Novel aviation plug

The aviation plug design with handle touch and sealing structure solves the problem of difficult outdoor operation of existing aviation plugs, realizes convenient cable fixation and reliable grounding connection, and improves installation efficiency.

CN223334103UActive Publication Date: 2025-09-12SHAANXI SAIWEI ELECTRIC TESTING CO LTD
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Patent Information

Application Number
CN202422603955.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-12
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Existing aviation plugs are difficult to operate in outdoor environments. The screw fixing operation is cumbersome and easy to slip, and the grounding connection is cumbersome, resulting in a high error rate and low efficiency.

Method used

The cable is fixed by means of handle touch pressure, and the sealing structure and elastic contact terminals are combined to achieve waterproof and rainproof. The ground wire is automatically grounded during the process of fixing the connector, simplifying the operation steps.

Benefits of technology

It achieves convenient cable fixation and reliable grounding connection, reduces screw installation actions, and improves installation efficiency and reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223334103U_ABST
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Abstract

The utility model provides a novel aviation plug, and belongs to the technical field of aviation plugs. According to the partial structure of the plug, a groove is formed in a shell, a protruding point is arranged on a handle, the protruding point is rotationally connected into the groove, a fixing elastic piece is fixedly connected to the bottom end in the groove, a pressing reed is located between the handle and the fixing elastic piece, a hole site is formed in the end of the pressing reed, and the pressing reed is located in the hole site. And a through hole through which the hole site can penetrate is formed in the fixed elastic sheet. According to the utility model, a butt joint structure of the aviation plug is adopted to realize waterproof and rainproof; a hole site is opened in a handle touch pressing mode inside the cable head fixing device, and a cable head is fixed in a clamping mode; a ground wire in the aviation plug and an instrument shell are reliably grounded while the connector and the instrument are fixed. The whole installation process is efficient and convenient, screw installation actions are greatly reduced, the grounding procedure is completed while the aviation connector is fixed, installation time and operation steps are saved, great installation convenience is brought, and work efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aviation plugs, in particular to a novel aviation plug. Background Art

[0002] Aviation plugs are electromechanical components used to connect electrical circuits. Their name derives from the military industry. When connecting instruments outdoors, they face the risk of exposure to the elements and require considerations such as waterproofing, rainproofing, and the difficulty of wiring in inclement weather.

[0003] Currently, most aviation plugs require several or even dozens of wires to be connected to terminals on a single instrument. Each terminal is secured with screws, which is not only labor-intensive but also requires circuit workers to wear antifreeze gloves in cold weather (such as winter in northern China). This can easily lead to screw slippage, resulting in high error rates, operational difficulties, and low efficiency. Furthermore, most instruments require a ground wire to be connected to the easily accessible metal case, which also requires consideration for waterproofing, making the operation more cumbersome. Summary of the Invention

[0004] The first technical problem to be solved by the present invention is: how to simplify the wiring process by improving the structure of the aviation plug.

[0005] The second technical problem to be solved by the present invention is: how to complete the grounding process simultaneously during the process of fixing the aviation joint.

[0006] In order to achieve the above technical objectives, the present invention adopts the following technical solutions:

[0007] A novel aviation plug includes a handle, a compression spring, a fixed spring, and a housing. The housing has a groove, the handle has a protrusion, the protrusion is rotatably connected to the groove, the bottom end of the groove is fixedly connected to the fixed spring, the compression spring is located between the handle and the fixed spring, the end of the compression spring has a hole, and the fixed spring has a through hole for the hole to pass through.

[0008] It also includes an aviation joint fixing seat and two aviation joint sealing shells, wherein sealing rubber sleeves are plugged into the front and rear ports of the aviation joint fixing seat, and the two aviation joint sealing shells are respectively plugged into the two sealing rubber sleeves. The aviation joint fixing seat, the two aviation joint sealing shells, and the two sealing rubber sleeves form a warehouse body, wherein an aviation joint buckle fixing column is fixedly connected to one of the aviation joint sealing shells, and an aviation joint buckle locking column is fixedly connected to the other aviation joint sealing shell. One end of the buckle is rotatably connected to the aviation joint buckle fixing column, and a claw is provided at the other end of the buckle, and the claw is fixed to the aviation joint buckle locking column. The housing is located in the warehouse body;

[0009] The device signal line passes through the hole on the aviation connector sealing shell and enters the housing, and is inserted into one of the holes, so that the end of the device signal line is clamped between the lower edge of the hole and the fixing spring piece;

[0010] A cable head nut, a sealing ring, a cable fixing head, a sealing gasket, and a fixing nut are provided at the hole, wherein a convex ring is provided in the middle of the cable fixing head, the convex ring is against the outside of the hole, a sealing gasket is placed between the convex ring and the aviation joint sealing shell, the fixing nut is threadedly connected to the inner end of the cable fixing head from within the warehouse body, the cable head nut is threadedly connected to the outer end of the cable fixing head, and a sealing ring is placed between the cable head nut and the cable fixing head.

[0011] Preferably, it also includes a ground wire connection wire and an elastic contact terminal, wherein the ground wire connection wire is located in the warehouse body, one end of the ground wire connection wire is inserted into another hole so that it is clamped between the lower edge of the hole and the fixed spring piece, and a ground wire terminal piece is provided at the other end of the ground wire connection wire, the upper end of the elastic contact terminal is passed through the ground wire terminal piece and is threadedly connected to the nut, and a cavity with an open lower end is provided at the lower part of the elastic contact terminal, a copper thimble is built into the cavity, the upper end of the copper thimble is connected to the elastic contact terminal through a spring, and the lower end of the copper thimble protrudes from the bottom of the aviation connector fixing seat, and a sealing ring groove is provided at the bottom end of the aviation connector fixing seat, located at the outer periphery of the copper thimble, and a sealing rubber ring is padded in the sealing ring groove.

[0012] Preferably, the sealing ring groove is an O-type sealing ring groove, and the sealing rubber ring is an O-type sealing ring.

[0013] Preferably, the aviation joint snap-fit ​​fixing column includes a bolt, a nut, and a spring washer, wherein the bolt passes through a hole on the aviation joint sealing housing and the spring washer and is threadedly connected to the nut.

[0014] Preferably, a wing plate is provided on the side of the aviation joint fixing seat, and a mounting hole is provided on the wing plate. A fixing screw passes through the mounting hole to fasten the wing plate to the instrument fixing metal plate.

[0015] Preferably, the instrument signal line passes through another hole on the aviation connector sealing shell and enters the compartment body.

[0016] This utility model provides a novel aviation plug. This technical solution utilizes the docking structure of an aviation plug to achieve waterproof and rainproof properties. A handle is used internally to press open the hole, allowing the cable head to be secured by clamping, eliminating the need for screws. While securing the connector to the instrument, the internal ground wire of the aviation plug is reliably grounded to the instrument housing. This utility model facilitates the entire installation process, significantly reducing the need for screw installation. The ground wire also completes the grounding process while securing the aviation connector, saving installation time and steps, significantly facilitating installation and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a longitudinal sectional view of the present invention from the main viewing angle;

[0018] Figure 2 It is a cross-sectional view of the present invention from a top view perspective;

[0019] Figure 3 It is a front view of part of the structure of the utility model;

[0020] Figure 4 It is an exploded view of part of the structure of the utility model;

[0021] Figure 5 It is a top view of the utility model;

[0022] Figure 6 It is the first stereogram of the present utility model;

[0023] Figure 7 It is the second stereogram of the present utility model;

[0024] Figure 8 is Figure 4 On this basis, the shell and handle are further disassembled into an exploded view;

[0025] Figure 9 It is a three-dimensional diagram of part of the structure of the utility model;

[0026] Figure 10 It is a three-dimensional diagram of the compressed reed;

[0027] Figure 11 is Figure 1 Based on the state diagram when the compression spring is compressed;

[0028] Figure 12 yes Figure 11 A partial enlarged view of the location of the elastic contact terminal;

[0029] In the picture:

[0030] 1. Handle 2. Pressing spring 3. Fixing spring

[0031] 4. Ground connection wire 5. Ground terminal piece 6. Elastic contact terminal

[0032] 7. Housing 8. Aviation connector fixing seat 9. Cable head nut

[0033] 10. Sealing ring 11. Cable fixing head 12. Sealing gasket

[0034] 13. Fixing nut 14. Aviation connector sealing housing 15. Aviation connector buckle locking column

[0035] 16. Aviation connector buckle fixing column 17. Buckle 18. Sealing rubber sleeve

[0036] 19. Instrument fixing metal plate 20. Fixing screws 21. Sealing rubber ring

[0037] 22. Equipment signal line 23. Instrument signal line 24. Pressing position

[0038] 25, hole 26, nut 27, copper thimble

[0039] 28, spring 29, sealing ring groove 161, bolt

[0040] 162, nut 163, spring washer DETAILED DESCRIPTION

[0041] The following describes specific embodiments of the present invention in detail. To avoid unnecessary detail, well-known structures or functions are not described in detail in the following examples. Approximate language used in the following examples may be used to express quantitative information, indicating that a certain amount of variation is permissible without changing the basic function. Unless otherwise defined, technical and scientific terms used in the following examples have the same meanings as commonly understood by those skilled in the art to which the present invention belongs.

[0042] A new type of aviation plug, such as Figures 1 to 12As shown: it includes a handle 1, a compression spring 2, a fixed elastic piece 3, and a shell 7, wherein the shell 7 has a groove, the handle 1 has a protrusion, the protrusion is rotatably connected to the groove, and the fixed elastic piece 3 is fixedly connected to the inner bottom end of the groove, the compression spring 2 is located between the handle 1 and the fixed elastic piece 3, and a hole 25 is provided at the end of the compression spring 2, and a through hole for the hole 25 to pass through is provided on the fixed elastic piece 3; it also includes an aviation joint fixing seat 8 and two aviation joint sealing shells 14, and sealing rubber sleeves 18 are inserted at the front and rear ports of the aviation joint fixing seat 8. The two aviation joint sealing shells 14 are respectively inserted into the two sealing rubber sleeves 18. The aviation joint fixing seat 8, the two aviation joint sealing shells 14, and the two sealing rubber sleeves 18 form a warehouse body, and an aviation joint buckle fixing column 16 is fixedly connected to one of the aviation joint sealing shells 14, and an aviation joint buckle locking column 15 is fixedly connected to the other aviation joint sealing shell 14. One end of the buckle 17 is rotatably connected to the aviation connector buckle fixing column 16, and a claw is provided at the other end of the buckle 17, which is fixed to the aviation connector buckle locking column 15. The shell 7 is located in the bin body; the device signal line 22 passes through the bin body through the hole on the aviation connector sealing shell 14 and is inserted into one of the holes 25, so that the end of the device signal line 22 is clamped between the lower edge of the hole 25 and the fixed spring piece 3; a cable head nut 9, a sealing ring 10, a cable fixing head 11, a sealing gasket 12, and a fixing nut 13 are provided at the hole, wherein a convex ring is provided in the middle of the cable fixing head 11, the convex ring abuts against the outside of the hole, and a sealing gasket 12 is padded between the convex ring and the aviation connector sealing shell 14, the fixing nut 13 is threadedly connected to the inner end of the cable fixing head 11 from the bin body, the cable head nut 9 is threadedly connected to the outer end of the cable fixing head 11, and a sealing ring 10 is padded between the cable head nut 9 and the cable fixing head 11.

[0043] At the same time, it also includes a ground connection wire 4 and an elastic contact terminal 6, wherein the ground connection wire 4 is located in the warehouse body, and one end of the ground connection wire 4 is inserted into another hole 25 so that it is clamped between the lower edge of the hole 25 and the fixed spring piece 3, and a ground terminal piece 5 is provided at the other end of the ground connection wire 4. The upper end of the elastic contact terminal 6 passes through the ground terminal piece 5 and is threadedly connected to the nut 26. A cavity with an open lower end is provided at the lower part of the elastic contact terminal 6, and a copper thimble 27 is built into the cavity. The upper end of the copper thimble 27 is connected to the elastic contact terminal 6 through a spring 28, and the lower end of the copper thimble 27 protrudes from the bottom of the aviation connector fixing seat 8. A sealing ring groove 29 is provided at the bottom end of the aviation connector fixing seat 8 and located at the outer periphery of the copper thimble 27, and a sealing rubber ring 21 is padded in the sealing ring groove 29.

[0044] The sealing ring groove 29 is an O-ring groove, and the sealing rubber ring 21 is an O-ring. The aviation connector snap-on fixing column 16 includes a bolt 161, a nut 162, and a spring washer 163. The bolt 161 passes through a hole in the aviation connector sealing housing 14 and the spring washer 163, and is threadedly connected to the nut 162. The aviation connector fixing base 8 has a wing plate on the side with a mounting hole. Fixing screws 20 pass through the mounting hole to secure the wing plate to the instrument fixing metal plate 19. The instrument signal line 23 passes through another hole in the aviation connector sealing housing 14 and into the housing.

[0045] This embodiment improves the fixing structure of the internal wires, the waterproof structure of the inlet and outlet wires, and the grounding structure, which are described in detail below.

[0046] 1. Fixed structure of internal wires:

[0047] The handle 1 is snapped into and installed in the housing 7. The protrusion of the handle 1 forms a rotation fulcrum with the groove of the housing 7, so that the handle 1 can rotate back and forth in the housing 7. The compression spring 2 and the fixed spring 3 are assembled in the groove of the housing 7, so that the fixed spring 3 is fixed in the housing 7 and cannot move, but the compression spring 2 can bend and deform in the housing; when the handle 1 is bent upward, the distal end of the handle 1 moves downward, causing the compression spring 2 to move downward. At this time, the hole 25 of the compression spring 2 extends out of the lower part of the fixed spring 3, and the hole 25 is opened; when the handle 1 is bent downward and reset, the distal end of the handle 1 is separated from the compression spring 2, causing the compression spring 2 to reset. At the same time, the hole 25 on the compression spring 2 retreats into the upper part of the fixed spring 3; when it is necessary to install a signal cable, the handle 1 is bent upward, and the distal end of the handle 1 moves downward, causing the compression spring 2 to move downward. The hole 25 is opened below the fixed spring piece 3. At this time, the conductive part of the signal cable is extended into the hole 25, and the handle 1 is bent down to reset the handle 1. The distal end of the handle 1 is separated from the compression spring 2, so that the compression spring 2 is reset. The compression spring 2 is reset under the action of the elastic force. At this time, the hole 25 of the compression spring 2 is upward, so that the cable is clamped between the lower edge of the hole 25 and the fixed spring piece 3. By selecting a compression spring 2 of appropriate thickness, the signal cable can be effectively compressed. In the same way, the conductive part of the signal cable at the other end connected to the fixed spring piece 3 can be connected and fixed, thereby realizing the connection and tightening of the signal cable. Similarly, all signal cables can be quickly tightened through the above structure.

[0048] 2. Waterproof structure of inlet and outlet lines:

[0049] Insert the cable of the device signal line 22 into the cable head nut 9, sealing ring 10, cable fixing head 11, sealing gasket 12, and aviation connector sealing shell 14 in sequence, then lift up the handle 1, extend the conductive part of the signal line into the hole 25, and break off the handle 1. At this time, the conductive part of the signal line is completely fixed in the terminal block, install the cable fixing head 11 and sealing gasket 12 into the holes on the aviation connector sealing shell 14, and tighten the fixing nut 13, then insert the sealing ring 10 into the inner hole of the cable fixing head 11, and tighten the cable head nut 9 to complete the installation of the aviation connector sealing shell 14; insert the sealing rubber sleeve 18 into the aviation connector fixing seat 8, and push the aviation connector sealing shell 14 parts at both ends into the sealing rubber sleeve 18, buckle the buckle 17 into the aviation connector buckle locking column 15 to complete the aviation connector installation;

[0050] Install the installed aviation connector part on the instrument fixed metal plate 19. At this time, the elastic contact terminal 6 of the aviation connector is in close contact with the instrument fixed metal plate 19, and the sealing rubber ring 21 at the bottom of the aviation connector is in close contact with the instrument fixed metal plate 19, which plays a good waterproof role.

[0051] 3. Grounding structure:

[0052] The bottom of the aviation connector is provided with an elastic contact terminal 6. The upper portion of the housing of the elastic contact terminal 6 is provided with threads, which can be fixed to the ground terminal piece 5 of the ground connection line 4. At the same time, the lower portion of the housing of the elastic contact terminal 6 is provided with a cavity, inside which is a spring 28 and a copper thimble 27. The copper thimble 27 protrudes from the bottom of the aviation connector fixing base 8, allowing the copper thimble 27 to float up and down while providing good electrical conductivity. The copper thimble 27 is also provided with a sealing ring groove 29 and a sealing rubber ring 21 (which can be an O-ring) on ​​the periphery. When the aviation connector fixing base 8 is installed, when the aviation connector fixing screw 20 is locked and fixed with the instrument fixing metal plate 19, the copper thimble 27 is in close contact with the instrument fixing metal plate 19. At the same time, the sealing rubber ring 21 deforms under the action of the tightening force to form an interference fit, which can effectively prevent rainwater and water vapor from entering the copper thimble 27, thereby preventing the copper thimble 27 from rusting. In this process, reliable grounding can be achieved by simply fixing the aviation connector to the metal housing of the instrument, effectively reducing installation steps, and using it is simple, convenient, and reliable.

[0053] The above embodiments of the present invention are described in detail, but the above contents are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the scope of application of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A new type of aviation plug, characterized by: The invention comprises a handle (1), a compression spring (2), a fixed spring (3), and a housing (7), wherein the housing (7) has a groove, the handle (1) has a protrusion, the protrusion is rotatably connected in the groove, the fixed spring (3) is fixedly connected to the inner bottom end of the groove, the compression spring (2) is located between the handle (1) and the fixed spring (3), the end of the compression spring (2) has a hole (25), and the fixed spring (3) has a through hole for the hole (25) to pass through. It also includes an aviation joint fixing seat (8) and two aviation joint sealing shells (14), wherein sealing rubber sleeves (18) are plugged into the front and rear ports of the aviation joint fixing seat (8), and the two aviation joint sealing shells (14) are plugged into the two sealing rubber sleeves (18) respectively. The aviation joint fixing seat (8), the two aviation joint sealing shells (14), and the two sealing rubber sleeves (18) form a warehouse body, wherein an aviation joint buckle fixing column (16) is fixedly connected to one of the aviation joint sealing shells (14), and an aviation joint buckle locking column (15) is fixedly connected to the other aviation joint sealing shell (14), one end of the buckle (17) is rotatably connected to the aviation joint buckle fixing column (16), and a claw is provided at the other end of the buckle (17), and the claw is fixed to the aviation joint buckle locking column (15). The housing (7) is located in the warehouse body; The device signal line (22) passes through the hole on the aviation joint sealing shell (14) and enters the chamber body, and is inserted into one of the holes (25), so that the end of the device signal line (22) is clamped between the lower edge of the hole (25) and the fixed spring piece (3); A cable head nut (9), a sealing ring (10), a cable fixing head (11), a sealing gasket (12), and a fixing nut (13) are provided at the hole, wherein a convex ring is provided in the middle of the cable fixing head (11), the convex ring abuts against the outside of the hole, a sealing gasket (12) is placed between the convex ring and the aviation joint sealing shell (14), the fixing nut (13) is threadedly connected to the inner end of the cable fixing head (11) from within the chamber body, the cable head nut (9) is threadedly connected to the outer end of the cable fixing head (11), and a sealing ring (10) is placed between the cable head nut (9) and the cable fixing head (11).

2. A novel aviation plug according to claim 1, characterized in that: It also includes a ground connection line (4) and an elastic contact terminal (6), wherein the ground connection line (4) is located in the compartment body, one end of the ground connection line (4) is inserted into another hole (25) so that it is clamped between the lower edge of the hole (25) and the fixed spring piece (3), and a ground terminal piece (5) is provided at the other end of the ground connection line (4), and the upper end of the elastic contact terminal (6) is threadedly connected to the ground terminal piece (5) and the nut (26), and the elastic contact end is provided with a ground terminal piece (5). The lower part of the sub (6) has a cavity with an open lower end, and a copper ejector pin (27) is built into the cavity. The upper end of the copper ejector pin (27) is connected to the elastic contact terminal (6) through a spring (28). The lower end of the copper ejector pin (27) protrudes from the bottom of the aviation connector fixing seat (8). A sealing ring groove (29) is provided at the bottom end of the aviation connector fixing seat (8) and at a position located on the periphery of the copper ejector pin (27). A sealing rubber ring (21) is padded in the sealing ring groove (29).

3. A novel aviation plug according to claim 2, characterized in that: The sealing ring groove (29) is an O-type sealing ring groove, and the sealing rubber ring (21) is an O-type sealing ring.

4. A novel aviation plug according to claim 1, characterized in that: The aviation joint snap-fit ​​fixing column (16) comprises a bolt (161), a nut (162), and a spring washer (163), wherein the bolt (161) passes through a hole on the aviation joint sealing housing (14) and the spring washer (163) and is threadedly connected to the nut (162).

5. A novel aviation plug according to claim 1, characterized in that: A wing plate is provided on the side of the aviation joint fixing seat (8), and a mounting hole is provided on the wing plate. A fixing screw (20) passes through the mounting hole to fasten the wing plate to the instrument fixing metal plate (19).

6. A novel aviation plug according to claim 1, characterized in that: The instrument signal line (23) passes through another hole on the aviation joint sealing shell (14) and enters the warehouse body.