Silicone rubber cable with outer glass fiber coating layer

By setting a glass fiber wrapping layer on the outer layer of the silicone rubber cable and optimizing the internal structure, the cable's weathering resistance, wear resistance and flame retardancy problems are solved, and the overall performance and service life of the cable are improved.

CN223333550UActive Publication Date: 2025-09-12YANCHENG BOWANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422745044.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing silicone rubber cables lack a glass fiber wrapping layer, resulting in poor weathering and high temperature resistance, insignificant flame retardant effect, and the inner wire body is easily damaged during mechanical rolling.

Method used

A glass fiber wrapping layer is provided on the outer layer of the silicone rubber cable, and combined with a polyurethane elastic core, elastic particle filler and a steel wire braided reinforcement mesh layer, the weathering resistance, wear resistance and flame retardancy of the cable are improved, while the buffering effect of the inner wire body is enhanced.

Benefits of technology

It significantly improves the flame retardant performance and wear resistance of the cable, reduces its weight, and protects the inner wire body during mechanical rolling, thereby extending the service life of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of power cables, in particular to a silicone rubber cable with an outer glass fiber wrapping layer, which comprises a glass fiber wrapping layer, an elastic transition layer, a silicone rubber inner wire sleeve and an inner wire body. The outer side of the polyurethane elastic core body is equidistantly provided with polyurethane partition plates which are integrally formed with the polyurethane elastic core body, inner wire bodies are arranged between the polyurethane partition plates, and gaps between the silicone rubber inner wire sleeves and the inner wire bodies are filled with elastic particle filling materials; the silicon rubber cable is provided with the glass fiber wrapping layer which is resistant to weather and high temperature, the flame retardant effect of the cable is remarkably improved, the effect of reducing the weight of the cable is achieved, the wear-resistant effect of the cable is improved, when the cable is mechanically rolled in use, the buffering effect on the inner wire body is improved, and damage to the bunched wire cores in the inner wire body is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of power cables, in particular to a silicone rubber cable with an outer glass fiber coating. Background Art

[0002] Silicone rubber wire is a high-performance wire product that uses silicone rubber as the insulation and sheath. Due to its unique molecular structure, silicone rubber exhibits excellent thermal stability, electrical insulation, weather resistance, and flexibility, making silicone rubber wire perform exceptionally well in a variety of harsh environments.

[0003] Existing silicone rubber cables do not have a glass fiber wrapping layer, and have poor weathering and high temperature resistance. The flame retardant effect of the cable is not obvious, and it cannot reduce the weight of the cable. The wear resistance of the cable is also not significant. When the cable is mechanically crushed during use, it cannot improve the buffering effect of the inner wire body, and it is easy to cause damage to the bundled wire cores in the inner wire body. Utility Model Content

[0004] In response to the problems in the prior art, the utility model provides a silicone rubber cable with an outer glass fiber sheath. The silicone rubber cable is provided with a glass fiber sheath that is resistant to weathering and high temperature. The flame retardant effect of the cable is significantly improved, which reduces the weight of the cable and improves the wear resistance of the cable. When the cable is subjected to mechanical crushing during use, the buffering effect on the inner wire body is improved, reducing damage to the bundled wire cores in the inner wire body.

[0005] The technical solution adopted by the utility model to solve the technical problem is a silicone rubber cable with an outer glass fiber coating, comprising a glass fiber coating layer, an elastic transition layer, a silicone rubber inner wire sleeve and an inner wire body, wherein a polyurethane elastic core is provided at the inner axis of the silicone rubber inner wire sleeve, polyurethane partition plates integrally formed with the polyurethane elastic core are provided at equal distances on the outer side of the polyurethane elastic core, the inner wire body is provided between the polyurethane partition plates, and the gap between the silicone rubber inner wire sleeve and the inner wire body is filled with elastic granular filler;

[0006] The outer layer of the silicone rubber inner wire sleeve is provided with a reinforcing wire mesh layer, and an elastic transition layer is provided between the reinforcing wire mesh layer and the silicone rubber inner wire sleeve. The outer layer of the reinforcing wire mesh layer is provided with a glass fiber wrapping layer, and the outer layer of the glass fiber wrapping layer is provided with a nano-ceramic wear-resistant coating. Bundled wire cores are provided in the inner wire body, and the outer layer of the bundled wire cores is provided with an insulating layer.

[0007] By adopting the above technical solution, the silicone rubber cable is provided with a glass fiber wrapping layer to resist weathering and high temperature, and the flame retardant effect of the cable is significantly improved, which has the effect of reducing the weight of the cable and improving the wear resistance of the cable. When the cable is subjected to mechanical crushing during use, the buffering effect of the inner wire body is improved, and the damage to the bundled wire cores in the inner wire body is reduced.

[0008] Specifically, the outer surface of the insulating layer is provided with a wrapping layer, and the wrapping layer is specifically made of polyethylene material.

[0009] Specifically, the insulating layer is made of PE material.

[0010] Specifically, the elastic particle filler is EPDM rubber particles.

[0011] By adopting the above technical solution, when the cable is subjected to mechanical crushing during use, the polyurethane elastic core and elastic particle filler are used to improve the buffering effect of the inner wire body and reduce damage to the bundled wire cores in the inner wire body.

[0012] Specifically, the elastic transition layer is made of PP material, and the reinforcing wire mesh layer is woven from steel wires.

[0013] By adopting the above technical solution, the reinforcing wire mesh layer is specifically woven from steel wires, which improves the longitudinal tensile strength of the cable body, and has high shear strength and is not easily damaged.

[0014] Specifically, the inner surface of the silicone rubber inner wire sleeve is provided with an inner sealing barrier layer, and the inner sealing barrier layer is specifically a polytetrafluoroethylene coating.

[0015] Beneficial effects of the utility model:

[0016] The utility model discloses a silicone rubber cable with an outer glass fiber sheath. The glass fiber sheath wrapped around the outside of the cable is resistant to acid and alkali corrosion, weathering, and high temperature. The flame retardant effect of the cable is significantly improved, and the weight of the cable is reduced. The nano-ceramic wear-resistant coating on the outer surface of the glass fiber sheath is used to improve the wear resistance of the cable body, protect the glass fiber sheath, prevent the wires from breaking, and increase the service life of the cable.

[0017] The utility model describes a silicone rubber cable with an outer glass fiber sheathing layer, in which an elastic transition layer is specifically made of PP material, which has high elasticity and good toughness, thereby improving the elasticity of the outer structural layer of the cable, and a reinforcing wire mesh layer is specifically woven of steel wires, thereby improving the longitudinal tensile strength of the cable body, and having high shear strength and being not easily damaged, and a polyurethane partition plate is used to facilitate uniform dispersion of the inner wire body, thereby improving the roundness of the wire body, and when the cable is mechanically crushed during use, the polyurethane elastic core and elastic particle filler are used to improve the buffering effect of the inner wire body, thereby reducing damage to the bundled wire cores in the inner wire body, and the wrapping layer is specifically made of polyethylene material, thereby facilitating wrapping and sealing the bundled wire cores and the insulation layer, thereby blocking external moisture and improving the anti-leakage effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a cross-sectional view of the inner wire material of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the inner sealing barrier layer and nano-ceramic wear-resistant coating of the utility model.

[0022] In the figure: 1. Glass fiber wrapping layer; 2. Reinforced wire mesh layer; 3. Elastic transition layer; 4. Silicone rubber inner wire sleeve; 5. Elastic particle filler; 6. Polyurethane elastic core; 7. Polyurethane separator; 8. Inner wire body; 9. Bundled wire core; 10. Wrapping layer; 11. Insulation layer; 12. Inner sealing barrier layer; 13. Nano-ceramic wear-resistant coating. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In order to make the silicone rubber cable equipped with a glass fiber sheath 1 resistant to weathering and high temperature, the flame retardant effect of the cable is significantly improved, which has the effect of reducing the weight of the cable and improving the wear resistance of the cable. When the cable is mechanically crushed during use, the buffering effect of the inner wire body 8 is improved, and the damage to the bundled wire core 9 in the inner wire body 8 is reduced. Figure 1-3As shown, the present invention relates to a silicone rubber cable with an outer glass fiber sheath, comprising a glass fiber sheath 1, an elastic transition layer 3, a silicone rubber inner wire sleeve 4, and an inner wire body 8. A polyurethane elastic core 6 is provided at the inner axis of the silicone rubber inner wire sleeve 4, and polyurethane partition plates 7 integrally formed therewith are provided at equal distances on the outer side of the polyurethane elastic core 6. The inner wire body 8 is provided between the polyurethane partition plates 7, and the gap between the silicone rubber inner wire sleeve 4 and the inner wire body 8 is filled with elastic granular filler 5.

[0025] The outer layer of the silicone rubber inner wire sleeve 4 is provided with a reinforcing wire mesh layer 2, and an elastic transition layer 3 is provided between the reinforcing wire mesh layer 2 and the silicone rubber inner wire sleeve 4. The outer layer of the reinforcing wire mesh layer 2 is provided with a glass fiber wrapping layer 1, and the outer layer of the glass fiber wrapping layer 1 is provided with a nano-ceramic wear-resistant coating 13. The inner wire body 8 is provided with a bundled wire core 9, and the outer layer of the bundled wire core 9 is provided with an insulating layer 11.

[0026] When in use, the silicone rubber cable is provided with a glass fiber wrapping layer 1 that is resistant to weathering and high temperature. The flame retardant effect of the cable is significantly improved, which reduces the weight of the cable and improves the wear resistance of the cable. When the cable is subjected to mechanical crushing during use, the buffering effect of the inner wire body 8 is improved, and the damage to the bundled wire core 9 in the inner wire body 8 is reduced.

[0027] For example, Figure 1 、 2 As shown, the present invention further includes that the outer surface of the insulating layer 11 is provided with a wrapping layer 10 and the wrapping layer 10 is specifically made of polyethylene material.

[0028] When in use, the bundled wire cores 9 and the insulating layer 11 are conveniently wrapped and sealed to block external moisture and improve the anti-leakage effect.

[0029] For example, Figure 2 As shown, the present invention also includes that the insulating layer 11 is specifically made of PE material.

[0030] When in use, PE material has good insulation effect, high temperature resistance, and anti-breakdown, which improves the stability of the power transmission process.

[0031] For example, Figure 1 As shown, the present invention also includes that the elastic particle filler 5 is specifically EPDM rubber particles.

[0032] During use, when the cable is subjected to mechanical crushing, the polyurethane elastic core 6 and the elastic particle filler 5 improve the buffering effect of the inner wire body 8 and reduce damage to the bundled wire cores 9 in the inner wire body 8.

[0033] For example, Figure 1As shown, the present invention also includes that the elastic transition layer 3 is specifically made of PP material, and the reinforcing wire mesh layer 2 is specifically woven from steel wires.

[0034] When in use, the reinforcing wire mesh layer 2 is specifically woven from steel wires, which improves the longitudinal tensile strength of the cable body, and has high shear strength and is not easily damaged.

[0035] For example, Figure 1 、 3 As shown, the present invention further includes that the inner surface of the silicone rubber inner wire sleeve 4 is provided with an inner sealing barrier layer 12 and the inner sealing barrier layer 12 is specifically a polytetrafluoroethylene coating.

[0036] During use, the tetrafluoroethylene coating further improves the sealing effect of the cable body, blocks moisture and oxygen, and improves safety during use.

[0037] When the utility model is in use, the glass fiber wrapping layer 1 wrapped around the outside of the cable is resistant to acid and alkali corrosion, weathering, and high temperature, and the flame retardant effect of the cable is significantly improved, and the weight of the cable is reduced. The nano-ceramic wear-resistant coating 13 on the outer surface of the glass fiber wrapping layer 1 is used to improve the wear resistance of the cable body, protect the glass fiber wrapping layer 1, prevent the wire from breaking, and increase the service life of the cable.

[0038] The elastic transition layer 3 is specifically made of PP material with high elasticity and good toughness, which improves the elasticity of the outer structure layer of the cable. The reinforcing wire mesh layer 2 is specifically woven with steel wires to improve the longitudinal tensile strength of the cable body, and has high shear strength and is not easy to be damaged. The polyurethane separator 7 facilitates the uniform dispersion of the inner wire body 8 and improves the roundness of the wire body.

[0039] When the cable is subjected to mechanical compression during use, the polyurethane elastic core 6 and the elastic particle filler 5 are used to improve the buffering effect of the inner wire body 8 and reduce damage to the bundled wire cores 9 in the inner wire body 8. The wrapping layer 10 is specifically made of polyethylene material, which facilitates wrapping and sealing the bundled wire cores 9 and the insulating layer 11, blocking external moisture and improving the anti-leakage effect.

[0040] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A silicone rubber cable with an outer glass fiber sheath, characterized in that: The invention comprises a glass fiber wrapping layer (1), an elastic transition layer (3), a silicone rubber inner wire sleeve (4) and an inner wire body (8), wherein a polyurethane elastic core (6) is provided at the inner axis of the silicone rubber inner wire sleeve (4), polyurethane partition plates (7) integrally formed with the polyurethane elastic core (6) are provided at equal distances on the outer side of the polyurethane elastic core (6), an inner wire body (8) is provided between the polyurethane partition plates (7), and an elastic granular filler (5) is filled in the gap between the silicone rubber inner wire sleeve (4) and the inner wire body (8); The outer surface of the silicone rubber inner wire sleeve (4) is provided with a reinforcing wire mesh layer (2), and an elastic transition layer (3) is provided between the reinforcing wire mesh layer (2) and the silicone rubber inner wire sleeve (4); the outer surface of the reinforcing wire mesh layer (2) is provided with a glass fiber wrapping layer (1), and the outer surface of the glass fiber wrapping layer (1) is provided with a nano-ceramic wear-resistant coating (13); the inner wire body (8) is provided with a bundled wire core (9), and the outer surface of the bundled wire core (9) is provided with an insulating layer (11).

2. The silicone rubber cable with an outer glass fiber sheath according to claim 1, characterized in that: The outer surface of the insulating layer (11) is provided with a wrapping layer (10), and the wrapping layer (10) is specifically made of polyethylene material.

3. The silicone rubber cable with an outer glass fiber sheath according to claim 1, characterized in that: The insulating layer (11) is specifically made of PE material.

4. The silicone rubber cable with an outer glass fiber sheath according to claim 1, characterized in that: The elastic particle filler (5) is specifically EPDM rubber particles.

5. The silicone rubber cable with an outer glass fiber sheath according to claim 1, characterized in that: The elastic transition layer (3) is specifically made of PP material, and the reinforcing wire mesh layer (2) is specifically woven from steel wires.

6. The silicone rubber cable with an outer glass fiber sheath according to claim 1, characterized in that: The inner surface of the silicone rubber inner wire sleeve (4) is provided with an inner sealing barrier layer (12), and the inner sealing barrier layer (12) is specifically a polytetrafluoroethylene coating.