Condensate water recycling device and air handling unit assembly

By installing a condensate recovery and utilization device in the air-conditioning system and utilizing the reverse flow of condensate and refrigerant for heat exchange, the energy waste problem caused by directly discharging condensate out of the vehicle is solved, efficient energy utilization is achieved, and air-conditioning refrigeration energy consumption is reduced.

CN223340406UActive Publication Date: 2025-09-16GAC AION NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202422756044.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In the prior art, condensed water is directly discharged outside the vehicle, resulting in energy waste and failure to effectively utilize it, thereby increasing the energy consumption of vehicle air conditioning and refrigeration.

Method used

A condensed water recycling device is designed. By setting a heat exchange pipeline and a condensed water pipe in the shell, the condensed water and the refrigerant flow in the opposite direction to exchange heat, and the condensed water is used to cool the high-temperature refrigerant to reduce energy consumption.

Benefits of technology

The energy of condensed water is effectively utilized to reduce energy consumption during vehicle air conditioning cooling and improve energy utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a condensate water recovery device and an air handling unit assembly, and relates to the technical field of automobile air conditioners. The condensate water recycling device comprises a shell, a first space is formed in the shell, a discharge port is formed in the shell, and the first space communicates with the outside through the discharge port; a heat exchange pipeline is arranged in the first space, and the two ends of the heat exchange pipeline penetrate through the shell and are used for circulating refrigerants; one end of the condensate pipe is connected with the evaporator to receive condensate water, and the other end of the condensate pipe is communicated with the first space; the heat exchange pipeline is arranged in the shell, the two ends of the heat exchange pipeline are communicated between the condenser and the electronic expansion valve, condensate water borne by the condensate pipe is introduced into the first space, a high-temperature refrigerant discharged from the condenser is introduced into the heat exchange pipeline, and the high-temperature refrigerant is cooled through the low-temperature condensate water; the energy in the condensate water can be utilized, and the energy consumption during refrigeration of the vehicle air conditioner is effectively reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of automobile air-conditioning, and in particular to a condensed water recovery and utilization device and an air-conditioning box assembly. Background Art

[0002] Condensed water is liquid water formed by the heat dissipation of water vapor. In the summer, due to the high temperature, people will use the car air conditioner extensively when driving. When the air conditioner is in operation, condensed water will be generated on the surface of the evaporator. In the existing technology, the condensed water is usually discharged directly to the outside of the car through the condensation water pipe under the evaporator after it is generated. Since the temperature of the condensed water is relatively low, directly discharging it outside the car will undoubtedly cause energy waste. Reasonable use of condensed water can effectively reduce the energy consumption of vehicle air conditioning during cooling. Utility Model Content

[0003] In view of the deficiencies in the prior art, the present application provides a condensate recovery and utilization device and an air conditioning box assembly to solve the above problems.

[0004] In a first aspect, the present application provides a condensed water recycling device, comprising:

[0005] a housing, wherein the housing has a first space therein, and a discharge port is formed on the housing, and the first space is connected to the outside through the discharge port;

[0006] a heat exchange pipeline, the heat exchange pipeline being arranged in the first space and having both ends passing through the shell for circulating refrigerant;

[0007] A condensation water pipe, one end of which is connected to the evaporator to receive condensation water, and the other end of which is communicated with the first space.

[0008] According to the technical solutions provided in certain embodiments of the present application, the condensed water pipe is connected to one end of the shell, and the discharge port is opened on an end of the shell away from the condensed water pipe.

[0009] According to the technical solutions provided in certain embodiments of the present application, the flow direction of the condensed water in the shell is opposite to the flow direction of the refrigerant in the heat exchange pipeline.

[0010] According to the technical solutions provided in certain embodiments of the present application, a first branch pipe is connected to the housing, and the free end of the first branch pipe has the discharge port.

[0011] According to the technical solutions provided in certain embodiments of the present application, the shell and the heat exchange pipeline are coaxially arranged.

[0012] In a second aspect, the present application provides an air-conditioning box assembly, comprising a condensed water recovery and utilization device as described above, and also comprising an electronic expansion valve, wherein the input end of the electronic expansion valve is connected to the heat exchange pipeline, and the output end thereof is connected to the evaporator.

[0013] According to the technical solutions provided in certain embodiments of the present application, the output end of the evaporator is connected to the compressor via a first pipeline; the heat exchange pipeline is detachably connected to the first pipeline.

[0014] Compared with the prior art, the present application has the following beneficial effects: the present application provides a condensed water recovery and utilization device and an air-conditioning box assembly, the condensed water recovery and utilization device includes an outer shell, a first space is provided inside the outer shell, a discharge port is provided on the outer shell, and the first space is connected to the outside through the discharge port; a heat exchange pipeline is provided in the first space, and both ends of the heat exchange pipeline respectively pass through the outer shell for circulating refrigerant; it also includes a condensed water pipe, one end of the condensed water pipe is connected to the evaporator to receive condensed water, and the other end is connected to the first space; by arranging a heat exchange pipeline in the outer shell, the two ends of the heat exchange pipeline are connected between the condenser and the electronic expansion valve, the condensed water received by the condensed water pipe is passed into the first space, and the high-temperature refrigerant discharged from the condenser is passed into the heat exchange pipeline, and the high-temperature refrigerant is cooled by using low-temperature condensed water, so that the energy in the condensed water can be utilized, effectively reducing the energy consumption of the vehicle air-conditioning during cooling.

[0015] It should be understood that the description of technical features, technical solutions, beneficial effects or similar language in this application does not imply that all features and advantages can be realized in any single embodiment. On the contrary, it is understood that the description of a feature or beneficial effect means that a specific technical feature, technical solution or beneficial effect is included in at least one embodiment. Therefore, the description of a technical feature, technical solution or beneficial effect in this specification does not necessarily refer to the same embodiment. Furthermore, the technical features, technical solutions and beneficial effects described in the present embodiment can also be combined in any appropriate manner. Those skilled in the art will understand that the embodiment can be implemented without one or more specific technical features, technical solutions or beneficial effects of a specific embodiment. In other embodiments, additional technical features and beneficial effects can also be identified in specific embodiments that do not embody all embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1A schematic structural diagram of a condensed water recovery device provided in Example 1 of the present application;

[0018] Figure 2 A cross-sectional view of a condensed water recovery device provided in Example 1 of the present application;

[0019] Figure 3 A schematic structural diagram of an air conditioning box assembly provided in Example 2 of the present application;

[0020] Figure 4 This is a side view of an air conditioning box assembly provided in Example 2 of the present application.

[0021] The text annotations in the figure represent:

[0022] 1. Outer shell; 2. Heat exchange pipeline; 3. Condensate pipe; 4. First branch pipe; 5. Box body; 6. Electronic expansion valve; 7. First pipeline; 11. First space. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings. The description in this section is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present application. Specifically, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units that are not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0025] Example 1

[0026] As mentioned in the background technology, in order to solve the problems in the prior art, this embodiment provides a condensed water recycling device, comprising:

[0027] The housing 1 has a first space 11 therein and a discharge port is provided on the housing 1. The first space 11 is connected to the outside through the discharge port.

[0028] The heat exchange pipe 2 is provided in the first space 11 and has both ends passing through the shell 1 for circulating the refrigerant;

[0029] The condensation water pipe 3 has one end connected to the evaporator to receive condensation water, and the other end communicates with the first space 11 .

[0030] like Figure 2 As shown, the shell 1 is approximately a cylindrical structure, the first space 11 is the internal space of the shell 1, the heat exchange pipeline 2 is approximately a circular tube structure, is arranged in the first space 11, and both ends pass through the shell 1 respectively, one end is connected with the output end of the condenser, and the other end is connected with the input end of the electronic expansion valve 6, and the condensed water pipe 3 is used to pass the received condensed water into the first space 11; the liquid refrigerant with a temperature of 50°C to 60°C discharged from the output end of the condenser circulates in the heat exchange pipeline 2, and the condensed water with a temperature of 5°C to 10°C discharged from the condensed water pipe circulates in the first space 11. The refrigerant is cooled by the condensed water, and the cooling capacity consumed when the condensed water is generated can be effectively utilized.

[0031] By arranging a heat exchange pipe 2 in the outer shell 1, the two ends of the heat exchange pipe 2 are connected between the condenser and the electronic expansion valve 6, the condensed water received by the condensed water pipe 3 is passed into the first space 11, and the high-temperature refrigerant discharged from the condenser is passed into the heat exchange pipe 2. The high-temperature refrigerant is cooled by using low-temperature condensed water, and the energy in the condensed water can be utilized, thereby effectively reducing the energy consumption of the vehicle air-conditioning during cooling.

[0032] In a preferred embodiment, the condensed water pipe 3 is connected to one end of the housing 1 , and the drain port is opened at an end of the housing 1 away from the condensed water pipe 3 .

[0033] like Figure 1 As shown, the condensate pipe 3 and the discharge port are respectively arranged at both ends of the shell 1, which can effectively increase the flow time of the condensate in the first space 11, thereby allowing the condensate to fully exchange heat with the refrigerant in the heat exchange pipeline 2.

[0034] In a preferred embodiment, the flow direction of the condensed water in the shell 1 is opposite to the flow direction of the refrigerant in the heat exchange pipe 2 .

[0035] like Figure 2 As shown, by making the condensed water in the first space 11 and the refrigerant in the heat exchange pipe 2 flow in the opposite direction, a larger average temperature difference can be achieved between the condensed water and the refrigerant during the heat exchange process, thereby allowing more heat to be transferred between the two.

[0036] In a preferred embodiment, the housing 1 is connected to a first branch pipe 4 , and a free end of the first branch pipe 4 has a discharge port.

[0037] like Figure 1As shown, the first branch pipe 4 is formed by extending from one end of the shell 1 away from the condensate pipe 3. The free end of the first branch pipe 4 has a discharge port. The provision of the first branch pipe 4 facilitates secondary recycling of the condensate by directly connecting the first branch pipe 4.

[0038] In a preferred embodiment, the housing 1 and the heat exchange pipe 2 are coaxially arranged.

[0039] like Figure 2 As shown, the shell 1 and the heat exchange pipe 2 are coaxially arranged, that is, the heat exchange pipe 2 is arranged in the middle of the first space 11, so that the condensed water can be evenly contacted with the outer wall of the heat exchange pipe 2 in the first space 11, thereby improving thermal efficiency; in other embodiments of the present application, the heat exchange pipe 2 can also adopt a spiral structure or a continuously curved structure, which can effectively increase the contact area between the first space 11 and the heat exchange pipe 2, thereby improving the heat exchange effect between the condensed water and the refrigerant.

[0040] Example 2

[0041] This embodiment provides an air-conditioning box assembly, including a condensed water recovery and utilization device as described in Example 1, and also including an electronic expansion valve 6, the input end of the electronic expansion valve 6 is connected to the heat exchange pipeline 2, and the output end thereof is connected to the evaporator.

[0042] In a preferred embodiment, the output end of the evaporator is connected to the compressor through the first pipeline 7; the heat exchange pipeline 2 and the first pipeline 7 are detachably connected.

[0043] like Figure 3 and 4 As shown, the air-conditioning box assembly also includes a box body 5, an evaporator is provided in the box body 5, the input end of the electronic expansion valve 6 is connected to the heat exchange pipeline 2, and its output end is connected to the evaporator, and the output end of the evaporator is connected to the first pipeline 7, which is used to connect to the compressor. The outer shell 1 is fixed to the first pipeline 7 by a snap.

[0044] Working principle: When in use, the two ends of the heat exchange pipe 2 are respectively connected to the condenser output end and the electronic expansion valve 6 input end, and the condensate pipe 3 is connected to the evaporator to receive the condensate; the condensate discharged from the evaporator enters the first space 11 through the condensate pipe 3, and at the same time, the refrigerant enters the heat exchange pipe 2 from the end of the heat exchange pipe 2 away from the condensate pipe 3. After the condensate and the refrigerant exchange heat, the condensate that absorbs heat is discharged out of the vehicle through the discharge port of the first branch pipe 4, and the refrigerant that releases heat enters the electronic expansion valve 6 through the end of the heat exchange pipe 2 close to the condensate pipe 3.

[0045] This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and core ideas of this application. The above is only the preferred implementation method of this application. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can also make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of this application.

Claims

1. A condensed water recycling device, characterized in that: include: A housing (1), wherein the housing (1) has a first space (11) therein, and a discharge port is provided on the housing (1), and the first space is communicated with the outside through the discharge port; a heat exchange pipeline (2), the heat exchange pipeline (2) being arranged in the first space (11), with both ends respectively passing through the shell (1) for circulating refrigerant; A condensation water pipe (3), one end of the condensation water pipe (3) is connected to the evaporator to receive condensation water, and the other end is communicated with the first space (11).

2. A condensed water recycling device according to claim 1, characterized in that: The condensation water pipe (3) is connected to one end of the outer shell (1), and the discharge port is opened on one end of the outer shell (1) away from the condensation water pipe (3).

3. The condensed water recycling device according to claim 1, characterized in that: The flow direction of the condensed water in the shell (1) is opposite to the flow direction of the refrigerant in the heat exchange pipeline (2).

4. The condensed water recycling device according to claim 1, characterized in that: The housing (1) is connected to a first branch pipe (4), and the free end of the first branch pipe (4) has the discharge port.

5. The condensed water recycling device according to claim 4, characterized in that: The shell (1) and the heat exchange pipeline (2) are coaxially arranged.

6. An air conditioning box assembly, characterized in that: It comprises a condensed water recycling device as described in any one of claims 1 to 5, and also comprises an electronic expansion valve (6), the input end of the electronic expansion valve (6) is connected to the heat exchange pipeline (2), and the output end thereof is connected to the evaporator.

7. The air conditioning box assembly according to claim 6, characterized in that: The output end of the evaporator is connected to the compressor via a first pipeline (7); the heat exchange pipeline (2) and the first pipeline (7) are detachably connected.