of the steel rim 3 can be welded to the first section 6, the flange of the steel rim 3 can be welded to the second section 8, or the bead seat of the steel rim 3 can be welded to the first section 6 and the flange of the steel rim 3 can be welded to the second section 8. This increases the space for laser welding and improves applicability.
[0054] This embodiment is not limited thereto, and the flange of the steel rim 3 may also be welded to the first section 6 .
[0055] In this embodiment, the inner side surface 4 of the first section 6 is provided with a first notch to facilitate valve installation and avoid interference.
[0056] In an optional technical solution of this embodiment, along the circumference of the connecting member 1 , the first section 6 is provided with at least one first through hole 9 at intervals, and / or the second section 8 is provided with at least one second through hole 10 at intervals.
[0057] In this embodiment, at least one first through-hole 9 is provided at intervals along the circumference of the connector 1 in the first segment 6. When the aluminum spoke 2 and the connector 1 are cast, molten aluminum can pass through the first through-hole 9, improving the connection stability between the aluminum spoke 2 and the first segment 6 after molding. At least one second through-hole 10 is provided at intervals in the second segment 8. When the aluminum spoke 2 and the connector 1 are cast, molten aluminum can pass through the second through-hole 10, improving the connection stability between the aluminum spoke 2 and the second segment 8 after molding.
[0058] In the optional technical solution of this embodiment, at least one first through hole 9 is arranged at intervals in the first section 6, and at least one second through hole 10 is arranged at intervals in the second section 8; the first through holes 9 correspond to the second through holes 10 one by one, and the first through holes 9 are connected to the corresponding second through holes 10.
[0059] In this embodiment, the first through holes 9 and the second through holes 10 are connected in a one-to-one correspondence, which is convenient to manufacture and has a simple structure.
[0060] The present embodiment is not limited thereto, and the first through holes 9 and the second through holes 10 may not correspond one to one, or the first through holes 9 and the second through holes 10 may not be connected, as long as the requirements are met.
[0061] It should be noted that, in this embodiment, the shapes of the first through hole and the second through hole are not limited and can be any shape as long as the requirements are met.
[0062] In an optional technical solution of this embodiment, a recessed portion 11 is provided at one end of the second section 8 close to the first section 6 along the direction from the outer side surface 5 to the inner side surface 4 .
[0063] In this embodiment, the recessed portion 11 may be formed by a groove at the end of the second section 8 near the first section 6, or by a groove at the end of the second section 8 near the first section 6 along the direction from the outer side surface 5 to the inner side surface 4. The specific implementation method can be used as long as it meets the requirements. The recessed portion 11 can be covered by the aluminum spoke 2 to improve the connection stability.
[0064] In an optional technical solution of this embodiment, the connecting member 1 further includes a third section 12 along the radial direction of the connecting member 1; the third section 12 is connected to the end of the first section 6 away from the second section 8, and the inner diameter of the third section 12 is smaller than the diameter of the first section 6; the bead seat of the steel rim 3 is welded to the third section 12, and / or the wheel flange of the steel rim 3 is welded to the second section 8.
[0065] In this embodiment, the third section 12 can be integrally formed with the first section 6 for a stable structure, or they can be separately formed and connected to each other. The provision of the third section 12 can enhance the strength of the overall connector 1, and the specific implementation method can be tailored to meet the requirements. Alternatively, the bead seat of the steel rim 3 can be welded to the third section 12, the rim of the steel rim 3 can be welded to the second section 8, or the bead seat of the steel rim 3 can be welded to the third section 12, while the rim of the steel rim 3 is welded to the second section 8. This increases the space for laser welding and improves applicability.
[0066] In this embodiment, a second notch 13 is provided on the inner side of the third section 12 to facilitate valve installation and avoid interference.
[0067] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A wheel, characterized in that: include: Connecting piece (1), aluminum spoke (2) and steel rim (3); The connecting member (1) is annular and has an inner side surface (4) and an outer side surface (5); The aluminum spoke (2) is at least integrally cast with the inner side surface (4); The bead seat of the steel rim (3) is welded to the outer side surface (5), and / or the wheel flange of the steel rim (3) is welded to the outer side surface (5).
2. The wheel according to claim 1, characterized in that Along the radial direction of the connecting member (1), the connecting member (1) comprises a first section (6), a bent portion (7) and a second section (8); The first section (6) and the second section (8) are connected via the bending portion (7) so that the second section (8) is bent relative to the first section (6), and the diameter of the second section (8) at one end close to the first section (6) is smaller than the diameter of the second section (8) at one end away from the first section (6).
3. The wheel according to claim 2, characterized in that The bead seat of the steel rim (3) is welded to the first section (6), and / or the flange of the steel rim (3) is welded to the second section (8).
4. The wheel according to claim 2, characterized in that Along the circumference of the connecting member (1), the first section (6) is provided with at least one first through hole (9) at intervals, and / or the second section (8) is provided with at least one second through hole (10) at intervals.
5. The wheel according to claim 4, characterized in that The first section (6) is provided with at least one first through hole (9) at intervals, and the second section (8) is provided with at least one second through hole (10) at intervals; The first through holes (9) correspond to the second through holes (10) one by one, and the first through holes (9) are in communication with the corresponding second through holes (10).
6. The wheel according to claim 4, characterized in that Along the direction from the outer side surface (5) to the inner side surface (4), a recessed portion (11) is provided at one end of the second section (8) close to the first section (6).
7. The wheel according to claim 2, characterized in that Along the radial direction of the connecting member (1), the connecting member (1) further includes a third section (12); The third section (12) is connected to an end of the first section (6) away from the second section (8), and the inner diameter of the third section (12) is smaller than the diameter of the first section (6); The bead seat of the steel rim (3) is welded to the third section (12), and / or the flange of the steel rim (3) is welded to the second section (8).
8. The wheel according to claim 1, characterized in that Along the radial direction of the connecting member (1), the connecting member (1) comprises a first section (6) and a second section (8); The first section (6) and the second section (8) are welded, the second section (8) is bent relative to the first section (6), and the diameter of the second section (8) at one end close to the first section (6) is smaller than the diameter of the second section (8) at one end away from the first section (6).
9. The wheel according to claim 2, characterized in that The wheel flange of the steel rim (3) is welded to the first section (6).
10. The wheel according to claim 4, characterized in that The first section (6) is provided with at least one first through hole (9) at intervals, and the second section (8) is provided with at least one second through hole (10) at intervals; The first through hole (9) and the second through hole (10) are staggered along the circumference of the connecting member (1).
11. The wheel according to any one of claims 2 and 8, characterized in that The inner side surface (4) of the first section (6) is provided with a first notch.
12. The wheel according to claim 7, characterized in that A second notch (13) is provided on the inner side of the third section (12).