System for synthesizing green methanol through biomass pyrolysis and gasification

By designing a filtering and cleaning mechanism in the biomass pyrolysis and gasification system and utilizing a mechanical structure to realize automatic cleaning of dust and impurities, the problem of dust and impurities in the filter box being difficult to clean is solved, and the automation level and working efficiency of the system are improved.

CN223337003UActive Publication Date: 2025-09-16BEIJING XILIAN ENVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202422776438.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the biomass pyrolysis and gasification system for synthesizing green methanol, a large amount of dust and impurities accumulate in the filter box, which is difficult to clean and affects work efficiency.

Method used

A biomass pyrolysis and gasification system including a filtering and cleaning mechanism is designed. By pulling the pull rod to drive the positioning rod to separate from the filter plate, combined with the mechanical structure of the rotating rod, force block and push plate, automatic cleaning of dust and impurities is achieved.

Benefits of technology

It effectively solves the problem of dust and impurities in the filter box being difficult to clean, and improves the automation level and work efficiency of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of green methanol synthesis, and discloses a system for synthesizing green methanol by biomass pyrolysis gasification, which comprises a gasification furnace and a preparatory furnace arranged on one side of the gasification furnace, a filtering and cleaning mechanism is arranged on the gasification furnace, and a crushing and conveying mechanism is arranged in the preparatory furnace. A fixed plate moves to drive a connecting rod to move and extrude the bottom end of a rotating rod, the extruded rotating rod extrudes a stress block, so that the stress block drives a connecting sliding rod to move towards the right side, a push plate can be driven to move towards the right side through movement of the connecting sliding rod, and dust, impurities and the like at the bottom end of the inner wall of the filter box can be pushed out through movement of the push plate; and in the moving process, the push plate makes contact with the baffle and extrudes the baffle, the extruded baffle drives the rotating shaft to rotate and drives the torsional spring to rotate at the same time, so that dust impurities and dust impurities falling on the push plate can be cleaned, and workers can conveniently clean the dust impurities and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of green methanol synthesis, and specifically relates to a biomass pyrolysis and gasification system for synthesizing green methanol. Background Art

[0002] Pyrolysis gasification technology utilizes the thermal instability of organic matter in garbage, heats and distills it under anaerobic or anoxic conditions, causes the organic matter to crack, and forms various new gases, liquids and solids after condensation, from which fuel oil and combustible gas are extracted. The pyrolysis yield depends on the chemical structure and physical form of the raw materials and the temperature and speed of pyrolysis. The pyrolysis process varies due to differences in heating methods, product forms, pyrolysis furnace structure, etc. According to the pyrolysis temperature, above 1000°C is called high-temperature pyrolysis, 600-700°C is called medium-temperature pyrolysis, and below 600°C is called low-temperature pyrolysis. Pyrolysis gasification technology has a wide range of applications, among which green formaldehyde can be synthesized through pyrolysis gasification.

[0003] After the completion of pyrolysis and gasification, the synthetic gas will be filtered through filtering equipment to remove dust and impurities. After the filtration is completed, a large amount of dust and impurities will accumulate in the filter box. The dust and impurities in the filter box are difficult to clean, which is inconvenient for the staff to perform cleaning operations.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] In order to solve the above technical problem that after the pyrolysis and gasification, the synthetic gas will be filtered through the filtering equipment to remove the dust and impurities therein, and a large amount of dust and impurities will be accumulated in the filter box after the filtration is completed. The dust and impurities in the filter box are difficult to clean, and it is inconvenient for the staff to perform the cleaning operation. The basic concept of the technical solution adopted by the utility model is:

[0006] A biomass pyrolysis and gasification system for synthesizing green methanol, comprising a gasifier;

[0007] A preparatory furnace is provided on one side of the gasifier, the gasifier is provided with a filtering and cleaning mechanism, a crushing and conveying mechanism is provided in the preparatory furnace, and the filtering and cleaning mechanism includes a support plate fixedly connected to the outer wall of the gasifier:

[0008] The top of the support plate is fixedly connected to the filter box, the outer wall of the filter box is connected to a connecting pipe, and the connecting pipe is connected to the top of the gasifier away from one end of the filter box. A clamping groove is provided on the top of the inner wall of the filter box, and the inner wall of the clamping groove is clamped with a filter plate, and a positioning hole is provided on the outer wall of the filter plate. A circular hole is provided on the outer wall of the filter box, and a positioning rod is slidably connected to the inner wall of the circular hole. The positioning rod is fixedly connected to the connecting plate at one end away from the circular hole, and a spring is fixedly connected to the outer wall of one side of the connecting plate. The spring is fixedly connected to the outer wall of the filter box at one end away from the connecting plate. The outer wall of the filter box is fixedly connected with a pull rod, the outer wall of the connecting plate is fixedly connected with a connecting rod, the outer wall of the filter box one side is rotatably provided with a rotating rod, the outer wall of the filter box is provided with a connecting slide groove, the inner wall of the connecting slide groove is slidably provided with a connecting slide rod, the outer wall of the connecting slide rod is fixedly connected with a force block, and the outer wall of the connecting slide rod is fixedly connected with a push plate on the side of the force block opposite to the outer wall of the connecting slide rod. The inner wall of the filter box is provided with a rotating hole, and the inner wall of the rotating hole is fixedly connected with a torsion spring, and the torsion spring is fixedly connected with a rotating shaft at one end away from the inner wall of the rotating hole. The outer wall of the rotating shaft is rotatably provided on the inner wall of the rotating hole, and the bottom end of the outer wall of the rotating shaft is fixedly connected to a baffle.

[0009] As a preferred embodiment of the present invention, the crushing and transmission mechanism includes a fixed plate fixedly connected to the top of the preparatory furnace, the bottom end of the fixed plate is fixedly connected to a motor, the output end of the motor is fixedly connected to a connecting shaft, the outer wall of the connecting shaft is fixedly connected to a crushing knife, the bottom end of the preparatory furnace is provided with a hoist, and the outer walls on the left and right sides of the preparatory furnace are respectively connected to a first transmission pipe and a second transmission pipe.

[0010] As a preferred embodiment of the present invention, there are two positioning holes and two positioning rods respectively, and the positioning holes and the positioning rods are distributed on the filter plate and the filter box in a bilaterally symmetrical structure.

[0011] As a preferred embodiment of the present invention, the outer wall of the positioning rod fits in close contact with the inner wall of the positioning hole, and the inner wall of the clamping groove opened at the top of the inner wall of the filter box fits in close contact with the outer wall of the filter plate.

[0012] As a preferred embodiment of the present invention, one side of the connecting chute opened on the outer wall of the filter box passes through the outer wall of the filter box, the outer wall of the connecting slide rod fits snugly with the inner wall of the connecting chute, and the length of the connecting slide rod is longer than the inner wall of the connecting chute.

[0013] As a preferred embodiment of the present invention, there are several crushing knives, and the crushing knives are evenly and equidistantly distributed in a cross shape on the outer wall of the connecting shaft.

[0014] As a preferred embodiment of the present invention, the first transmission pipe is arranged above the preparatory furnace, and the second transmission pipe is arranged below the preparatory furnace.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The utility model can also drive the connecting rod to move when pulling the fixed plate to move, and the connecting rod will contact and squeeze the bottom end of the rotating rod. The squeezed rotating rod will rotate clockwise, and its top end will contact and squeeze the force-bearing block, so that the force-bearing block drives the connecting slide bar to move to the right, and the movement of the connecting slide bar can drive the push plate to move to the right, and the dust and impurities at the bottom end of the inner wall of the filter box can be pushed out by the movement of the push plate. During the movement, the push plate will contact and squeeze the baffle, and the squeezed baffle will drive the rotating shaft to rotate, and at the same time drive the torsion spring to rotate, so as to clean the dust and impurities and the dust and impurities falling on the push plate, thereby facilitating cleaning and use by the staff.

[0017] According to the utility model, before incineration, the biomass raw materials are put into the preparatory furnace, and the motor is started synchronously. The output end thereof will drive the connecting shaft and the crushing knife to rotate, and the crushing knife can crush the large pieces of biomass raw materials into small pieces. At the same time, the high-temperature gas burned in the gasification furnace will be transported to the preparatory furnace through the first transmission pipe and the second transmission pipe. In this way, the biomass raw materials can be dried while being chopped, preventing excessive moisture from absorbing heat during the pyrolysis process and affecting the pyrolysis effect. Finally, the processed biomass raw materials are transported to the gasification furnace through the elevator, thereby improving the preparation efficiency of the biomass raw materials.

[0018] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In the attached figure:

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the utility model when viewed from the top;

[0022] Figure 3 This is a schematic diagram of the separation structure of the filter cleaning mechanism of the utility model;

[0023] Figure 4 This is a partial structural diagram of the filter cleaning mechanism of the utility model;

[0024] Figure 5 This is a schematic diagram of the internal cross-sectional structure of the crushing and transmission mechanism of the utility model.

[0025] In the figure: 1. Gasification furnace; 2. Preparatory furnace; 31. Filtering and cleaning mechanism; 311. Support plate; 312. Connecting pipe; 313. Filter box; 314. Filter plate; 315. Positioning hole; 316. Positioning rod; 317. Connecting plate; 318. Spring; 319. Pull rod; 3110. Connecting rod; 3111. Rotating rod; 3112. Connecting slide rod; 3113. Force block; 3114. Torsion spring; 3115. Rotating shaft; 3116. Baffle; 3117. Push plate; 32. Crushing and conveying mechanism; 321. Fixed plate; 322. Motor; 323. Connecting rotating shaft; 324. Crushing knife; 325. Elevator; 326. First conveying pipe; 327. Second conveying pipe. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0027] like Figures 1 to 5 As shown, a biomass pyrolysis and gasification synthesis green methanol system includes a gasifier 1, a preparatory furnace 2 arranged on one side of the gasifier 1, a filtering and cleaning mechanism 31 is provided on the gasifier 1, and a crushing and conveying mechanism 32 is provided in the preparatory furnace 2. The filtering and cleaning mechanism 31 includes a support plate 311 fixedly connected to the outer wall of the gasifier 1, and a filter box 313 is fixedly connected to the top of the support plate 311. The outer wall of the filter box 313 is connected with a connecting pipe 312, and the connecting pipe 312 is connected to the top of the gasifier 1 at one end away from the filter box 313. A clamping groove is provided on the top of the inner wall of the filter box 313, and a filter plate 314 is clamped on the inner wall of the clamping groove. A positioning hole 315 is provided on the outer wall of the filter plate 314. A circular hole is provided on the outer wall of the filter box 313, and a positioning rod 316 is slidably connected to the inner wall of the circular hole. The positioning rod 316 is fixedly connected to the connecting plate 317 at one end away from the circular hole. A spring 318 is fixedly connected, and one end of the spring 318 away from the connecting plate 317 is fixedly connected to the outer wall of the filter box 313. A pull rod 319 is fixedly connected to the outer wall of the connecting plate 317. A connecting rod 3110 is fixedly connected to the outer wall of the connecting plate 317. A rotating rod 3111 is rotatably provided on the outer wall of the filter box 313. A connecting chute is provided on the outer wall of the filter box 313. A connecting slide 3112 is slidably provided on the inner wall of the connecting chute. The connecting slide 311 A force block 3113 is fixedly connected to the outer wall of the connecting slide 3112. A push plate 3117 is fixedly connected to the side of the outer wall opposite the force block 3113. A rotating hole is opened in the inner wall of the filter box 313. A torsion spring 3114 is fixedly connected to the inner wall of the rotating hole. The end of the torsion spring 3114 away from the inner wall of the rotating hole is fixedly connected to a rotating shaft 3115. The outer wall of the rotating shaft 3115 is rotatably arranged on the inner wall of the rotating hole. The bottom end of the outer wall of the rotating shaft 3115 is fixedly connected to a baffle 3116.

[0028] Furthermore, there are two positioning holes 315 and two positioning rods 316 respectively, and the positioning holes 315 and the positioning rods 316 are distributed in a left-right symmetrical structure on the filter plate 314 and the filter box 313, so that the left and right sides of the filter plate 314 can be positioned synchronously, thereby ensuring the installation stability of the filter plate 314.

[0029] Furthermore, the outer wall of the positioning rod 316 fits snugly with the inner wall of the positioning hole 315 , and the inner wall of the snap-fitting groove at the top of the inner wall of the filter box 313 fits snugly with the outer wall of the filter plate 314 , thereby ensuring the installation stability of the filter plate 314 .

[0030] Furthermore, one side of the connecting chute opened on the outer wall of the filter box 313 passes through the outer wall of the filter box 313, and the outer wall of the connecting slide rod 3112 fits well with the inner wall of the connecting chute. The length of the connecting slide rod 3112 is longer than the inner wall of the connecting chute. In this way, it can be ensured that the connecting slide rod 3112 can always block the connecting chute during the sliding process to prevent the loss of internal synthetic gas.

[0031] The crushing and transmission mechanism 32 includes a fixed plate 321 fixedly connected to the top of the preparatory furnace 2, a motor 322 fixedly connected to the bottom end of the fixed plate 321, a connecting shaft 323 fixedly connected to the output end of the motor 322, a crushing knife 324 fixedly connected to the outer wall of the connecting shaft 323, a hoist 325 is provided at the bottom end of the preparatory furnace 2, and a first transmission pipe 326 and a second transmission pipe 327 are respectively connected to the outer walls of the left and right sides of the preparatory furnace 2.

[0032] Furthermore, there are a plurality of crushing knives 324 , which are evenly and equidistantly distributed in a cross-like pattern on the outer wall of the connecting shaft 323 , so that the biomass raw materials can be crushed more evenly.

[0033] Furthermore, the first transmission pipe 326 is connected and arranged above the preparatory furnace 2, and the second transmission pipe 327 is connected and arranged below the preparatory furnace 2. In this way, high-temperature gas can be simultaneously transported to the upper and lower sections of the interior of the preparatory furnace 2 through the first transmission pipe 326 and the second transmission pipe 327 to accelerate the temperature increase inside the preparatory furnace 2.

[0034] The implementation principle of a biomass pyrolysis and gasification system for synthesizing green methanol in this embodiment is as follows: the biomass raw materials burned in the gasifier 1 will produce synthesis gas, which is then transmitted to the filter box 313 through the connecting pipe 312, and the synthesis gas is filtered by the filter plate 314. When the filter plate 314 needs to be replaced or disassembled, the pull rod 319 can be pulled to drive the fixed plate 321 to move outward. At the same time, the fixed plate 321 will drive the positioning rod 316 to move outward, and then drive the spring 318 to stretch. At this time, the positioning rod 316 will be separated from the inner wall of the positioning hole 315 opened on the outer wall of the filter plate 314, releasing the limiting effect on the filter plate 314, and then the filter plate 314 will be separated from the inside of the filter box 313, completing the disassembly. At the same time, when pulling the fixed plate 321 to move, it can also drive the connecting rod 3110 to move. The baffle 3116 is squeezed and the rotating shaft 3115 is driven by the torsion spring 3114 to rotate, thereby driving the dust and impurities and the dust impurities falling on the push plate 3117 to be cleaned, thereby facilitating the cleaning of the staff.

[0035] Before incineration, the biomass raw materials are put into the preparatory furnace 2, and the motor 322 is started synchronously. Its output end will drive the connecting shaft 323 and the crushing knife 324 to rotate. The crushing knife 324 can crush large pieces of biomass raw materials into small pieces. At the same time, the high-temperature gas burned in the gasification furnace 1 will be transported to the preparatory furnace 2 through the first transmission pipe 326 and the second transmission pipe 327. In this way, the biomass raw materials can be dried while being chopped to prevent excessive moisture from absorbing heat during the pyrolysis process and affecting the pyrolysis effect. Finally, the processed biomass raw materials are transported to the gasification furnace 1 through the elevator 325, which can improve the preparation efficiency of the biomass raw materials.

Claims

1. A biomass pyrolysis and gasification system for synthesizing green methanol, comprising a gasifier (1); The preparatory furnace (2) provided on one side of the gasification furnace (1) is characterized in that: The gasification furnace (1) is provided with a filtering and cleaning mechanism (31), and the preparatory furnace (2) is provided with a crushing and conveying mechanism (32). The filtering and cleaning mechanism (31) comprises a support plate (311) fixedly connected to the outer wall of the gasification furnace (1): The top of the support plate (311) is fixedly connected to a filter box (313), and a connecting pipe (312) is provided on the outer wall of the filter box (313). The connecting pipe (312) is connected to the top of the gasifier (1) at one end away from the filter box (313). A clamping groove is provided on the top of the inner wall of the filter box (313), and a filter plate (314) is clamped on the inner wall of the clamping groove. A positioning hole (315) is provided on the outer wall of the filter plate (314). A circular hole is provided on the outer wall of the filter box (313), and a positioning rod (316) is slidably connected to the inner wall of the circular hole. The positioning rod (316) is fixedly connected to a connecting plate (317) at one end away from the circular hole. A spring (318) is fixedly connected to the outer wall of one side of the connecting plate (317). The spring (318) is fixedly connected to the outer wall of the filter box (313) at one end away from the connecting plate (317). The outer wall of one side of the connecting plate (317) is fixedly connected to the outer wall of the filter box (313). The connecting plate (317) is fixedly connected with a pull rod (319), the outer wall of the connecting plate (317) is fixedly connected with a connecting rod (3110), the outer wall of one side of the filter box (313) is rotatably provided with a rotating rod (3111), the outer wall of the filter box (313) is provided with a connecting chute, the inner wall of the connecting chute is slidably provided with a connecting slide rod (3112), the outer wall of the connecting slide rod (3112) is fixedly connected with a force block (3113), the connecting slide rod (3112) is fixedly connected with a force block (3113), and the connecting slide rod (3112) is fixedly connected with a force block (3113). ) A push plate (3117) is fixedly connected to one side of the opposing force block (3113) on the outer wall, a rotating hole is opened on the inner wall of the filter box (313), a torsion spring (3114) is fixedly connected to the inner wall of the rotating hole, and one end of the torsion spring (3114) away from the inner wall of the rotating hole is fixedly connected to a rotating shaft (3115), the outer wall of the rotating shaft (3115) is rotatably set on the inner wall of the rotating hole, and the bottom end of the outer wall of the rotating shaft (3115) is fixedly connected to a baffle (3116).

2. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 1, characterized in that: The crushing and transmission mechanism (32) comprises a fixed plate (321) fixedly connected to the top of the preparatory furnace (2), a motor (322) fixedly connected to the bottom end of the fixed plate (321), a connecting shaft (323) fixedly connected to the output end of the motor (322), a crushing knife (324) fixedly connected to the outer wall of the connecting shaft (323), a hoist (325) provided at the bottom end of the preparatory furnace (2), and a first transmission pipe (326) and a second transmission pipe (327) respectively connected to the outer walls of the left and right sides of the preparatory furnace (2).

3. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 1, characterized in that: There are two positioning holes (315) and two positioning rods (316), and the positioning holes (315) and the positioning rods (316) are distributed on the filter plate (314) and the filter box (313) in a bilaterally symmetrical structure.

4. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 1, characterized in that: The outer wall of the positioning rod (316) fits in contact with the inner wall of the positioning hole (315), and the inner wall of the clamping groove formed at the top end of the inner wall of the filter box (313) fits in contact with the outer wall of the filter plate (314).

5. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 1, characterized in that: One side of the connecting chute provided on the outer wall of the filter box (313) passes through the outer wall of the filter box (313), the outer wall of the connecting slide rod (3112) fits snugly with the inner wall of the connecting chute, and the length of the connecting slide rod (3112) is longer than the inner wall of the connecting chute.

6. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 2, characterized in that: There are a plurality of crushing knives (324), and the crushing knives (324) are evenly and equidistantly distributed in a cross-shaped manner on the outer wall of the connecting shaft (323).

7. The biomass pyrolysis and gasification system for synthesizing green methanol according to claim 2, characterized in that: The first transmission pipe (326) is arranged above the preparatory furnace (2) and the second transmission pipe (327) is arranged below the preparatory furnace (2).