Vegetable feeding and processing system

By designing the material control components and limit components in the vegetable feeding processing system, the problems of rolling and accumulation of block materials during height adjustment are solved, the uniform transmission and height adjustment of vegetable materials are achieved, and the practicality of the processing system is improved.

CN223341581UActive Publication Date: 2025-09-16NINGXIA DIWEI FOOD CO LTD
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Patent Information

Application Number
CN202422774173.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-16
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

When the existing feeding mechanism is adjusted in height, block materials tend to roll down, resulting in uneven material accumulation and transmission, affecting subsequent processing, especially the efficiency of shredding processing.

Method used

A vegetable feeding and processing system is designed, which includes a first feeding mechanism and a second feeding mechanism. The second feeding mechanism is set at an angle. The feeding height is adjusted by a material control component and a limit component. The material control component is used to limit the diffusion and accumulation of vegetable materials. The material receiving trough and the transmission chain are combined to realize variable height transmission.

Benefits of technology

It realizes the uniform transmission and height adjustment of vegetable materials, improves the convenience of subsequent processing, especially the efficiency of cutting processing.

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Abstract

The utility model provides a vegetable feeding processing system which comprises a first feeding mechanism, a second feeding mechanism and a material receiving groove, the material receiving groove is arranged between the first feeding mechanism and the second feeding mechanism, and the conveying direction of the first feeding mechanism and the conveying direction of the second feeding mechanism are reversely intersected. The first feeding mechanism comprises a first conveying belt and a material control assembly, the first conveying belt is composed of a belt, a first passing wheel, a second passing wheel and a first driver, the material control assembly is arranged on the belt, the material control assembly comprises a plurality of idler wheels which are tangent to one another, and the connecting line of the center shafts of the idler wheels intersects with the belt. The central shaft of the roller closest to the belt is sleeved with the waist-shaped hole in the bracket; a limiting assembly is arranged in the second feeding mechanism and used for adjusting the feeding height of the second feeding mechanism. Vegetable materials are controlled while variable-height conveying is achieved, convenience is brought to vegetable processing, and the practicability of the feeding processing system is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of vegetable processing, and in particular to a vegetable feeding and processing system. Background Art

[0002] Dehydrated vegetables are products that have been cleaned, dried, and dehydrated, and are commonly used as an ingredient in instant foods. Existing vegetable dehydration technologies typically produce vegetables in granules or powders. However, with the advancement of automation, both granular and powdered forms require washing, cutting, and dehydration during processing, requiring loading and unloading of materials at different stages.

[0003] Chinese patent: CN218402291U discloses a feeding mechanism for dehydrated vegetable production, wherein the feeding mechanism disclosed in the base is fixedly installed with a mounting seat, and a first conveying frame is movably installed inside the mounting seat, and a second conveying frame is movably installed at one end of the first conveying frame, and an adjusting component is provided between the first conveying frame and the second conveying frame, and a fixed block is fixedly installed at the upper end of the base, and two adjusting screws are movably installed between the two fixed blocks. The two adjusting screws are transmission-connected, and an adjusting bar is movably installed between the two adjusting screws, and the upper end of the adjusting bar is movably installed with a movable support rod, the upper end of the movable support rod is movably connected to the lower end of the first conveying frame, and a movable bar is movably installed between the two adjusting screws. A movable connecting rod movably connected to the movable support rod is movably installed on one side of the movable bar, and a surface of the adjusting screw is provided with a first supporting spring connected to the movable bar and the fixed block, and a limiting component is provided between the adjusting bar and the base. This structural technology is used to solve the problem that the existing feeding mechanism cannot be adjusted in height during processing and production. However, for block materials, as the height of the mechanism is adjusted, the vegetable materials will roll down to the lowest end of the feeding mechanism. Although partitions can be set on the conveyor belt carrying the vegetable materials to block them at the position of the partitions, this material accumulation and transmission cannot meet the needs of subsequent processing. For example, it will bring inconvenience to the shredding process at the back end. Therefore, a new vegetable feeding and processing system is urgently needed to solve this technical problem. Utility Model Content

[0004] The embodiment of the utility model provides a vegetable feeding and processing system, which solves the above-mentioned technical problems by optimizing the vegetable feeding mechanism.

[0005] The utility model provides a vegetable feeding and processing system, comprising a first feeding mechanism, a second feeding mechanism, and a receiving trough, wherein the receiving trough is arranged between the first feeding mechanism and the second feeding mechanism, and the transmission direction of the first feeding mechanism intersects with the transmission direction of the second feeding mechanism in the opposite direction;

[0006] The first feeding mechanism includes a first conveyor belt consisting of a belt, a first pulley, a second pulley and a first drive, and a material control assembly arranged on the belt, the material control assembly includes a plurality of rollers arranged tangentially to each other, and the line connecting the central axes of the plurality of rollers intersects with the belt; the central axis of the roller closest to the belt is engaged with the waist-shaped hole on the bracket; the second feeding mechanism is provided with a limit assembly, and the limit assembly adjusts the feeding height of the second feeding mechanism.

[0007] Optionally, the second loading mechanism also includes a second transmission belt consisting of a transmission chain, a driving gear shaft, a driven gear shaft and a second drive, the driving gear shaft is connected to the second drive, the transmission chain is sleeved between the driving gear shaft and the driven gear shaft, and multiple material boxes are detachably connected to the transmission chain.

[0008] Optionally, the limit assembly includes: two arc-shaped limit rods, and two limit pins screwed to the side plates of the second feeding mechanism, the arc-shaped limit rods include a main limit groove and a secondary limit groove, and multiple secondary limit grooves are connected to the main limit groove.

[0009] Optionally, the belt is mounted on the first pulley and the second pulley, and the first pulley is connected to the first drive; the central axis of part of the roller is connected to the side plate of the first feeding mechanism through a mounting plate.

[0010] Optionally, a scraper is further included, which is arranged along the tangential direction of the roller and is higher than a preset height of the roller surface.

[0011] Optionally, the bracket includes a plurality of waist-shaped holes, and the waist-shaped holes include straight waist-shaped holes and curved waist-shaped holes.

[0012] Optionally, the box body of the material box is a trough-type structure.

[0013] Optionally, a cutting mechanism is further included, wherein the cutter of the cutting mechanism is perpendicular to the transmission direction of the belt, or intersects with the transmission direction of the belt, and is close to the roller closest to the belt at a preset distance.

[0014] Optionally, the cutting mechanism further includes a stripper plate, and the stripper plate is attached to the surface of the cutter.

[0015] Optionally, a third drive is further included, and the third drive is connected to the material receiving chute.

[0016] The beneficial effects of the utility model are:

[0017] In the feeding processing system of the present invention, the second feeding mechanism is transmitted along the inclined surface to increase the feeding height. After docking with the horizontally arranged first feeding mechanism, the material control component therein controls the vegetables, so that the vegetable materials are restricted from free diffusion and uneven accumulation, which is convenient for the cutting processing at the rear end of the first feeding mechanism. That is, while realizing variable height transmission, the vegetable material control is realized, which provides convenience for subsequent processing technology and improves the practicality of the feeding processing system. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram showing the three-dimensional structure of the vegetable feeding and processing system provided in an embodiment of the present application;

[0019] Figure 2 A front view schematic diagram showing an arc-shaped limiting rod in an embodiment of the present application;

[0020] Figure 3 A front view schematic diagram showing a bracket in the first feeding mechanism of this embodiment;

[0021] Figure 4 Schematic diagram showing the axial direction of the cutter of the cutting mechanism in this embodiment.

[0022] Reference numerals:

[0023] 1: First feeding mechanism; 11: Belt; 12: Material control assembly; 121: Roller; 122: Bracket; 1221: Waist-shaped hole; 2: Second feeding mechanism; 21: Limit assembly; 211: Arc-shaped limit rod; 2111: Main limit slot; 2112: Auxiliary limit slot; 22: Conveyor chain; 23: Material box; 3: Material receiving trough; 4: Cutting mechanism; 41: Material return plate. DETAILED DESCRIPTION

[0024] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention, with reference to the accompanying drawings. Furthermore, the phrases "in one embodiment" or "in an embodiment" appearing throughout this specification do not necessarily refer to the same embodiment. Furthermore, these specific features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0025] It should also be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity from another, and do not necessarily require or imply any actual relationship or order between these entities. Moreover, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that an article or terminal device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such article or terminal device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the article or terminal device comprising the element.

[0026] Dehydrated vegetables are products made by washing, drying and dehydrating vegetables, and are often used as auxiliary ingredients in fast food. In existing dehydrated vegetable technologies, vegetables are generally made into granular and powdered forms. With the development of automation technology, both granular and powdered dehydrated vegetables need to go through processes such as washing, cutting, and dehydration during processing, and materials at different stages need to be loaded and unloaded in each process. In the innovative structure for changing the loading height proposed in the existing patent technology, for block materials, as the height of the mechanism is adjusted, the vegetable materials will roll down to the lowest end of the loading mechanism. Although partitions can be set on the conveyor belt carrying the vegetable materials to block them at the position of the partitions, this material accumulation and transmission cannot meet the needs of subsequent processing. For example, it will bring inconvenience to the shredding process at the back end. Therefore, the utility model proposes a new loading and processing system for the field of vegetable processing to solve the shortcomings of the existing technology.

[0027] Please refer to the attached Figure 1 To the attached Figure 4 , the utility model is described in detail.

[0028] Specifically, the utility model provides a vegetable feeding and processing system, including a first feeding mechanism 1, a second feeding mechanism 2, and a material receiving trough 3. The material receiving trough 3 is arranged between the first feeding mechanism 1 and the second feeding mechanism 2, and the transmission direction of the first feeding mechanism 1 is opposite to the transmission direction of the second feeding mechanism 2; the first feeding mechanism 1 includes a first transmission belt composed of a belt 11, a first pulley, a second pulley and a first drive, and a material control component 12 arranged on the belt 11, the material control component 12 includes a plurality of rollers 121 arranged tangentially to each other, and the line connecting the center axes of the plurality of rollers 121 intersects with the belt 11; the center axis of the roller 121 closest to the belt 11 is engaged with the waist-shaped hole 1221 on the bracket 122; a limit component 21 is provided in the second feeding mechanism 2, and the limit component 21 adjusts the feeding height of the second feeding mechanism 2.

[0029] like Figure 1As shown, the second feeding mechanism 2 is tilted, and at the end of its transmission direction is a receiving trough 3 to receive the vegetable material conveyed by the second feeding mechanism 2. Then, the vegetable material slides along the receiving trough 3 onto the first feeding mechanism 1. A material control component 12 is provided at the rear end of the transmission of the first feeding mechanism 1 or above the entire belt 11. The material control component 12 is used to restrict the free diffusion and uneven accumulation of the vegetable material, which facilitates the cutting process at the rear end of the first feeding mechanism 1. It can be seen from this that in the feeding processing system of the present invention, the second feeding mechanism 2 is transmitted along the inclined surface to increase the feeding height, and docks with the horizontally arranged first feeding mechanism 1, that is, while realizing variable height transmission, it also realizes vegetable material control, provides convenience for subsequent processing technology, and improves the practicality of the feeding processing system.

[0030] It should be noted that the aforementioned second loading mechanism 2 also includes a second transmission belt consisting of a transmission chain 22, a driving gear shaft, a driven gear shaft and a second drive. The driving gear shaft is connected to the second drive, and the transmission chain 22 is sleeved between the driving gear shaft and the driven gear shaft. A plurality of material boxes 23 are detachably connected to the transmission chain 22.

[0031] The second drive rotates the driving gear shaft, which in turn rotates a transmission chain 22, which is connected to the driving and driven gear shafts. A feed bin 23 connected to the transmission chain 22 moves relative to the chain 22. This feed bin 23 receives the vegetable material at the lowest end of the second feeding mechanism 2. This feed bin 23 is reusable. When it reaches the top of the second feeding mechanism 2, it flips over, dumping the vegetable material inside into the receiving trough 3. The transmission chain 22 is made of iron to facilitate the positioning of the trough.

[0032] It should be noted that, in some embodiments, in order to make the vegetable material falling on the first feeding mechanism 1 even and not piled up, the third drive is used to control the vibration of the receiving chute 3 so that the material is dispersed and evenly slides onto the second feeding mechanism 2. In this embodiment, there is no specific restriction on the structure and type of the third drive.

[0033] In addition, if Figure 1 As shown, the aforementioned limit assembly 21 includes: two arc-shaped limit rods 211, and two limit pins screwed to the side plates of the second feeding mechanism 2, the arc-shaped limit rod 211 includes a main limit groove 2111 and a secondary limit groove 2112, and multiple secondary limit grooves 2112 are connected to the main 2 limit grooves 2111.

[0034] The housing limit rod can be an arc shape (such as Figure 2The shape of the primary limiting groove 2111 is located in the middle of the arc-shaped limiting rod 211, and the secondary limiting grooves 2112 are arranged on either side or one side of the primary limiting groove 2111, similar to branches. When adjusting the lifting height, the limiting pin is removed so that the pin hole seat can slide along the primary limiting groove 2111. After sliding to the appropriate height, it is inserted into the secondary limiting groove 2112 at that position, and the limiting pin is then fixed to complete the positioning.

[0035] The belt 11 of the first feeding mechanism 1 is mounted on the first and second passing wheels, and the first passing wheel is connected to the first drive. The central axis of the roller 121 is connected to the side plate of the first feeding mechanism 1 through a mounting plate. The scraper is also provided along the tangential direction of the roller 121 and is higher than the surface of the roller 121 by a preset height. The function of the scraper is to remove vegetable particles stuck on the surface of the roller 121.

[0036] like Figure 3 As shown, the bracket 122 securing the roller 121 closest to the belt 11 includes multiple waist-shaped holes 1221. These holes 1221 include both straight and curved shapes. These holes 1221 accommodate vegetable materials of varying sizes, preventing excessive compression and damage from the roller 121. When larger vegetables contact the lowest roller 121, they exert a reaction force on the roller 121, causing the central axis of the roller 121 to move upward along the holes 1221, thereby reducing the pressure exerted by the roller 121 on the vegetables. Of course, the specific parameters, such as the size and location of the waist-shaped holes 1221, are not specifically limited in this embodiment. Furthermore, the waist-shaped holes 1221 can be straight or curved. Curved holes 1221 provide a certain resistance, preventing the central axis of the roller 121 from moving, while also accommodating forces from other directions. The preferred shape can be selected based on practical needs.

[0037] In some embodiments, the box body of the material box 23 is a trough structure, that is, it can be a semicircular or semi-elliptical structure, forming a trough structure for conveniently carrying and pouring the vegetable material.

[0038] In some embodiments, as Figure 4 As shown, the feeding and processing system provided by the present invention further includes a cutting mechanism 4, wherein the cutting blade of the cutting mechanism 4 is perpendicular to the transmission direction of the belt 11, or intersects with the transmission direction of the belt 11, and is close to the roller 121 closest to the belt 11 by a preset distance. The cutting mechanism 4 further includes a stripper plate 41, which is attached to the surface of the cutting blade.

[0039] In this embodiment, when the cutting blade of the cutting mechanism 4 is perpendicular to the conveying direction of the belt 11, that is, the blade is perpendicular to the surface of the vegetable, achieving a direct cutting effect. Furthermore, when the blade intersects the conveying direction of the belt 11, a "slicing" effect is achieved, which facilitates slicing of vegetables. Furthermore, in this embodiment, a stripper plate 41 is provided on the surface of the cutting blade to prevent vegetables from sticking to the blade after cutting, thereby affecting the next cutting operation. This stripper plate 41 can be a square plate or a cylindrical structure with half of the plate cut off.

[0040] Finally, the present invention provides a vegetable feeding and processing system, comprising a first feeding mechanism 1, a second feeding mechanism 2, and a material receiving trough 3, wherein the material receiving trough 3 is arranged between the first feeding mechanism 1 and the second feeding mechanism 2, and the transmission direction of the first feeding mechanism 1 intersects with the transmission direction of the second feeding mechanism 2 in the opposite direction; the first feeding mechanism 1 comprises a first transmission belt composed of a belt 11, a first pass wheel, a second pass wheel and a first drive, and a material control component 12 arranged on the belt 11, the material control component 12 comprises a plurality of rollers 121 arranged tangentially to each other, and the line connecting the central axes of the plurality of rollers 121 intersects with the belt 11; the central axis of the roller 121 closest to the belt 11 is sleeved with a waist-shaped hole 1221 on the bracket 122; the second feeding mechanism 2 is provided with a limit assembly 21, and the limit assembly 21 adjusts the feeding height of the second feeding mechanism 2. The present invention realizes variable height transmission while controlling vegetable materials, brings convenience to vegetable processing, and improves the practicality of the feeding and processing system.

[0041] It should be noted that the above embodiments all belong to the same utility model concept, and the descriptions of each embodiment have different focuses. For any details not described in a particular embodiment, reference can be made to the descriptions of other embodiments. The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to in conjunction with each other.

[0042] The above embodiments merely illustrate the implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A vegetable feeding and processing system, characterized in that: The invention comprises a first feeding mechanism (1), a second feeding mechanism (2), and a receiving trough (3), wherein the receiving trough (3) is arranged between the first feeding mechanism (1) and the second feeding mechanism (2), and the transmission direction of the first feeding mechanism (1) intersects with the transmission direction of the second feeding mechanism (2) in the opposite direction; The first feeding mechanism (1) comprises a first transmission belt consisting of a belt (11), a first passing wheel, a second passing wheel and a first drive, and a material control component (12) arranged on the belt (11), the material control component (12) comprising a plurality of rollers (121) arranged tangentially to each other, and the line connecting the central axes of the plurality of rollers (121) intersects with the belt (11); the central axis of the roller (121) closest to the belt (11) is sleeved with a waist-shaped hole (1221) on a bracket (122); the second feeding mechanism (2) is provided with a limiting component (21), and the limiting component (21) adjusts the feeding height of the second feeding mechanism (2).

2. The vegetable feeding and processing system according to claim 1, characterized in that: The second feeding mechanism (2) further comprises a second transmission belt consisting of a transmission chain (22), a driving gear shaft, a driven gear shaft and a second drive, wherein the driving gear shaft is connected to the second drive, the transmission chain (22) is sleeved between the driving gear shaft and the driven gear shaft, and a plurality of material boxes (23) are detachably connected to the transmission chain (22).

3. The vegetable feeding and processing system according to claim 2, characterized in that: The limiting assembly (21) comprises: two arc-shaped limiting rods (211), and two limiting pins screwed to the side plates of the second feeding mechanism (2); the arc-shaped limiting rods (211) comprise a main limiting groove (2111) and a secondary limiting groove (2112); and a plurality of the secondary limiting grooves (2112) are in communication with the main limiting groove (2111).

4. The vegetable feeding and processing system according to claim 1, characterized in that: The belt (11) is sleeved on the first pulley and the second pulley, and the first pulley is connected to the first drive; the central axis of part of the roller (121) is connected to the side plate of the first feeding mechanism (1) through a mounting plate.

5. The vegetable feeding and processing system according to claim 4, characterized in that: It also includes a scraper, which is arranged along the tangential direction of the roller (121) and is higher than a preset height of the surface of the roller (121).

6. The vegetable feeding and processing system according to claim 1, characterized in that: The bracket (122) includes a plurality of waist-shaped holes (1221), and the waist-shaped holes (1221) include straight waist-shaped holes and curved waist-shaped holes.

7. The vegetable feeding and processing system according to claim 2, characterized in that: The box body of the material box (23) is a trough-shaped structure.

8. The vegetable feeding and processing system according to claim 1, characterized in that: It also includes a cutting mechanism (4), wherein the cutter of the cutting mechanism (4) is perpendicular to the transmission direction of the belt (11), or intersects with the transmission direction of the belt (11), and is close to the roller (121) closest to the belt (11) at a preset distance.

9. The vegetable feeding and processing system according to claim 8, characterized in that: The cutting mechanism (4) further comprises a stripping plate (41), and the stripping plate (41) is attached to the surface of the cutter.

10. The vegetable feeding and processing system according to claim 1, characterized in that: It also includes a third drive, which is connected to the material receiving trough (3).

Citation Information

Patent Citations

  • Feeding mechanism for dehydrated vegetable production

    CN218402291U