Pneumatic tool for power box cover plate
The pneumatic tooling of the power box cover utilizes the lever principle and the design of the support column limit slot to solve the problem of low production efficiency in the existing technology and achieve rapid clamping and safe processing.
Patent Information
- Application Number
- CN202422697658.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing processing and fixing method of the power box cover leads to low production efficiency, slow clamping speed, large occupied area, and the contact part between the tooling and the cover cannot be processed, which brings inconvenience to the staff.
A pneumatic tooling for the power box cover is used, which uses the lever principle to drive the pressure rod through the cylinder to compact the material, reduce the contact area between the tooling and the material, and use support columns and limit slots to improve the stability of the material.
It improves the material clamping speed, reduces the occupied area, avoids the contact between tooling and materials, and improves production safety and processing convenience.
Smart Images

Figure CN223338964U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic tooling, in particular to a pneumatic tooling for a power box cover. Background Art
[0002] Tooling, or process equipment, refers to the various tools used in the manufacturing process, including cutting tools, fixtures, molds, measuring tools, inspection fixtures, auxiliary tools, clamping tools, and workstation equipment. A fixture is a device used to secure the workpiece during mechanical manufacturing, positioning it in the correct position for construction or testing. Broadly speaking, any device used to quickly, conveniently, and safely install a product at any step in the manufacturing process can be called a clamping device.
[0003] The power box is usually provided with a cover plate, and the entire top surface of the cover plate usually needs to be processed with heat dissipation fins to improve the heat dissipation efficiency of the cover plate. The conventional processing method is to place the entire cover plate flat on the tooling, and then fix it with a clamp before processing it. However, this fixing method is not only slow in clamping speed and occupies a large area, but also the part where the clamp contacts the cover plate cannot be processed, which brings great inconvenience to the processing staff. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a pneumatic tooling for a power box cover to solve the technical problem of low production efficiency in the prior art.
[0005] The utility model is realized by the following technical solutions: a pneumatic tooling for a power box cover, comprising a base, a cylinder, a support column and a pressure rod;
[0006] A fixing plate is provided on the base, and the fixing plate is located at an edge of one side of the top surface of the base;
[0007] The cylinder is arranged on the other side of the top surface of the base;
[0008] The support column is arranged on the base, and the support column and the cylinder are arranged side by side;
[0009] One end of the pressure rod is connected to the piston rod of the cylinder, the middle part of the pressure rod is rotatably connected to the support column, and the other end of the pressure rod is located just above the fixing plate.
[0010] In a possible implementation, a pressing block is provided at the other end of the pressing rod, and the pressing block is located above the fixing plate.
[0011] In a possible embodiment, the other end of the pressure rod is bent downward to form a bending portion, the pressure block is provided with a through hole and a limit pin, the bending portion extends into the through hole, and the limit pin is passed through the bending portion.
[0012] In a possible implementation manner, a first limiting groove is provided on the top of the fixing plate, and the first limiting groove is used to limit the material.
[0013] In a possible implementation manner, a rotating shaft is provided at the top end of the support column, a rotating hole is provided in the middle portion of the pressure rod, and the rotating shaft extends into the rotating hole.
[0014] In a possible embodiment, a second limiting groove is provided at the top of the support column, the rotating shaft is arranged in the second limiting groove, and a fastener is further provided at the top of the support column, and the fastener is in conflict with the rotating shaft.
[0015] In a possible implementation, the base includes a panel and supporting legs, the cylinder and the supporting column are arranged at the upper end of the panel, and the supporting legs are arranged at the lower end of the panel.
[0016] In a possible implementation manner, there are multiple cylinders, multiple support columns, and multiple pressure rods, and the multiple cylinders, the support columns, and the pressure rods are evenly spaced along the length direction of the base.
[0017] Compared with the existing technology, the beneficial effect of the present invention is that: the present tooling utilizes the lever principle, so that when the piston rod of the cylinder rises, one end of the pressure rod drives up and the other end falls, thereby realizing the pressing effect of the pressure rod on the material, greatly improving the clamping speed of the material, and the material is fixed on the side of the tooling, reducing the area occupied by the material on the tooling, and avoiding contact between the tooling and the surface to be processed of the material, which brings great convenience to the processing of the staff, and at the same time improves the production safety factor, avoiding accidents of the operator's hand being pressed by the cylinder due to operational errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of the pneumatic tooling for the power box cover of the present utility model;
[0019] Figure 2 This is a structural diagram of the pressing assembly in the pneumatic tooling of the power box cover of the present invention;
[0020] Figure 3 This is an exploded schematic diagram of the pressing assembly in the pneumatic tooling of the power box cover of the present invention;
[0021] Figure 4 This is a structural diagram of the base in the pneumatic tooling of the power box cover of the present invention;
[0022] Figure 5 This is a schematic diagram of the structure of the power box cover after the pneumatic tooling of the utility model clamps the cover.
[0023] In the picture:
[0024] 100, base; 101, fixing plate; 102, first limiting groove; 103, panel; 104, support leg;
[0025] 200, cylinder;
[0026] 300, support column; 301, rotating shaft; 302, second limiting groove; 303, fastener;
[0027] 400, pressure rod; 401, pressure block; 402, bending portion; 403, limit pin; 404, rotating hole. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0029] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0030] In addition, the descriptions of "first", "second", etc. in this application are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0031] like Figure 1-4The pneumatic tooling of a power box cover shown in the figure includes a base 100, a cylinder 200, a support column 300 and a pressure rod 400; a fixed plate 101 is provided on the base 100, and the fixed plate 101 is located at the edge of one side of the top surface of the base 100; the cylinder 200 is arranged on the other side of the top surface of the base 100; the support column 300 is arranged on the base 100, and the support column 300 and the cylinder 200 are arranged side by side; one end of the pressure rod 400 is connected to the piston rod of the cylinder 200, the middle part of the pressure rod 400 is rotatably connected to the support column 300, and the other end of the pressure rod 400 is located directly above the fixed plate 101. Specifically, the cylinder 200 is fixedly connected to the base 100 by bolts, and the piston rod of the cylinder 200 is located in the vertical direction. A connecting hole is provided at the end of the pressure rod 400, and the piston rod is connected to the pressure rod 400 through the connecting hole. The support column 300 and the fixed plate 101 are also fixed to the base 100 by bolts, and the bolts on the fixed plate 101 are embedded to avoid the bolts from affecting the materials fastened on the fixed plate 101, which is beneficial to improving the overall stability of the tooling.
[0032] The beneficial effect of the present invention is that the tooling utilizes the lever principle so that when the piston rod of the cylinder 200 rises, one end of the pressure rod 400 is driven to rise and the other end is driven to fall, thereby realizing the pressing effect of the pressure rod 400 on the material, greatly improving the clamping speed of the material, and the material is fixed to the side of the tooling, reducing the area occupied by the material on the tooling, and avoiding contact between the tooling and the surface to be processed of the material, which brings great convenience to the processing of the staff, and at the same time improves the production safety factor, avoiding accidents caused by the operator's hand being pressed by the cylinder 200 due to operational errors.
[0033] Please refer to Figure 2 In one possible embodiment, a pressing block 401 is provided at the other end of the pressing rod 400, and the pressing block 401 is located above the fixed plate 101. It is easy to understand that the provision of the pressing block 401 can increase the contact area between the tooling and the material, thereby improving the stability of the tooling in clamping the material.
[0034] Please refer to Figure 3 In one possible embodiment, the other end of the pressure rod 400 is bent downward to form a bent portion 402. The pressure block 401 is provided with a through hole and a stop pin 403. The bent portion 402 extends into the through hole, and the stop pin 403 is passed through the bent portion 402. It is easy to understand that the pressure block 401 is fixed to the pressure rod 401 by the stop pin 403. When the pressure block 401 wears out and needs to be removed, it can be easily removed by simply pulling out the stop pin 403.
[0035] Please refer to Figure 4In one possible embodiment, a first limiting groove 102 is provided on the top of the fixing plate 101. The first limiting groove 102 is used to limit the material. It should be noted that when clamping materials with this fixture, simply place the material in the first limiting groove 102, then activate the cylinder 200 to press the pressure block 401 downward to secure the material. The first limiting groove 102 prevents the material from accidentally sliding horizontally, thereby improving the stability of the fixture in securing the material.
[0036] Please refer to Figure 3 In one possible embodiment, a rotating shaft 301 is provided at the top of the support column 300, and a rotating hole 404 is provided in the middle of the pressure rod 400, into which the rotating shaft 301 extends. It is easy to understand that by providing the rotating shaft 301 at the top of the support column 300 and passing through the rotating hole 404 located in the middle of the pressure rod 400, the pressure rod 400 is rotatably connected to the support column 300, thereby making the support column 300 serve as a fulcrum for the pressure rod 400, and thus allowing the pressure plate to compress or loosen the material using the principle of leverage under the drive of the cylinder 200.
[0037] Please refer to Figure 3 In one possible embodiment, a second limiting groove 302 is provided at the top of the support column 300, and the rotating shaft 301 is disposed in the second limiting groove 302. A fastener 303 is also provided at the top of the support column 300, and the fastener 303 interferes with the rotating shaft 301. It should be noted that the second limiting groove 302 can provide a mounting base for the rotating shaft 301 and limit the rotating shaft 301 to prevent it from accidentally moving. The fastener 303 can fix the rotating shaft 301 to prevent it from accidentally rotating. This design can facilitate the separation of the pressure rod 400 from the support column 300. When the pressure rod 400 needs to be disassembled, the staff only needs to unscrew the fastener 303 to remove the pressure rod 400 and the rotating shaft 301, and can easily pull the rotating shaft 301 out of the rotating hole 404.
[0038] Please refer to Figure 4 In one possible embodiment, the base 100 includes a panel 103 and support legs 104. The cylinder 200 and support column 300 are disposed at the upper end of the panel 103, and the support legs 104 are disposed at the lower end of the panel 103. It is easy to understand that there are multiple support legs 104, and the multiple support legs 104 are evenly spaced along the length of the panel 103. The support legs 104 are arranged to ensure that the panel 103 is at a certain height from the bottom surface, so that the material can be suspended in the air after being fixed to the panel 103, providing convenience for the operator.
[0039] Please refer to Figure 1In one possible embodiment, there are multiple cylinders 200, support columns 300, and pressure rods 400, and the multiple cylinders 200, support columns 300, and pressure rods 400 are evenly spaced along the length of the base 100. It should be noted that one cylinder 200, one support column 300, and one pressure rod 400 together form a compression assembly, and one compression assembly is used to compress a part of the material. By providing multiple compression assemblies to compress different parts of the material, the tooling's tightness on the material is improved.
[0040] Please refer to Figure 5 The clamping process of this tooling is briefly described as follows: taking the power box cover as an example, the cylinder 200 drives the piston rod to descend, and the piston rod drives one end of the pressure rod 400 to descend and the other end to rise, and drives the pressure block 401 to rise. The operator puts the side wall of the power box cover into the first limiting groove 102, and then makes the cylinder 200 drive the piston rod to rise, and the piston rod drives one end of the pressure rod 400 to rise and the other end to descend, and drives the pressure block 401 to descend, so that the pressure block 401 conflicts with the power box cover. The power box cover is fixed to the side of the tooling under the clamping of the fixing plate 101 and the pressure block 401, which greatly improves the clamping and disassembly speed of the power box cover. Moreover, on the whole, the power box cover is suspended on the tooling, which also provides great convenience for the processing of the power box cover.
[0041] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A pneumatic tooling for a power box cover, characterized in that: It includes a base, a cylinder, a support column and a pressure rod; A fixing plate is provided on the base, and the fixing plate is located at an edge of one side of the top surface of the base; The cylinder is arranged on the other side of the top surface of the base; The support column is arranged on the base, and the support column and the cylinder are arranged side by side; One end of the pressure rod is connected to the piston rod of the cylinder, the middle part of the pressure rod is rotatably connected to the support column, and the other end of the pressure rod is located just above the fixing plate.
2. The pneumatic tooling for the power box cover according to claim 1, characterized in that: The other end of the pressure rod is provided with a pressure block, and the pressure block is located above the fixing plate.
3. The pneumatic tooling for the power box cover according to claim 2, characterized in that: The other end of the pressure rod is bent downward to form a bending portion. The pressure block is provided with a through hole and a limiting pin. The bending portion extends into the through hole, and the limiting pin is passed through the bending portion.
4. The pneumatic tooling for the power box cover according to claim 1, characterized in that: A first limiting groove is provided on the top of the fixing plate, and the first limiting groove is used to limit the material.
5. The pneumatic tooling for the power box cover according to claim 1, characterized in that: A rotating shaft is provided at the top end of the support column, a rotating hole is provided in the middle of the pressure rod, and the rotating shaft extends into the rotating hole.
6. The pneumatic tooling for the power box cover according to claim 5, characterized in that: A second limiting groove is provided at the top of the support column, and the rotating shaft is arranged in the second limiting groove. A fastener is also provided at the top of the support column, and the fastener conflicts with the rotating shaft.
7. The pneumatic tooling for the power box cover according to claim 1, characterized in that: The base includes a panel and supporting legs, the cylinder and the supporting column are arranged at the upper end of the panel, and the supporting legs are arranged at the lower end of the panel.
8. The pneumatic tooling for the power box cover according to claim 1, characterized in that: There are multiple cylinders, support columns and pressure rods, and the multiple cylinders, support columns and pressure rods are evenly spaced along the length direction of the base.