Telescopic auxiliary dismounting device of generator outlet circuit breaker operating mechanism
By designing retractable auxiliary disassembly and assembly equipment, and using omnidirectional drive wheels and lifting drive devices to support and move the generator outlet circuit breaker operating mechanism in a small space, the disassembly and assembly problems were solved and efficient and low-intensity disassembly and assembly effects were achieved.
Patent Information
- Application Number
- CN202422913017.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The disassembly and assembly of the operating mechanism of the generator output circuit breaker is difficult to be carried out efficiently in a small space, which increases the labor intensity and time, and the quality of disassembly and assembly is difficult to ensure.
A retractable auxiliary disassembly and assembly device consisting of a sleeve frame, a telescopic frame, rollers and a drive device was designed. The operating mechanism was moved and supported in a narrow space through an omnidirectional drive wheel set and a lifting drive device, and sensors were used to assist in positioning and installation.
It reduces the labor intensity of operators, improves the speed and quality of disassembly and assembly, and improves the efficiency of disassembly and assembly.
Smart Images

Figure CN223342302U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of generator circuit breaker maintenance, in particular to a telescopic auxiliary disassembly and assembly device of an operating mechanism of a generator outlet circuit breaker. Background Art
[0002] In the power system, the generator output circuit breaker operating mechanism is crucial to ensuring the safe and stable operation of the generator. When the generator output circuit breaker (GCB) operating mechanism fails, the staff needs to dismantle and replace it. In actual disassembly and assembly conditions, some types of generator output circuit breakers (GCB) have large structural dimensions and mass. Although there is no wireless slot structure in the disassembly and assembly space, the tail space is small. Manual disassembly and assembly of the operating mechanism often requires maintenance personnel to perform long-term, high-intensity physical labor in a small space, which increases the difficulty and fatigue of the work and makes it difficult to ensure the quality of disassembly and assembly. In addition, the process of manually finding the connection points, disassembly and installation is time-consuming and has low work efficiency. Utility Model Content
[0003] The purpose of the utility model is to overcome the defects of the existing technology and provide a retractable auxiliary disassembly and assembly device for the generator output circuit breaker operating mechanism, which can be moved in a small space and perform large-span support operations on the GCB operating mechanism by telescoping, thereby reducing labor intensity, increasing disassembly and assembly speed, and improving disassembly and assembly quality.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] A retractable auxiliary disassembly and assembly device for a generator output circuit breaker operating mechanism, comprising a sleeve frame and a telescopic frame slidably mounted on the sleeve frame, wherein the sleeve frame and the telescopic frame are both mounted with a telescopic assembly, wherein the telescopic assembly includes a lifting drive device extending in a vertical direction, the lifting drive device is connected to a bracket, wherein rollers are mounted in the brackets, and a rolling drive device connected to the rollers is mounted on one side of the brackets, and the bottoms of the sleeve frame and the telescopic frame are both provided with omnidirectional drive wheel sets;
[0006] The upper end surface of the bracket is an arc-shaped structure, and the multiple rollers installed in the bracket are arranged in sequence along the arc of the bracket.
[0007] In one embodiment, the sleeve frame and the telescopic frame are both U-shaped structures, the telescopic frame is sleeved in the sleeve frame, and the omnidirectional driving wheel set is arranged on a side where the sleeve frame and the telescopic frame are close to each other.
[0008] In one embodiment, the lifting drive device includes an electric push rod arranged at the bottom of both ends of the bracket, the electric push rod is fixedly mounted on the sleeve frame or the telescopic frame, the electric push rod extends in a vertical direction, and the output end of the electric push rod is connected to the bracket.
[0009] In one embodiment, it further comprises support wheels rotatably mounted on the telescopic frame, wherein the support wheels are located on both sides of the omnidirectional drive wheel set.
[0010] In one embodiment, it also includes an operating system, which includes a main controller, an information transmission module and a power supply module. The main controller and the information transmission module are electrically connected to the power supply module, and the rolling drive device, the lifting drive device and the omnidirectional drive wheel group are electrically connected to the information transmission module.
[0011] In one embodiment, the cartridge further includes a battery mounted on the cartridge frame, the power module is electrically connected to the battery, and the battery has a protective cover mounted on the cartridge frame.
[0012] In one embodiment, the rolling drive device includes a servo motor fixedly mounted on a bracket, and an output end of the servo motor is coaxially connected to the roller.
[0013] In one embodiment, the system further includes a sensor installed on the generator breaker operating mechanism, wherein the sensor is electrically connected to the information transmission module.
[0014] In one embodiment, the omnidirectional drive wheel set includes multiple sets of steering wheels, each set of steering wheels has an azimuth motor and a roll motor to achieve three-degree-of-freedom motion in a plane.
[0015] The beneficial effects of the present invention are:
[0016] (1) Both the telescopic frame and the sleeve frame are U-shaped structures. The telescopic frame is slidably installed in the sleeve frame to form the main body of the disassembly and assembly equipment. The omnidirectional drive wheel set set on the sleeve frame and the bottom of the telescopic frame enables the equipment to move freely in a small space. At the same time, the telescopic frame slides in the sleeve frame and the rollers on the bracket are used to support the GCB operating mechanisms of various spans over a large span, which effectively reduces the labor intensity of the operators, increases the disassembly and assembly speed, and improves the disassembly and assembly quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be described in more detail below based on embodiments with reference to the accompanying drawings.
[0018] in:
[0019] Figure 1A schematic diagram showing the structure of the present invention in one direction is shown;
[0020] Figure 2 It shows a schematic diagram of the structure of the utility model in another direction;
[0021] Figure 3 Shows a schematic diagram of the bottom structure of the device of the present utility model;
[0022] Figure 4 It shows a schematic diagram of the structure of the utility model with the protective cover removed;
[0023] In the drawings, like reference numerals are used for like parts, but the drawings are not necessarily true to scale.
[0024] Reference numerals:
[0025] 1- sleeve frame, 2- telescopic frame, 3- front bracket, 4- rear bracket, 5- roller, 6- rolling drive device, 7- lifting drive device, 8- omnidirectional drive wheel set, 9- support wheel, 10- battery. DETAILED DESCRIPTION
[0026] The present invention will be further described below with reference to the accompanying drawings.
[0027] Due to the large size and mass of the generator circuit breaker (GCB) operating mechanism during disassembly and assembly, there is no wireless slot structure in the disassembly and assembly space, but the tail space is small, so the generator circuit breaker (GCB) operating mechanism needs to be supported during disassembly and assembly;
[0028] The utility model provides a retractable auxiliary disassembly and assembly device for the operating mechanism of the generator output circuit breaker, such as Figures 1 to 4 As shown, it includes a sleeve frame 1, a telescopic frame 2, a front bracket 3, a rear bracket 4, a roller 5, a rolling drive device 6, a lifting drive device 7, an omnidirectional drive wheel set 8, a support wheel 9 and a battery 10;
[0029] Specifically, if Figure 1 As shown, the telescopic frame 2 is U-shaped as a whole, and two sleeves are provided on the sleeve frame 1 corresponding to the two support rods of the telescopic frame 2, and the support rods of the telescopic frame 2 are correspondingly slidably sleeved in the sleeve of the sleeve frame 1; the front bracket 3 is vertically slidably mounted on the telescopic frame 2, and is driven to slide by a lifting drive device 7, and the lifting drive device 7 adopts two electric push rods respectively provided on both sides of the front bracket 3, the electric push rods are fixedly mounted on the telescopic frame 2, and the telescopic ends thereof are fixedly connected to the front bracket 3; the rear bracket 4 is vertically slidably mounted on the sleeve frame 1, and is driven to slide by the lifting drive device 7, the lifting drive device 7 adopts two electric push rods respectively provided on both sides of the rear bracket 4, the electric push rods are fixedly mounted on the sleeve frame 1, and the telescopic ends thereof are fixedly connected to the rear bracket 4;
[0030] In one embodiment, Figure 1 and Figure 2 As shown, the upper end surfaces of the front bracket 3 and the rear bracket 4 are both arc-shaped, and are rotatably mounted with four rollers 5. The axes of the four rollers 5 are distributed in an arc shape. The rolling drive device 6 adopts a servo motor and is fixedly mounted on the rear bracket 4. The output end thereof is coaxially fixedly connected to a roller 5 located on the edge of the rear bracket 4.
[0031] In one embodiment, Figure 3 As shown, two sets of omnidirectional drive wheel groups 8 are installed on the bottom surface of the sleeve frame 1, and one set of omnidirectional drive wheel groups 8 is installed on the bottom surface of the telescopic frame 2. The omnidirectional drive wheel groups 8 use steering wheels. Each set of steering wheels adopts a dual-motor drive method consisting of an azimuth motor and a roll motor. Through motion control instructions, three degrees of freedom of motion can be achieved in the plane, namely, movement in the plane X and Y directions and rotation around the Z axis. The details are as follows:
[0032] When the azimuth motors control the steering direction to 0°, all the roll motors are controlled to rotate in the same direction and speed, so that the sleeve frame 1 and the telescopic frame 2 can be moved horizontally;
[0033] When the azimuth motors control the steering to 90 degrees, all the roll motors are controlled to rotate in the same direction and speed, so that the sleeve frame 1 and the telescopic frame 2 can be moved longitudinally;
[0034] When the azimuth motors control the direction of rotation to α°, all the roll motors are controlled to rotate in the same direction and speed, so that the sleeve frame 1 and the telescopic frame 2 can be moved obliquely. The angle between the oblique direction and the X-axis is α°.
[0035] When the azimuth motors control the steering direction to point to the geometric center of the sleeve frame 1 and the telescopic frame 2 as a whole, all the rolling motors are controlled to rotate at a specific speed, so that the sleeve frame 1 and the telescopic frame 2 can rotate around the geometric center as a whole;
[0036] Furthermore, support wheels 9 are rotatably mounted on both sides of the omnidirectional drive wheel set 8 on the telescopic frame 2 to support the telescopic frame 2, and the battery 10 is fixedly mounted on the sleeve frame 1;
[0037] In one embodiment, an operating system is further included, which includes a main controller, an information transmission module, and a power module. The main controller is electrically connected to the information transmission module and the power module to control the operation of the entire multi-axis adaptive auxiliary disassembly and assembly device. The information transmission module is electrically connected to the rolling drive device 6, the lifting drive device 7, and the omnidirectional drive wheel set 8. The power module is electrically connected to the battery 10 to supply power to other electrical components.
[0038] In one embodiment, disassembling the device works as follows:
[0039] 1. Dismantle the operating mechanism of the generator output circuit breaker
[0040] Step S1: The operator controls the omnidirectional drive wheel set 8 through the operating system to move the entire retractable auxiliary disassembly and assembly device to the position directly below the operating mechanism of the generator circuit breaker (GCB) to be disassembled;
[0041] Step S2: The operator pulls the telescopic frame 2 outward and adjusts the distance between the front bracket 3 and the rear bracket 4 according to the actual span of the generator circuit breaker (GCB) operating mechanism;
[0042] Step S3: Start the lifting drive device 7, and the front bracket 3 and the rear bracket 4 rise and support the generator output circuit breaker (GCB) operating mechanism;
[0043] Step S4: The operator disassembles the generator circuit breaker (GCB) operating mechanism. After disassembly, the generator circuit breaker (GCB) operating mechanism falls onto the front bracket 3 and the rear bracket 4. The lifting drive device 7 is activated, and the front bracket 3 and the rear bracket 4 are lowered. The omnidirectional drive wheel set 8 drives the entire retractable auxiliary disassembly and assembly device to move outward.
[0044] 2. Install the operating mechanism of the generator output circuit breaker:
[0045] Step S1: The operator pulls the telescopic frame 2 outward and adjusts the distance between the front bracket 3 and the rear bracket 4 according to the actual span of the generator circuit breaker (GCB) operating mechanism to be installed; then, the generator circuit breaker (GCB) operating mechanism to be installed is placed on the front bracket 3 and the rear bracket 4;
[0046] Step S2: The operator controls the omnidirectional drive wheel set 8 through the operating system to move the entire retractable auxiliary disassembly and assembly device to the position directly below the installation location of the generator output circuit breaker (GCB) operating mechanism;
[0047] Step S3: Start the lifting drive device 7, and the front bracket 3 and the rear bracket 4 rise, driving the connector of the generator circuit breaker (GCB) operating mechanism to rise to a height roughly flush with the installation location; then start the rolling drive device 6, driving the roller 5 connected thereto to rotate, thereby driving the generator circuit breaker (GCB) operating mechanism to rotate, so that the screw hole of the generator circuit breaker (GCB) operating mechanism is aligned with the installation hole;
[0048] Step S4: After the screw holes are aligned with the mounting holes, the omnidirectional drive wheel assembly 8 drives the entire retractable auxiliary disassembly and assembly device to move toward the installation location, so that the screw holes are aligned with the mounting holes; then the operator begins the installation work; after the installation is completed, the lifting drive device 7 drives the front bracket 3 and the rear bracket 4 to descend, and the generator circuit breaker (GCB) operating mechanism is separated from the front bracket 3 and the rear bracket 4, and finally the retractable auxiliary disassembly and assembly device is withdrawn;
[0049] In one embodiment, a sensor connected to the operating system is further included. The sensor is an industrial image processing sensor, which serves as an end-positioning and detection unit to assist in aligning the screw holes of the generator circuit breaker operating mechanism with the mounting holes. When the sensor is actually in operation, it needs to be fixedly mounted on the generator circuit breaker operating mechanism to be adjusted so as to collect image information of the mounting holes in real time.
[0050] Specifically, when installing the generator circuit breaker operating mechanism, the sensor is fixedly installed on the center of the generator output circuit breaker (GCB) operating mechanism connector; after the generator output circuit breaker (GCB) operating mechanism connector rises to a height roughly flush with the installation location, the sensor will collect image information of the installation hole in real time and transmit the image information to the main controller, which processes the image information and calculates whether the position and posture of the generator circuit breaker operating mechanism to be installed are greater than the alignment error; if greater than the alignment error, the main controller transmits an electrical signal to the information transmission module, adjusts the position of the generator output circuit breaker (GCB) operating mechanism to be installed by controlling the lifting drive device 7 and the omnidirectional drive wheel group 8, and drives the generator output circuit breaker (GCB) operating mechanism to be installed to rotate around the central axis by controlling the rolling drive device 6, thereby adjusting the posture, and then collects image information again and performs posture calculation until the posture is less than the alignment error, that is, the screw hole on the generator output circuit breaker (GCB) operating mechanism is aligned with the mounting hole;
[0051] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0052] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It should be understood that many modifications may be made to the illustrative embodiments, and that other arrangements may be devised, without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that the various dependent claims and features described herein may be combined in ways other than those described in the original claims. It should also be understood that features described in conjunction with individual embodiments may be employed in conjunction with other described embodiments.
Claims
1. A retractable auxiliary disassembly and assembly device for the operating mechanism of a generator output circuit breaker, characterized in that: The invention comprises a sleeve frame and a telescopic frame slidably mounted on the sleeve frame, wherein the sleeve frame and the telescopic frame are both mounted with a telescopic assembly, wherein the telescopic assembly comprises a lifting drive device extending in a vertical direction, wherein the lifting drive device is connected to a bracket, wherein rollers are mounted in the brackets, and a rolling drive device connected to the rollers is mounted on one side of the brackets, and the bottoms of the sleeve frame and the telescopic frame are both provided with omnidirectional drive wheel sets; The upper end surface of the bracket is an arc-shaped structure, and the multiple rollers installed in the bracket are arranged in sequence along the arc of the bracket.
2. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 1, characterized in that: The sleeve frame and the telescopic frame are both U-shaped structures. The telescopic frame is sleeved in the sleeve frame, and the omnidirectional driving wheel set is arranged on a side where the sleeve frame and the telescopic frame are close to each other.
3. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 1, characterized in that: The lifting drive device includes electric push rods arranged at the bottom of both ends of the bracket, the electric push rods are fixedly mounted on the sleeve frame or the telescopic frame, the electric push rods extend in the vertical direction, and the output ends of the electric push rods are connected to the bracket.
4. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 1, characterized in that: It also includes support wheels rotatably mounted on the telescopic frame, and the support wheels are located on both sides of the omnidirectional drive wheel set.
5. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 1, characterized in that: It also includes an operating system, which includes a main controller, an information transmission module and a power supply module. The main controller and the information transmission module are electrically connected to the power supply module, and the rolling drive device, the lifting drive device and the omnidirectional drive wheel group are electrically connected to the information transmission module.
6. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 5, characterized in that: It also includes a battery installed on the sleeve frame, the power module is electrically connected to the battery, and the battery has a protective cover installed on the sleeve frame.
7. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 1, characterized in that: The rolling drive device includes a servo motor fixedly mounted on a bracket, and an output end of the servo motor is coaxially connected to the roller.
8. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 5, characterized in that: It also includes a sensor installed on the generator outlet circuit breaker operating mechanism, and the sensor is electrically connected to the information transmission module.
9. The retractable auxiliary disassembly and assembly device of the generator output circuit breaker operating mechanism according to claim 5, characterized in that: The omnidirectional drive wheel set includes multiple groups of steering wheels, each group of steering wheels has an azimuth motor and a roll motor to achieve three-degree-of-freedom movement in a plane.