Packaging device for long-distance transportation of bulk tea leaves

Through the design of the transmission set and the cutting set, the bulk tea can be stacked in the same direction using shock-absorbing pads and cutting knives, which solves the problem of bulk tea being broken due to collision during long-distance transportation and achieves a low loss rate and low-cost packaging effect.

CN223341114UActive Publication Date: 2025-09-16SICHUAN AGRI MASCH APPRAISAL STATION (SICHUAN AGRI MASCH PROD QUALITY SAFETY INSPECTION & TESTING CENT)
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Patent Information

Application Number
CN202422356492.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-16
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing technology does not consider the problem of product damage caused by mutual collision when packaging bulk tea, especially during long-distance transportation, where the tea is easily broken due to vehicle bumps.

Method used

The design of the transmission set and cutting set is adopted, including a support frame, transmission wheels, shock-proof storage set and cutting knife. Shock-proof pads and transport tracks are used for secondary shock-proof packaging. The cutting speed of the cutting knife and the speed of the transmission wheel are controlled by the control panel to achieve the same-direction stacking and shock-proof effect of the tea bags.

Benefits of technology

It effectively reduces the vibration damage of tea during transportation, reduces the tea loss rate, and reduces packaging costs while ensuring a low loss rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a packaging device for long-distance transportation of bulk tea leaves. The packaging device comprises a transmission set and a cutting set. The right side part of the transmission sleeve set is located in the cutting sleeve set. The transmission set is used for conveying the processed tea bags to the cutting set; the transmission sleeve group comprises a support frame, a transmission wheel and a shockproof storage sleeve group; the cutting set comprises a cutting knife, a control panel, an external power supply and a material receiving table; the tea bags subjected to shock-proof treatment by the device can be stacked in the same direction during transportation, so that the shock damage to the tea due to jolting in the running process of a vehicle can be reduced, and the breakage rate of the tea is reduced; the cost can be saved through single-face attachment, filling and vibration prevention between the tea bags can be achieved, and the packaging cost is reduced on the premise that the low breakage rate is guaranteed when the bulk tea leaves are subjected to secondary bag opening and then sub-packaging.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea packaging, in particular to a packaging device for long-distance transportation of loose tea. Background Art

[0002] Tea, commonly known as cha, generally includes the leaves and buds of tea plants. Its aliases are cha, jia, ming, and chuan. The components of tea include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health. The tea beverages made from tea are one of the three major beverages in the world. Tea is a product that has very high requirements for temperature, humidity, and light. Therefore, when transporting tea, in order to ensure the taste of tea, first, it is necessary to ensure that the carriage of the transport vehicle is dry, and maintain temperature control, ventilation, and waterproofing; second, the tea itself is dry and fragile, and it is also easy to lose its fragrance or even deteriorate due to oxidation and moisture. Therefore, the tea packaging needs to play the role of moisture-proof, anti-oxidation, and gas-blocking; whether there are problems with the packaging during transportation or with the tea itself, it will cause the tea to be broken, deteriorated, lose its fragrance, etc., resulting in a reduction in quality, which has a great impact on the subsequent sale of the product. Compared with individually packaged tea, loose tea has a higher single weight, and generally will also undergo secondary screening and processing and packaging into the final tea product. Therefore, when transporting it over a long distance, the requirement for packaging is more about reducing the friction and collision between the internal tea leaves and reducing the final transportation loss rate.

[0003] The existing technology generally packages tea by vacuum plastic sealing. The advantage is that it can preserve the tea fragrance to the greatest extent and reduce the oxidation and loss of fragrance of the tea caused by internal oxygen. However, the disadvantage is that in the face of long-distance transportation, the plastic-sealed tea becomes hard tea blocks, and it is very easy for them to collide with each other when the vehicle is driving, resulting in some tea being broken and even the packaging being damaged, increasing the loss rate of the tea product; therefore, the external packaging of loose tea still needs to be strengthened.

[0004] Therefore, the technical personnel in this field are committed to developing a packaging device for long-distance transportation of loose tea, aiming to solve the defect problems of the existing technology. Content of the Utility Model

[0005] In view of the above defects of the existing technology, the technical problem to be solved by this experimental utility model is the defect problem that the existing technology does not consider the product loss caused by mutual collision when packaging loose tea.

[0006] To achieve the above object, the utility model provides a packaging device for long-distance transportation of loose tea, including a transmission sleeve group and a cutting sleeve group; the right part of the transmission sleeve group is located inside the cutting sleeve group; the transmission sleeve group is used to transport the processed tea bags to the cutting sleeve group; the transmission sleeve group includes a support frame, a transmission wheel, and a shock-proof storage sleeve group; the cutting sleeve group includes a cutting knife, a control panel, an external power supply, and a receiving table.

[0007] Furthermore, the support frame is installed on both sides of the transmission wheel to support the transmission set; the transmission wheel drives the transport crawler to rotate; the transport crawler is made of anti-cutting material; there are position marks on the transport crawler to locate the position where the tea bag is placed; the shock-proof storage set includes a shock-proof pad storage wheel and a shock-proof pad; the shock-proof pad storage wheel is detachable, and the two ends are respectively connected to the inner walls of the two support frames on the left side; the shock-proof pad is wrapped and stored on the shock-proof pad storage wheel; the width of the shock-proof pad is smaller than the transport crawler; the shock-proof pad moves with the transport crawler and is pressed and fixed by the bulk tea bags; one side of the shock-proof pad is sticky, and the other side is made of smooth anti-sticking material; when the shock-proof pad is placed on the transmission crawler, the lower side of the bulk tea bag above is bonded to the shock-proof pad;

[0008] Furthermore, the cutting blade is a retractable structure, including a moving section and a cutting section; the retractable distance of the moving section is controlled by a control panel; the cutting section is a sharp, flat blade that can cut the shock pad when moving downward; the control panel is mounted on the right outer wall of the cutting set; the control panel controls the speed of the transmission wheel; the control panel controls the retractable frequency of the cutting blade; the external power supply is mounted at the bottom end of the right outer wall of the cutting set for power input;

[0009] Furthermore, the receiving platform is located on the right side of the transmission set; the receiving platform includes an observation window, a material removal sliding door, and a curved slide; the observation window is arranged on the front of the receiving platform and is a transparent window, which is convenient for staff to observe the accumulation of tea bags on the receiving platform; the material removal sliding door is arranged below the observation window and is equipped with a handle for opening, which is convenient for staff to take out tea bags when the tea bags are full; the curved slide is arranged at the upper left corner of the receiving platform and has a width equal to that of the transport track, so that the tea bags that have been bonded can slide directly from the right side into the receiving platform for alignment;

[0010] Furthermore, the shock-absorbing pad is made of an environmentally friendly and naturally degradable foam pad;

[0011] By adopting the above scheme, the packaging device for long-distance transportation of bulk tea disclosed in the utility model has the following technical effects:

[0012] 1. The packaging device of the utility model is used for long-distance transportation of bulk tea. The plastic-sealed tea bags are subjected to secondary shock-proof packaging. During transportation, the tea bags are stacked in the same direction to reduce the vibration damage to the tea caused by the bumps during the vehicle driving and reduce the tea loss rate.

[0013] 2. The packaging device of the utility model for long-distance transportation of bulk tea has a simple structure and is easy to maintain and disassemble. It can achieve a shockproof effect when stacking by sticking on one side, saving the raw materials of the shockproof pads. When the bulk tea is unpacked and repacked for the second time, the packaging cost is reduced under the premise of ensuring a low loss rate.

[0014] In summary, the packaging device for long-distance transportation of bulk tea of ​​the present invention performs secondary shock-proof packaging on the plastic-sealed tea bags. Stacking the tea bags in the same direction during transportation can reduce the vibration damage to the tea caused by the bumps during vehicle driving and reduce the tea loss rate; single-sided attachment can save costs and achieve shock-proof filling between the tea bags, and reduce the packaging cost while ensuring a low loss rate when the bulk tea is unpacked and repacked for the second time.

[0015] The concept, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods to fully understand the purpose, characteristics and effects of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a side structural schematic diagram of a packaging device for long-distance transportation of bulk tea leaves according to the present invention;

[0017] In the figure, 1. support frame; 2. transmission wheel; 201. transport track; 3. shock-absorbing pad storage wheel; 301. shock-absorbing pad; 4. bulk tea bags; 5. cutting knife; 6. control panel; 7. external power supply; 801. observation window; 802. material removal sliding door; 9. curved slide. DETAILED DESCRIPTION

[0018] The following describes the preferred embodiments of the present invention with reference to the accompanying drawings to make its technical content clearer and easier to understand. The present invention can be embodied in many different forms of implementation, and the scope of protection of the present invention is not limited to the embodiments mentioned herein.

[0019] In the drawings, components with identical structures are denoted by the same reference numerals, and components with similar structures or functions are denoted by similar reference numerals. The dimensions and thicknesses of each component shown in the drawings are arbitrary and are not limited by the present invention. For clarity, the thicknesses of components in some places in the drawings are exaggerated.

[0020] like Figure 1 As shown, the present invention is a packaging device for long-distance transportation of bulk tea, comprising a transmission set and a cutting set; the right side of the transmission set is located inside the cutting set; the transmission set is used to transport processed tea bags to the cutting set; the transmission set includes a support frame 1, a transmission wheel 2, and a shockproof storage set; the cutting set includes a cutting blade 5, a control panel 6, an external power supply 7, and a material receiving table;

[0021] The support frame 1 is installed on both sides of the transmission wheel 2 for supporting the transmission set; the transmission wheel 2 drives the transport crawler 201 to rotate; the transport crawler 201 is made of anti-cut material; the transport crawler 201 has position marks for locating the position where the tea bag is placed; the shock-proof storage set includes a shock-proof pad storage wheel 3 and a shock-proof pad 301; the shock-proof pad storage wheel 3 is detachable, and both ends are connected to the inner walls of the two left support frames 1; the shock-proof pad 301 is wrapped and stored on the shock-proof pad storage wheel 3; the width of the shock-proof pad 301 is smaller than the transport crawler 201; the shock-proof pad 301 moves with the transport crawler 201 and is pressed and fixed by the bulk tea bags 4; one side of the shock-proof pad 301 is sticky and the other side is made of smooth anti-stick material; when the shock-proof pad 301 is placed on the transmission crawler, the lower side of the upper bulk tea bag 4 is bonded to the shock-proof pad 301;

[0022] The cutting blade 5 is a retractable structure, comprising a moving section and a cutting section; the retractable distance of the moving section is controlled by a control panel 6; the cutting section is a sharp, flat blade that can cut the shock-absorbing pad 301 when moving downward; the control panel 6 is mounted on the right outer wall of the cutting assembly; the control panel 6 controls the rotation speed of the transmission wheel 2; and the control panel 6 controls the retractable frequency of the cutting blade 5; the external power supply 7 is mounted at the bottom end of the right outer wall of the cutting assembly for power input;

[0023] The receiving platform is located on the right side of the transmission set; the receiving platform includes an observation window 801, a material removal sliding door 802, and a curved slide 9; the observation window 801 is arranged on the front of the receiving platform and is a transparent window, which is convenient for the staff to observe the accumulation of tea bags on the receiving platform; the material removal sliding door 802 is arranged below the observation window 801 and is equipped with a handle for opening, which is convenient for the staff to take out the tea bags when the tea bags are full; the curved slide 9 is arranged in the upper left corner of the receiving platform, and its width is equal to that of the transport crawler 201, so that the tea bags that have been bonded can slide directly from the right side into the receiving platform and be stacked;

[0024] The shock-absorbing pad 301 is an environmentally friendly and naturally degradable foam pad;

[0025] During use, the external power supply of the packaging device for long-distance transportation of bulk tea leaves of this embodiment is powered on, and the cutting speed of the cutting blade and the rotation speed of the transmission wheel are set on the control panel according to the size of the tea bags, so as to ensure that the cutting blade is exactly between the two tea bags when cutting downwards; one end of the shock-absorbing pad is placed on the transport crawler, and a tea bag is taken to press the shock-absorbing pad firmly;

[0026] After the setting is completed, the tea bags that have been vacuumed by other plastic sealing equipment are evenly placed between the two position marks of the transport crawler of this device. The tea bags are attached to the shock-absorbing pad below. Driven by the transmission wheel, the tea bags move to the right at a uniform speed. The cutting knife switch is pressed. The cutting knife accurately cuts the shock-absorbing pad between the two tea bags according to the set extension and contraction speed, and the processing is completed; the tea bags continue to move to the right, pass through the curved slide and fall into the receiving table on the right. The staff can directly check the stacking height of the tea bags inside the receiving table through the observation window. When the stacking height reaches a certain height, the door is opened to take out the tea bags and load them onto the truck for subsequent transportation.

[0027] After actual use, it was found that after the packaging device for long-distance transportation of bulk tea of ​​this embodiment was used to perform shockproof treatment on the bulk tea, stacking the tea bags in the same direction during transportation can reduce the vibration damage to the tea caused by the bumps during vehicle driving, thereby reducing the tea loss rate; single-sided attachment can save costs and achieve shockproof filling between tea bags, and reduce packaging costs while ensuring a low loss rate when the bulk tea is unpacked and repacked for the second time.

[0028] The above describes in detail the preferred embodiments of the present invention. It should be understood that a person skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solution that can be derived by a person skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation on the basis of the existing technology should be within the scope of protection defined by the claims.

Claims

1. A packaging device for long-distance transportation of bulk tea, characterized in that: The invention comprises a transmission set and a cutting set; the right side of the transmission set is located inside the cutting set; the transmission set is used to transport processed tea bags to the cutting set; the transmission set comprises a support frame (1), a transmission wheel (2), and a shockproof storage set; the cutting set comprises a cutting knife (5), a control panel (6), an external power supply (7), and a material receiving table.

2. The packaging device for long-distance transportation of bulk tea leaves as claimed in claim 1, characterized in that: The support frame (1) is installed on both sides of the transmission wheel (2) for supporting the transmission set; the transmission wheel (2) drives the transport crawler (201) to rotate; the transport crawler (201) is made of anti-cutting material; the transport crawler (201) has a position mark for locating the position of the tea bag; the shockproof storage set includes a shockproof pad storage wheel (3) and a shockproof pad (301); the shockproof pad storage wheel (3) is detachable, and the two ends are respectively connected to the inner walls of the two left support frames (1). The anti-vibration pad (301) is wound and stored on the anti-vibration pad storage wheel (3); the width of the anti-vibration pad (301) is smaller than that of the transport crawler (201); the anti-vibration pad (301) moves with the transport crawler (201) and is pressed and fixed by the bulk tea bag (4); one side of the anti-vibration pad (301) is sticky, and the other side is made of a smooth anti-sticking material; when the anti-vibration pad (301) is placed on the transmission crawler, the lower side of the upper bulk tea bag (4) is bonded to the anti-vibration pad (301).

3. The packaging device for long-distance transportation of bulk tea leaves as claimed in claim 2, characterized in that: The cutting blade (5) is a retractable structure, comprising a moving section and a cutting section; the retractable distance of the moving section is controlled by a control panel (6); the cutting section is a sharp and flat blade, which can cut the shockproof pad (301) when moving downward; the control panel (6) is installed on the right outer wall of the cutting set; the control panel (6) controls the rotation speed of the transmission wheel (2); the control panel (6) controls the retractable frequency of the cutting blade (5); the external power supply (7) is installed at the bottom end of the right outer wall of the cutting set for power input.

4. The packaging device for long-distance transportation of bulk tea leaves as claimed in claim 1, characterized in that: The receiving platform is located on the right side of the transmission set; the receiving platform includes an observation window (801), a material-taking sliding door (802), and an arc-shaped slide plate (9); the observation window (801) is arranged on the front side of the receiving platform and is a transparent window, which is convenient for staff to observe the accumulation of tea bags on the receiving platform; the material-taking sliding door (802) is arranged below the observation window (801) and is equipped with a handle for opening, which is convenient for staff to take out tea bags when the tea bags are fully accumulated; the arc-shaped slide plate (9) is arranged at the upper left corner of the receiving platform and has a width equal to that of the transport crawler (201), which is convenient for tea bags that have been bonded to slide directly into the receiving platform from the right side and be aligned.

5. The packaging device for long-distance transportation of bulk tea leaves as claimed in claim 2, characterized in that: The shockproof pad (301) is an environmentally friendly and naturally degradable foam pad.