Rotary vacuum pouring device

The design of the rotary vacuum pouring device solves the problems of large manual operation and low efficiency in multi-mold pouring, and realizes automated and efficient multi-mold pouring operation.

CN223338339UActive Publication Date: 2025-09-16FUJIAN SHENGXING FOUNDRY CO LTD
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Patent Information

Application Number
CN202422535141.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-16
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the existing vacuum casting technology, multiple molds need to be operated one by one when casting, resulting in large amounts of manual operation and low casting efficiency.

Method used

A rotary vacuum casting device is designed. Through the combination of a mixing mechanism, a rotating mechanism and a discharge mechanism, the automatic casting of multiple molds is realized. The raw materials are stirred by a stirring rod and automatically injected into the mold through a discharge pipe. Combined with a stepper motor to drive the rotation of the base, continuous casting of multiple molds is achieved.

Benefits of technology

The pouring efficiency of the vacuum pouring device is improved, the automation and continuous operation of multiple molds are realized, and the manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary type vacuum pouring device which comprises a box body, a material mixing mechanism is rotatably installed on the upper portion of the inner side of the box body, a stirring barrel for containing raw materials and a stirring rod for stirring the raw materials are installed on the material mixing mechanism, and a rotating mechanism is installed at the bottom of the inner side of the box body. Raw materials to be poured are poured into the stirring barrel and stirred through the stirring rod, the material mixing mechanism is rotated at the moment, the stirred raw materials are poured into the discharging groove in the flat plate, the raw materials are injected into the mold through the discharging pipe at the moment, and after pouring of one mold is completed, the raw materials can be poured into the mold through the rotating mechanism. According to the vacuum pouring device, the base is rotated to enable the other mold to rotate to the position below the discharging pipe, then the discharging pipe is connected with the molds for pouring, and the like, the multiple molds on the base are poured one by one in a rotating mode, so that pouring of the multiple molds can be automatically completed through one-time feeding, and the pouring efficiency of the vacuum pouring device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum casting, in particular to a rotary vacuum casting device. Background Art

[0002] Vacuum casting is an advanced manufacturing process that mainly involves the pouring or injection of materials under a vacuum environment. Vacuum casting technology refers to a casting method in which the mold is placed in a vacuum furnace and the melting, pouring and solidification processes are completed under vacuum conditions. This technology effectively removes bubbles and impurities in the castable by creating a vacuum environment, thereby improving the intrinsic and external quality of the product.

[0003] Currently, during the vacuum pouring process, when pouring multiple identical molds, only one mold can be poured at a time, and then the equipment door must be opened to take out the mold and then a new mold must be put in for pouring. This requires a lot of manual operation and has low pouring efficiency.

[0004] Therefore, a rotary vacuum casting device is proposed to solve the above problems. Utility Model Content

[0005] 1. Technical problems to be solved by the utility model

[0006] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a rotary vacuum pouring device, which aims to solve the problem that when pouring multiple identical molds under the existing technology, only one mold can be poured at a time, and then the equipment door must be opened to take out the mold and then a new mold must be put in for pouring, resulting in a large amount of manual operation and low pouring efficiency.

[0007] 2. Technical solution

[0008] To achieve the above objectives, the present invention provides the following technical solutions:

[0009] A rotary vacuum pouring device comprises a box body, a mixing mechanism is rotatably installed on the upper inner side of the box body, a mixing drum for containing raw materials and a stirring rod for stirring the raw materials are installed on the mixing mechanism, a rotating mechanism is installed on the inner bottom of the box body, a base that can be rotated in steps is installed on the rotating mechanism, a plurality of molds are installed at equal intervals on the top of the base, and a pouring port is opened on the top of each mold, a discharge mechanism is installed on the inner side of the box body between the mixing mechanism and the rotating mechanism, a flat plate is installed on the discharge mechanism, a discharge trough is opened on the top of the flat plate, the bottom discharge port of the discharge trough is connected to a discharge pipe, and the discharge pipe can be inserted into the pouring port on the top of the mold after the flat plate moves downward.

[0010] As a preferred solution of the present invention, a vacuum machine is installed on the box body, and the interior of the box body can be vacuumed by the vacuum machine.

[0011] As a preferred solution of the present invention, a rectangular frame is installed on the mixing mechanism, and rotating shafts are symmetrically connected to both side surfaces of the rectangular frame. One end of one of the rotating shafts is connected to motor 2, and motor 2 is installed inside the box shell. When motor 2 rotates, it can drive the rectangular frame to rotate counterclockwise.

[0012] As a preferred solution of the present invention, a motor is installed on the top of the rectangular frame, a stirring rod is installed on the inner top of the rectangular frame, the motor drives the stirring rod to rotate, a stirring drum is clamped on the inner bottom of the rectangular frame, and the stirring rod is located on the inner side of the stirring drum.

[0013] As a preferred solution of the present invention, electric push rods are installed at the four corners of the top of the flat plate, and one end of the electric push rod is fixed to the inner wall of the box.

[0014] As a preferred solution of the present invention, an electric control valve is installed on the outer ring surface of the bottom of the feed pipe. After the feed pipe completes pouring a mold, the electric control valve automatically closes and automatically opens when the feed pipe is inserted into the mold pouring port again.

[0015] As a preferred solution of the present invention, a stepper motor is embedded in the top center of the base, the body of the stepper motor is located in the box shell and the rotating shaft is connected to the base, a plurality of feeding troughs are evenly opened on the top of the base, and the molds are respectively installed in each feeding trough, and each time the stepper motor rotates once, a pouring port of the mold is located directly below the discharge pipe.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model pours the casting raw materials into the mixing drum and stirs them through the stirring rod, and vacuums the interior of the box, moves the flat plate downward to insert the feeding pipe into the injection port of a mold, and rotates the mixing mechanism to pour the stirred raw materials into the feeding trough on the flat plate. At this time, the raw materials are injected into the mold through the feeding pipe. After the casting of one mold is completed, the feeding pipe is moved upward, and the base is rotated to rotate another mold to the bottom of the feeding pipe, and then the feeding pipe is connected to the mold for casting, and so on, multiple molds on the base are cast one by one by rotation, so that the casting of multiple molds can be automatically completed by one loading, thereby effectively improving the casting efficiency of the vacuum casting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of a rotary vacuum casting device of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of a box of a rotary vacuum casting device of the utility model;

[0021] Figure 3 This is an enlarged structural diagram of a mixing mechanism of a rotary vacuum casting device of the utility model;

[0022] Figure 4 This is a schematic structural diagram of a blanking mechanism of a rotary vacuum casting device of the utility model;

[0023] Figure 5 This is an expanded view of the rotating mechanism structure of a rotary vacuum casting device of the utility model.

[0024] In the figure: 1. Box body; 2. Mixing mechanism; 21. Rectangular frame; 22. Motor 1; 23. Rotating shaft; 24. Motor 2; 25. Mixing drum; 26. Mixing rod; 3. Unloading mechanism; 31. Flat plate; 32. Electric push rod; 33. Unloading chute; 34. Unloading pipe; 35. Electric control valve; 4. Rotating mechanism; 41. Base; 42. Stepping motor; 43. Loading chute; 44. Mold. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] Example:

[0027] See also Figure 1-5The present embodiment provides a rotary vacuum pouring device, comprising a box body 1, a mixing mechanism 2 is rotatably mounted on the upper inner side of the box body 1, a mixing drum 25 for containing raw materials and a stirring rod 26 for stirring the raw materials are mounted on the mixing mechanism 2, a rotating mechanism 4 is mounted on the inner bottom of the box body 1, a base 41 capable of stepwise rotation is mounted on the rotating mechanism 4, a plurality of molds 44 are mounted at equal intervals on the top of the base 41, a pouring port is provided on the top of each mold 44, a discharge mechanism 3 is mounted on the inner side of the box body 1 between the mixing mechanism 2 and the rotating mechanism 4, a flat plate 31 is mounted on the discharge mechanism 3, a discharge trough 33 is provided on the top of the flat plate 31, a discharge port at the bottom of the discharge trough 33 is connected to a discharge pipe 34, and after the flat plate 31 moves downward, the discharge pipe 34 can be inserted into the pouring port on the top of the mold 44. During use, the raw materials to be poured are poured into the mixing drum 25 and stirred through the stirring rod 26, and the interior of the box body 1 is vacuumed. The flat plate 31 is moved downward so that the feed pipe 34 is inserted into the injection port of a mold 44. At this time, the mixing mechanism 2 is rotated so that the stirred raw materials are poured into the feed trough 33 on the flat plate 31. At this time, the raw materials are injected into the mold 44 through the feed pipe 34. After the casting of one mold 44 is completed, the feed pipe 34 is moved upward, and the base 41 is rotated to rotate the other mold 44 to the bottom of the feed pipe 34. The feed pipe 34 is then connected to the mold 44 for casting, and so on. The multiple molds 44 on the base 41 are cast one by one by rotation, so that the casting of multiple molds 44 can be automatically completed at one time, effectively improving the casting efficiency of the vacuum casting device.

[0028] In this embodiment, if Figure 2 、 Figure 3 and Figure 4 As shown, a rectangular frame 21 is installed on the mixing mechanism 2, and rotating shafts 23 are symmetrically connected to the two side surfaces of the rectangular frame 21. One end of one rotating shaft 23 is connected to a second motor 24, and the second motor 24 is installed inside the shell of the box body 1. When the second motor 24 rotates, it can drive the rectangular frame 21 to rotate counterclockwise, so that the raw materials in the mixing drum 25 can be poured into the discharge trough 33 after the rectangular frame 21 rotates.

[0029] In this embodiment, if Figure 2 and Figure 3 As shown, a motor 22 is installed on the top of the rectangular frame 21, and a stirring rod 26 is installed on the inner top of the rectangular frame 21. The motor 22 drives the stirring rod 26 to rotate. A stirring drum 25 is clamped on the inner bottom of the rectangular frame 21. The stirring rod 26 is located on the inner side of the stirring drum 25. Therefore, after the raw materials are poured into the mixing drum 25, they can be stirred evenly by the stirring rod 26.

[0030] In this embodiment, if Figure 2 and Figure 4As shown, electric push rods 32 are installed at the four corners of the top of the flat plate 31, and one end of the electric push rods 32 is fixed on the inner wall of the box body 1. Therefore, the flat plate 31 can move vertically up and down under the drive of the electric push rods 32, making it convenient to insert and remove the discharge pipe 34 from the pouring port of the mold 44.

[0031] In this embodiment, if Figure 4 and Figure 5 As shown, a stepper motor 42 is embedded in the top center of the base 41. The body of the stepper motor 42 is located in the shell of the box body 1 and the rotating shaft is connected to the base 41. A plurality of feeding troughs 43 are evenly opened on the top of the base 41, and the molds 44 are respectively installed in each feeding trough 43. Each time the stepper motor 42 rotates once, the pouring port of a mold 44 is located directly below the discharge pipe 34. Therefore, after completing the pouring of one mold 44, the stepper motor 42 is rotated once to pour another mold in the same way. This is repeated to complete the pouring operation of all the molds 44 on the base 41.

[0032] Working principle: When the vacuum pouring device is in use, the raw materials to be poured are first poured into the mixing drum 25 and stirred by the stirring rod 26, and the interior of the box body 1 is vacuumed. At this time, the electric push rod 32 drives the flat plate 31 to move vertically downward, so that the bottom of the discharge pipe 34 is inserted into the pouring port at the top of a mold 44, and then the motor 24 rotates to drive the rectangular frame 21 to rotate counterclockwise, and the raw materials in the mixing drum 25 are poured into the discharge trough 33 after the rectangular frame 21 rotates and enters the discharge pipe 34. At this time, the raw materials are poured into the mold 44 through the discharge pipe 34. After completing the pouring of one mold 44, the stepping motor 42 is rotated once to pour another mold in the same way. This is repeated to complete the pouring operation of all molds 44 on the base 41, so that the pouring of multiple molds 44 can be automatically completed at one time, effectively improving the pouring efficiency of the vacuum pouring device.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A rotary vacuum casting device, comprising a box (1), characterized in that: A mixing mechanism (2) is rotatably mounted on the upper inner side of the box body (1), and a mixing drum (25) for containing raw materials and a stirring rod (26) for stirring the raw materials are mounted on the mixing mechanism (2). A rotating mechanism (4) is mounted on the bottom inner side of the box body (1), and a base (41) capable of stepping rotation is mounted on the rotating mechanism (4). A plurality of molds (44) are mounted at equal intervals on the top of the base (41), and a pouring port is provided on the top of each mold (44). A discharge mechanism (3) is mounted on the inner side of the box body (1) between the mixing mechanism (2) and the rotating mechanism (4), and a plate (31) is mounted on the discharge mechanism (3), and a discharge trough (33) is provided on the top of the plate (31). The bottom discharge port of the discharge trough (33) is connected to a discharge pipe (34), and the plate (31) can be inserted into the pouring port on the top of the mold (44) after moving downward.

2. A rotary vacuum casting device according to claim 1, characterized in that: A vacuum machine is installed on the box body (1), and the interior of the box body (1) can be vacuumed by the vacuum machine.

3. A rotary vacuum casting device according to claim 2, characterized in that: A rectangular frame (21) is mounted on the mixing mechanism (2), and rotating shafts (23) are symmetrically connected to both sides of the rectangular frame (21). One end of one rotating shaft (23) is connected to a second motor (24), and the second motor (24) is mounted inside the housing of the box (1). When the second motor (24) rotates, it can drive the rectangular frame (21) to rotate counterclockwise.

4. A rotary vacuum casting device according to claim 3, characterized in that: A motor (22) is installed on the top of the rectangular frame (21), a stirring rod (26) is installed on the inner top of the rectangular frame (21), the motor (22) drives the stirring rod (26) to rotate, a stirring drum (25) is clamped on the inner bottom of the rectangular frame (21), and the stirring rod (26) is located on the inner side of the stirring drum (25).

5. A rotary vacuum casting device according to claim 4, characterized in that: Electric push rods (32) are installed at the four corners of the top of the flat plate (31), and one end of the electric push rod (32) is fixed on the inner wall of the box body (1).

6. The rotary vacuum casting device according to claim 1, characterized in that: An electric control valve (35) is sleeved and installed on the outer ring surface of the bottom of the feed pipe (34). After the feed pipe (34) has finished pouring a mold (44), the electric control valve (35) is automatically closed and automatically opened at the pouring port of the mold (44) when the feed pipe (34) is inserted again.

7. The rotary vacuum casting device according to claim 6, characterized in that: A stepper motor (42) is embedded in the center of the top of the base (41). The body of the stepper motor (42) is located in the shell of the box (1) and the rotating shaft is connected to the base (41). A plurality of feeding troughs (43) are evenly opened on the top of the base (41). The mold (44) is respectively installed in each feeding trough (43). Each time the stepper motor (42) rotates once, a pouring port of a mold (44) is located directly below the discharge pipe (34).